PRODUCT OVERVIEW DIMENSIONS INSTALLATIONS ACTUATORS ACCESSORIES REPLACEMENTS MAINTENANCE AND OPERATION FIRE DAMPER - FD PRODUCT OVERVIEW TESTS AND FIRE RESISTANCE CERTIFICATES CLASSIFICATION All our dampers are submitted to a number of tests by official FD fire resistance is tested according to EN 1366-2 “Fire Please consult latest Declaration of Performance on our test institutes.
CLASS C EN1751 SERIAL NUMBER: 28502800400001 PRODUCTION DATE: 01.01.2020 PRODUCT OVERVIEW TYPE: FDC40-d500-M24-S DIMENSIONS TECHNICAL DATA DIMENSION: d500 LOCATION: INSTALLATIONS ACT. MECHANISM: IP PROTECTION: IP54 Fire damper casing is manufactured from galvanized NOMINAL VOLTAGE: AC/DC 24V FRE SPACE (dm2): ACTUATORS steel sheet, but on demand can be produced out of: SIGNALISATION: THERMAL FUSE: 72˚C...
Page 5
MODELS PRODUCT OVERVIEW Casings DIMENSIONS FD25 Fire damper with 25 mm damper blade and fire INSTALLATIONS classification up to EI120S. Sizes range from 100x200 till 800x600. ACTUATORS FD40 Fire damper with 40 mm damper blade and fire classification up to EI120S. Sizes range from 800x600 till 1500x800.
Page 6
PRODUCT OVERVIEW DIMENSIONS FD25/FD40 - R INSTALLATIONS (manual mechanism) ACTUATORS • Automatic closure when the temperature in the duct exceeds 72 °C • Manual rearming with handle ACCESSORIES • Manual unlocking possible for periodical test of fire damper REPLACEMENTS • Optional with end position switches (-R-S) •...
Page 7
PRODUCT OVERVIEW DIMENSIONS FD25/FD40 - M INSTALLATIONS (electric actuator) ACTUATORS • Thermoelectric release device (72 °C) with electric actuator and return spring ACCESSORIES • Integrated end switches • Fully automatic operation REPLACEMENTS • Optional 95 °C thermoelectric release device for warm air installations MAINTENANCE AND OPERATION DIMENSIONS...
Page 8
PRODUCT OVERVIEW DIMENSIONS FD25/FD40 - EX INSTALLATIONS (electric actuator) ACTUATORS • Thermoelectric release device (72 °C) with electric actuator and return spring ACCESSORIES • Integrated end switches • Fully automatic operation REPLACEMENTS • The EX version of the damper comes with: 1) Safety temperature trigger Schischek MAINTENANCE AND OPERATION ExPro-TT...
Page 9
PRODUCT OVERVIEW DIMENSIONS FD25 - APP INSTALLATIONS Applique installation ACTUATORS frame ACCESSORIES • Applique Factory Fit kit is an installation subframe for quick and easy installation in rigid REPLACEMENTS and flexible walls • Made out of calcium silicate boards MAINTENANCE AND OPERATION •...
Page 10
PRODUCT OVERVIEW DIMENSIONS FD25 INSTALLATIONS MF1 installation ACTUATORS frame ACCESSORIES • MF1 is a Factory Fit installation frame for quick and easy installation in rigid and flexible REPLACEMENTS walls • MAINTENANCE AND OPERATION Made out of calcium silicate boards • Quick wall mounting with screws •...
Page 11
PRODUCT OVERVIEW DIMENSIONS FD25/FD40 INSTALLATIONS MF2 installation ACTUATORS frame ACCESSORIES • MF2 is a Factory Fit installation frame for quick and easy installation in rigid and flexible REPLACEMENTS walls • MAINTENANCE AND OPERATION Made out of calcium silicate boards • Quick wall mounting with screws •...
Page 14
Pressure drop tables Pressure drop values are described with the “Zeta” values for each size. The exact pressure drop in [Pa] is calculated using the following formula: Δp [Pa]= ζ * v² * 0,6 where ζ is Zeta value from the tables below, v is airflow PRODUCT OVERVIEW velocity in [m/s] DIMENSIONS...
PRODUCT OVERVIEW DIMENSIONS INSTALLATION INSTALLATIONS The FD25/FD40 fire d amper i s a lways t ested i n ACTUATORS standardized support frames (both in a concrete wall and in a flexible wall) in accordance with EN 1366-2: 2015 table 3/4/5. The results obtained are valid for all similar support frames which have a thickness and/or ACCESSORIES density and/or fire resistance similar or greater...
