DANA BREVINI EvoMax Manuals

Manuals and User Guides for DANA BREVINI EvoMax. We have 1 DANA BREVINI EvoMax manual available for free PDF download: Installation And Maintenance Manual

DANA BREVINI EvoMax Installation And Maintenance Manual (132 pages)

Helical and bevel-helical gear reducers

Brand: DANA | Category: Industrial Equipment | Size: 25 MB

Table of Contents
3
General Information
7
About this Manual
7
Version Tracking
7
Manual Applicability and Supported Models
7
Explanation of Symbols
8
Customer Service
9
Safety
10
Proper Use
10
General Hazards
10
Danger through Explosive Atmospheres
10
Danger through High Temperatures
11
Dangers through Electrical Energy
11
Danger through Moving Parts
12
Danger through Noise
13
Danger through Operating Fluids
14
Risks for the Gear Unit
15
Operator's Responsibility
15
Personnel Requirements
16
Qualifications
16
Unauthorised Persons
17
Personal Protective Equipment
17
Safety Devices
18
Safety Barriers
18
Additional Safety Equipment for Use in Explosive Areas
18
Operator's Safety Equipment
19
Additional Symbols
20
Environmental Protection
20
Technical Data
21
Ex Marking
21
Type Plate
23
Design and Function
24
Order Designation
24
Brief Description
26
Gear Casing
26
Gear Internals
26
Bearings
26
Oil Seals
26
Lubrication
26
Cooling Systems
27
Auxiliary Drive Units
27
Additional Accesssories
27
Vertical Gear Units
27
Gear Unit Position
28
Monoblock Housing
28
Split Housing
29
Casing Surfaces
30
Shaft Layouts and Directions of Rotation
30
Helical Gear Units E2H, E3H, E4H
32
Bevel Helical Gear Units E3B, E4B
34
Compact Drives E3C, E4C
36
Compact Drives E3C, E4C
37
Displays and Controls
38
Tools and Utilities Designed to be Used in Areas Exposed to Explosive Hazards
38
Accessories
38
Transport, Packaging and Storage
39
Safety Notes for Transport
39
Transport Inspection
39
Packaging
40
Symbols on the Packaging
42
Transport
44
Sling Points on the Gear Unit
44
Notes on Transporting Gear Units
46
Example of Gear Unit Transport
46
Lifting
50
Storage
51
Preservation
51
State of Preservation of Gear Unit Upon Delivery
52
Basic Gear Unit Preservation
53
Subsequent Preservation by Customer
55
Machine Trial with Subsequent Preservation
59
Installation and Commissioning
61
Safety Notes for Installation and Commissioning
61
Preparations
63
Additional Atex Requirements
63
Installing the Gear Unit in All Category Atex Environments
64
Fastening Bolts
65
Tightening Torque
66
Installation at Operation Site
67
Overview of Output Shaft Assembly
69
Assembly of Output Shaft as Hollow Shaft with Keyway
70
Machine Shaft Dimensions
71
Fitting the Gear Unit Onto the Machine Shaft
75
Removing the Gear Unit from the Machine Shaft
79
Assembly of Output Shaft as Hollow Shaft with Shrink Disc
81
Machine Shaft Dimensions
82
Fitting the Gear Unit Onto the Machine Shaft
84
Positioning the Shrink Disk on the Output Shaft of the Gearbox (Hollow Shaft)
88
Removing the Gear Unit from the Machine Shaft
89
Assembly of Output Shaft as Flanged Coupling
91
Flanged Coupling Dimensions
91
Assembly of Flanged Coupling with Compressed-Oil Interference Fit
93
Disassembly of Flanged Coupling with Compressed-Oil Interference Fit
96
Assembly of Fin-Tube Integrated Cooler
99
Connecting to Power Supply
100
Corrosion Protection for the Remaining Bare Surfaces
100
Checks Prior to Commissioning (Checklist)
101
Additional Pre-Commissioning Tests for Explosive Environments (Checklist)
102
Filling Oil
102
Commissioning
103
Checks During Gear Unit Trial Run in Explosive Area
103
Operation
104
Normal Mode
104
Shutting down the Gear Unit
104
Maintenance
105
Safety Notes for Maintenance
105
Spare Parts
106
Humidity
106
Maintenance Schedule
107
Oil Change Schedule
108
Oil Type Selection
109
Grease
109
Maintenance Work
109
Preparation
109
Removing Dust
110
Checking Oil Level
110
Oil Change
112
Servicing External Oil Circuit
113
Checking Linking Elements
113
Checking Heater Elements for Deposits
113
Checking Flexible Transmission Elements on Couplings
114
Checking and Adjusting Belt Tension
114
Relubricating Taconite Seals and Non-Contact Labyrinth-Type Seals with Lubricating Grease
115
Replacing Coolant
116
Post-Maintenance Measures
116
Faults
117
Safety Notes for Troubleshooting
117
Fault Indicators
117
Fault Table
117
Troubleshooting Work
120
Replacing Shaft Seals
120
Replacing Roller Bearings on Gear Units with Split Casings in Explosive Areas
121
Replacing Roller Bearings on Gear Units with Monobloc Casings in Explosive Areas
124
Commissioning after Troubleshooting
124
Dismantling and Disposal
125
Safety Notes for Dismantling
125
Disassembly
126
Disposal
127
Appendix
128
Check Lists
128
Checks Prior to Commissioning (Check List)
128
Additional Checks Prior to Commissioning in Explosive Area (Check List)
129
Checks During Gear Unit Trial Run (Check List)
129
Documentation
130

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DANA BREVINI EvoMax Installation And Maintenance Manual (132 pages)

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