Sibata PMP-001 Operation Manual
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Sibata PMP-001 Operation Manual

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CODE 080870-001
Operation Manual
Before using this product, be sure to read "Operation Settings When an Error Occurs,"
and then configure the settings accordingly.
This operation manual describes precautions that are important for preventing accidents as well
as instructions for using the product.
To ensure safety, read this operation manual thoroughly before use, and use the product correctly.
After reading this operation manual, keep it in a safe place where it can be referred to at any time.

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Summary of Contents for Sibata PMP-001

  • Page 1 CODE 080870-001 Operation Manual Before using this product, be sure to read "Operation Settings When an Error Occurs," and then configure the settings accordingly. This operation manual describes precautions that are important for preventing accidents as well as instructions for using the product. To ensure safety, read this operation manual thoroughly before use, and use the product correctly.

  • Page 2: Table Of Contents

    Table of Contents Introduction ..................... 4 1.1 Indications Used in This Manual ............... 4 1.1.1 "Danger," "Warning," and "Caution" ............4 1.1.2 "Important" and "Hint" ................4 1.1.3 Symbols ....................4 1.2 Checking the Packed Items ..............5 1.3 Definition of Suitable Users ............... 5 Safety Instructions ...................
  • Page 3 4.8.7 During Operation Standby ..............26 4.8.8 During Operation ..................27 4.8.9 When the Pump Finishes Operating ............29 4.9 Pause Function ..................30 4.10 Key Lock Function ................. 31 4.11 Errors Displayed ..................32 4.12 Measurement Value Overflow ............... 33 4.12.1 Instantaneous Flow Rate ..............

  • Page 4: Introduction

    1 Introduction 1.1 Indications Used in This Manual 1.1.1 "Danger," "Warning," and "Caution" This product is designed with the safety of the user as the top priority. However, some unavoidable risks remain due to the characteristics of the product. In this manual, the severity and level of danger of these risks are divided into three categories, indicated as "Danger,"...

  • Page 5: Checking The Packed Items

    After opening the packaging, confirm that all the items have been included. If one of the packed items is damaged or missing, contact your Sibata representative. In addition, after opening the packaging, it is recommended that you store the packing material and box so that you can reuse it in the event that you request repairs.

  • Page 6: Safety Instructions

    If a problem occurs during operation, immediately stop operating the product, and identify and eliminate the cause. If it is determined that the product caused the problem, contact your Sibata representative or the vendor where you purchased the product. Do not cover this product with a cloth or blanket or enclose it inside a box when it is operating.
  • Page 7 Important Please be aware that in the unlikely event of a product failure, Sibata bears no responsibility to compensate for sampling data not acquired or recorded, and is not responsible for loss of data, or for other direct or indirect damages incurred from such loss. Be sure to back up* data on a regular basis in case of an accident or failure.

  • Page 8: About This Product

    The flow rate for this pump is 10 mL/min to 300 mL/min, which in the air sampling pump lineup from Sibata is a particularly low flow rate range. It is equipped with a pressure loss correction function and a constant flow rate function. The pump is controlled so as to maintain the set flow rate even if you are using sampling tubes with different pressure loss values, or the pressure loss changes during sampling.

  • Page 9: Names Of The Parts

    3.3 Names of the Parts 3.3.1 Main Unit Operation indicator LED Intake port USB terminal (for power supply, micro B) Exhaust port Battery cover Control panel Pump Status and the Color of the Operation Indicator LED (Operating Mode) Color of the Operation Indicator LED Pump Status (Operating Mode) Orange During Delay and Manual operation...

  • Page 10: Control Panel

    3.3.2 Control Panel [BACK] key [START/STOP] key This returns to the previous screen. [UP] key This starts the measurement. This is for applying the selected This is for changing setting and set items. values and for moving to selected and set items. [PAUSE] key This pauses the pump operation.

  • Page 11: Operation Procedures

    4 Operation Procedures 4.1 Preparing the Power Supply and Turning the Pump ON and 4.1.1 Installing and Removing Batteries When replacing the batteries, ensure that both of the two batteries are replaced simultaneously with new ones. Check the recommended usage time for the batteries and use them before this time expires.

  • Page 12: External Power Supply

    4.1.2 External Power Supply With this product, you can use an external power supply other than the regular batteries by using the USB terminal. Note that if a mobile battery is used, ensure that the output is at least 5 V and 500 mA.

  • Page 13: Turning The Pump On And Off

    4.1.3 Turning the Pump ON and OFF To turn the power ON or OFF, simultaneously press and hold the [UP] key and [DOWN] key for approximately 2 seconds. Note that if the power is ON and you are turning it OFF, operation of either the [UP] key or [DOWN] key will be applied.

  • Page 14: Pressure Loss

    4.2 Pressure Loss Pressure loss occurs due to sampling tubes or other sampling materials attached to the intake port. A constant flow rate usage range has been established for this product (⇒ P 55). If the specified range is exceeded, a malfunction could occur.

  • Page 15: Attaching And Removing The Intake Port

    4.4 Attaching and Removing the Intake Port To remove the intake port, turn it in the counter clockwise direction. Pull gently on the filter element attached to the intake port to remove the filter element, and then replace it. To prevent malfunctions due to the intake of foreign objects and fine Important particles, be sure to attach a filter...

  • Page 16: Using The Low Flow Rate Orifice And Adapter

    4.5 Using the Low Flow Rate Orifice and Adapter A low flow rate orifice and adapter are provided with this pump. If you are using the pump with a flow of 50 mL/min or less, attach the low flow rate orifice adapter with the low flow rate orifice connected, to the intake port and then connect the sampling tube, etc.

  • Page 17: Installing The Pump And Connecting The Tube

    4.6 Installing the Pump and Connecting the Tube Install this pump on a flat surface. Avoid sites with high humidity, moist sites, sites close to open flames or heat sources, and sites with extremely high dust levels. Confirm that the filter element is attached to the intake port. Also, replace the filter element if it becomes very dirty.

  • Page 18: Home] Screen And [Menu] Screen

    4.7 [HOME] Screen and [MENU] Screen When the power is turned ON (by pressing and holding the [UP] key and [DOWN] key), the version information will be displayed, and then the system will proceed to the [HOME] screen. [HOME] Screen The sampling conditions are displayed.

  • Page 19: Sampling Procedures (Setup)

    4.8 Sampling Procedures (Setup) 4.8.1 Setting the Sampling Conditions Select 1 Setup on the [MENU] screen to set the sampling conditions. [MENU] Screen Press the [UP] key or [DOWN] key to select 1 Setup. Then press the [START/STOP] key. [Setup] Screen On the [Setup] screen, the following four items can be changed.

  • Page 20: Setting The Flow Rate

    4.8.2 Setting the Flow Rate As per the figure, press the [UP] key or [DOWN] key to select an underlined item. Then press the [START/STOP] key. Press the [UP] key or [DOWN] key to change to the set flow rate of your choice. If you press the [START/STOP] key, the system will return to the [Setup] screen.

  • Page 21: Setting The Sampling Start Operation

    4.8.4 Setting the Sampling Start Operation The following two sampling start operations can be selected. Sampling is started manually. Manual On the [HOME] screen, press the [START/STOP] key. Sampling will start immediately. Sampling will start after the set time of your choice has elapsed. Delay Use this to start measurements 30 minutes later for example.

  • Page 22: Setting The Sampling Stop Operation

    Example: To change the settings in 1 hour increments Select the underlined item in the figure at right and press the [START/STOP] key to switch to a screen on which you can change the numerical value in 1 hour increments. Press the [UP] key or [DOWN] key to change to the time setting of your choice.
  • Page 23 Press the [UP] key or [DOWN] key to select Run Time. Other key based operations [BACK] key ⇒ This returns to the [Setup] screen without applying the changes. If you press the [START/STOP] key, the system will return to the [Setup] screen. Confirm that Stop:Run.T is displayed.
  • Page 24 Setting the Volume Press the [UP] key or [DOWN] key to select Volume. Other key based operations [BACK] key ⇒ This returns to the [Setup] screen without applying the changes. If you press the [START/STOP] key, the system will return to the [Setup] screen. Confirm that Stop:Volume is displayed.

  • Page 25: Screens Displayed From The Start To The Stop Of Operations

    4.8.6 Screens Displayed from the Start to the Stop of Operations (1) On the [HOME] screen, press the [START/STOP] key to start the pump operation with the set conditions and at the same time, to switch to the [PV] screen. (2) During operation, press the [UP] key or [DOWN] key to switch between the [PV] screen and the [SV] screen.

  • Page 26: During Operation Standby

    4.8.7 During Operation Standby Start: Delay (Example: If the delay is set for 1 hour later) During the Delay operation, a countdown of the remaining time until sampling starts is displayed on the [PV] screen. Sampling will start when the set time has elapsed. During Delay operation [UP] key or [DOWN] key...

  • Page 27: During Operation

    4.8.8 During Operation Stop:Manual Instantaneous Flow rate conversion flow rate temperature Accumulated flow rate Sampling time Accumulated flow rate: Increases from 0.000L. Sampling time: Increases in 1 second increments from 000:00:00. Key operations for the [PV] screen or [SV] screen are as follows. [START/STOP] key: This finishes sampling and displays the [Results] screen.
  • Page 28 Stop:Volume (Example: If 1 L is set) Instantaneous Flow rate conversion flow rate temperature Accumulated flow rate Sampling time Accumulated flow rate: Decreases from the set value. Sampling time: Increases in 1 second increments until the accumulated flow rate reaches the set value. Key operations for the [PV] screen or [SV] screen are as follows.

  • Page 29: When The Pump Finishes Operating

    4.8.9 When the Pump Finishes Operating When the conditions for the pump to finish operating have been satisfied or when the pump is stopped manually, the [Results] screen (sampling results) will be displayed. Key operations for the [Results] screen are as follows. [UP] key or [DOWN] key: This switches between the pages.

  • Page 30: Pause Function

    4.9 Pause Function While the pump is operating including during operation standby (Start:Delay), if you press the [PAUSE] key on the [SV] screen or [PV] screen, pump operation will pause when the key is pressed. Key operations for the [PV] screen or [SV] screen when the pump is paused are as follows. [START/STOP] key: This restarts the pump operation.

  • Page 31: Key Lock Function

    4.10 Key Lock Function When a pump is operating including during operation standby (Start:Delay), if you press and hold the [BACK] key and [UP] key (on the [SV] screen and [PV] screen), key based operations will be disabled (i.e. key lock will be enabled) with the exception of specific operations. Enabling key lock can prevent operational mistakes while the pump is operating.

  • Page 32: Errors Displayed

    4.11 Errors Displayed If a problem occurs during operation, the pump will stop operating and an error screen will be displayed. Error Displayed Description, Cause, and Remedy This is displayed if the difference between the set flow rate and the instantaneous flow rate displayed is greater than ±20 % for 60 seconds continuously.

  • Page 33: Measurement Value Overflow

    4.12 Measurement Value Overflow 4.12.1 Instantaneous Flow Rate If the instantaneous flow rate exceeds 450 mL/min, OVER will be displayed. In addition, the pump will continue to operate, but the value will be treated as 450 mL/min, so there will be an impact on the average flow rate and the accumulated flow rate.

  • Page 34: Checking Previous Sampling Data (Previous Data)

    4.13 Checking Previous Sampling Data (Previous Data) Items displayed at 2 Previous Data on the [Menu] screen when the pump finishes operating (⇒ P29) can be checked as previous measurement data. Previous measurement data is divided into sets of 10 each (large divisions). The individual measurement data set is then saved within each large division.
  • Page 35 Checking the Latest Measurement Data [MENU] Screen Press the [UP] key or [DOWN] key to select 2 Previous Data. Then press the [START/STOP] key. [Previous Data] Screen On the [Previous Data] screen, press the [START/STOP] key twice to display the latest measurement data.
  • Page 36 Checking a Measurement Data Set of Your Choice [MENU] Screen Press the [UP] key or [DOWN] key to select 2 Previous Data. Then press the [START/STOP] key. Previous Data (Large Division) Press the [UP] key or [DOWN] key to select the applicable large division for the measurement No.
  • Page 37 Deleting Measurement Data You cannot select and then delete measurement data. If measurement data is Important deleted, all saved data is deleted. If measurement data has been deleted, it cannot be recovered. Press the [UP] key or [DOWN] key to select Delete. Then press the [START/STOP] key.

  • Page 38: Extra Menu

    4.14 Extra Menu Select 3 Extra on the [MENU] screen to configure settings other than the sampling conditions. [MENU] Screen Press the [UP] key or [DOWN] key to select 3 Extra. Then press the [START/STOP] key. [EXTRA] Screen Press the [UP] key or [DOWN] key to select an item of your choice.

  • Page 39: User Calibration

    4.14.1 User Calibration In order to perform measurements with higher accuracy, perform calibration with a sampling tube attached to the intake port. If user calibration has been performed, fluctuations in the flow rate may occur under any other conditions (the set flow rate and sampling tube used during calibration). As Important a result, the specified performance may not be achieved except under the calibration conditions.
  • Page 40 As in the figure at right, press the [UP] key or [DOWN] key to select 1 User Calibration. Then press the [START/STOP] key. (1) Entering the Calibration Date Set the year, month, and day of calibration. Key operations on the [1 User Calibration] screen are as follows. [UP] key or [DOWN] key: This changes the numerical values.
  • Page 41 (2) Setting the Flow Rate Conversion Temperature ([Standard Set] Screen) Press the [UP] key or [DOWN] key to select the flow rate conversion temperature of your choice. Press the [START/STOP] key to apply the selection and proceed to the next screen. Other key based operations [BACK] key ⇒...
  • Page 42 During warm up, if you have confirmed that the instantaneous flow rate indicator has stabilized, you can proceed to the [Start Sample Run] screen before 1 minute has Hint elapsed by pressing and holding the [DOWN] key. Only do this however if you have confirmed that the indicator has fully stabilized.
  • Page 43 (8) Checking the Flow Rate After Calibration ([Next Step] Screen-Check FLOW MESUREMENT In order to confirm that calibration was implemented correctly, it is recommended that you measure the flow rate again at the flow rate set when calibration was performed. To Proceed Without Checking Press the [UP] key or [DOWN] key to select Extra.

  • Page 44: Checking The User Calibration Logs

    To End the Calibration Press the [UP] key or [DOWN] key to select Extra. Then press the [START/STOP] key. The system will return to the [EXTRA] screen. Other key based operations [BACK] key ⇒ This switches to the [Next Step] screen-Check FLOW MESUREMENT If you repeat the calibration but the results do not improve, the capability of the Important...

  • Page 45: On/Off Setting For Sleep Mode

    4.14.3 ON/OFF Setting for Sleep Mode You can enable (turn ON) or disable (turn OFF) the function that automatically turns OFF the screen display if no operation has been performed for 30 minutes. Press the [UP] key or [DOWN] key to select 3 Sleep Mode.

  • Page 46: Testing

    4.14.5 Testing You can measure the power supply voltage and current consumed when the pump is operating. Press the [UP] key or [DOWN] key to select 5 Test. Then press the [START/STOP] key. Flow Rate Setting [Set Flow Rate] Screen Press the [UP] key or [DOWN] key to change to the set flow rate of your choice.
  • Page 47 Displaying the Results [Test] Results Display Screen The set flow rate, consumed motor current, and the measured power supply voltage are displayed as follows. Press the [UP] key or [DOWN] key to switch the item selected. Select an item of your choice and then press the [START/STOP] key.

  • Page 48: Interval Timer

    4.14.6 Interval Timer Run.T (⇒ P22): You can repeatedly operate the pump at an interval (time) of your choice. The interval timer function is only enabled when the sampling stop operation setting is configured to Run.T. If you attempt to change the settings when the sampling stop operation setting is configured to anything except Important...
  • Page 49 Setting the Interval Timer Press the [UP] key or [DOWN] key to select 6 Interval timer. Then press the [START/STOP] key. Current setting value (Default value is ON = Enabled) Press the [UP] key or [DOWN] key to select ON or OFF.
  • Page 50 (2) Interval for Implementing the Run.T Operation If you select the numerical values displayed beside Interval and then press the [START/STOP] key, the system will switch to a screen on which you can change the value of 000H in 1 hour increments, 00M in 1 minute increments, or 00S in 1 second increments.

  • Page 51: Checking The Operating Time

    4.14.7 Checking the Operating Time You can check the motor operating time (how long the pump has been used). Press the [UP] key or [DOWN] key to select 7 Operating Time. Then press the [START/STOP] key. [Operating Time] Screen The value is displayed in 1 minute increments up to 9999 hours and 59 minutes.
  • Page 52 [Stop Error] Screen The current settings with respect to E1, E4, and E5 will be displayed. Default settings: E1: Disabled (turned OFF); E4 and E5: Enabled (turned ON) Changing the Settings Press the [UP] key or [DOWN] key to select an underlined item.

  • Page 53: Returning To The Factory Default Setting (Initialization)

    4.14.9 Returning to the Factory Default Setting (Initialization) If you perform the following operation, the previous measurement data and setting Important values (including user calibration) will be returned to the factory default setting. This information cannot be recovered afterwards. Press the [UP] key or [DOWN] key to select 9 Factory default.

  • Page 54: Troubleshooting

    After the power is turned ON, Release the [UP] key and [DOWN] you are continuing to press key when SIBATA is displayed on and hold the [UP] key and the screen. [DOWN] key. The pump operates, but the Liquid has inadvertently been Request repairs or adjustments.

  • Page 55: Specifications

    6 Specifications 6.1 Specifications Item Code 080870-001 Model PMP-001 Variable Flow Rate Range *1 10 to 300 mL/min Instantaneous Flow Rate Display 10 to 450 mL/min Range 10 mL/min: 0 to 10 kPa *2 50 mL/min: 0 to 30 kPa *2...

  • Page 56: List Of Materials Used

    Check the filter element visually for contamination on a regular basis. If the filter element becomes darkened with excessive dirt, replace it. ⇒ P15 7.2 Periodic Inspections In order to maintain the flow rate precision of this product, periodic inspections by Sibata (at cost) once per year are recommended.

  • Page 57: Warranty And Repairs

    8 Warranty and Repairs If a Sibata product fails within 1 year from date of purchase, it will be repaired free of charge. To request repairs, contact the vendor where you purchased the product. Consumables included with Sibata products are not covered by the warranty.

  • Page 58: Inquiries

    10 Inquiries If you have any questions about this product, or if there is any other way in which we can be of assistance, contact the vendor where you purchased the product or your Sibata representative. 19.04.12K (02)

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080870-001

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