Page 16
Supporting Wall Supporting construction Tested Range Type of installation Classification Details construction thickness details under pressure INSTALLATION Gypsum plaster/Mortar 500Pa EI 120 (ve i↔o)S Aerated concrete Check for more information about certificate ( ≥ 550 kg/m³) Rigid wall Mineral wool and cover boards ≥...
Page 17
INSTALLATION Check for more information about certificate Aerated concrete installations in the declaration of performance: REMOTE FROM WALL ( ≥ 550 kg/m³) Rigid wall ≥ 110 mm EI 60 (ve i↔o)S 300Pa (Promat) Reinforced concrete (≥ 2200kg/m³) Aerated concrete Rigid wall ( ≥...
Page 18
PRODUCT OVERVIEW DIMENSIONS Rigid wall installation INSTALLATIONS (mortar sealing) ACTUATORS The wall is composed of concrete blocks ACCESSORIES (minimum density of 550 kg/m³) or reinforced concrete (minimum density of 2200 kg/m³) REPLACEMENTS and with a minimum thickness of 100 mm. Installation material: MAINTENANCE AND OPERATION mortar (C).
Page 19
PRODUCT OVERVIEW DIMENSIONS Rigid wall INSTALLATIONS installation ACTUATORS (mineral wool sealing) ACCESSORIES The wall is composed of concrete blocks REPLACEMENTS (minimum density of 550 kg/m³) or reinforced concrete (minimum density of 2200 kg/m³) MAINTENANCE AND OPERATION and with a minimum thickness of 100 mm. Installation material: mineral wool (C) (minimum density of 100 kg/m³) covered with plasterboard cover boards (D).
Page 20
PRODUCT OVERVIEW DIMENSIONS Rigid wall INSTALLATIONS installation ACTUATORS (Fire Batt/ Weichschott) ACCESSORIES The wall is composed of concrete blocks REPLACEMENTS (minimum density of 550 kg/m³) or reinforced concrete (minimum density of 2200 kg/m³) MAINTENANCE AND OPERATION and with a minimum thickness of 100 mm. Installation material: mineral wool (C) (minimum density of 140 kg/m³), fire protection coating (D).
Page 21
PRODUCT OVERVIEW DIMENSIONS Gypsum blocks wall INSTALLATIONS installation ACTUATORS (mortar sealing) The wall is composed of gypsum blocks ACCESSORIES (minimum density of 995 kg/m³) and with minimum thickness of 70 mm. REPLACEMENTS Installation material: gypsum plaster or mortar (C), covered with plasterboard cover boards (D). MAINTENANCE AND OPERATION Possible damper orientations INSTALLATION...
Page 22
> 440 Flexible wall installation PRODUCT OVERVIEW (mortar sealing) DIMENSIONS INSTALLATIONS The wall is composed of 2x2 plasterboard boards, 12,5 mm thick, installed on a steel frame construction. ACTUATORS Installation material: gypsum plaster or mortar (C) covered with type F(EI 120) or type A(EI 60) cover boards (D).
Page 23
> 440 Flexible wall installation PRODUCT OVERVIEW (mineral wool DIMENSIONS sealing) INSTALLATIONS The wall is composed of 2x2 plasterboard boards, ACTUATORS 12,5 mm thick, installed on a steel frame construction. Installation material: mineral wool (C) (minimum density of 100 kg/m³) covered with type F(EI 120) or type A(EI 60) cover boards (D).
Page 24
Flexible wall installation PRODUCT OVERVIEW (Fire Batt/ DIMENSIONS Weichschott) INSTALLATIONS ACTUATORS The wall is composed of 2x2 plasterboard boards, 12,5 mm thick, installed on a steel frame construction. Installation material: mineral wool (C) (minimum density of 140 kg/m³) and fire protection coating (D). The ACCESSORIES minimum thickness of the wall is 100 mm.
Page 25
PRODUCT OVERVIEW DIMENSIONS Rigid floor/ceiling INSTALLATIONS installation ACTUATORS (mortar sealing) The floor/ceiling is composed of concrete blocks ACCESSORIES (minimum density of 550 kg/m³) or reinforced concrete (minimum density of 2200 kg/m³) REPLACEMENTS and with a minimum thickness of 100 mm. Installation material: gypsum plaster or MAINTENANCE AND OPERATION mortar (C).
Page 26
PRODUCT OVERVIEW DIMENSIONS Rigid floor/ceiling INSTALLATIONS installation ACTUATORS (Fire Batt/ Weichschott) ACCESSORIES The floor/ceiling is composed of concrete blocks REPLACEMENTS (minimum density of 550 kg/m³) or reinforced concrete (minimum density of 2200 kg/m³) MAINTENANCE AND OPERATION and with a minimum thickness of 100 mm. Installation material: mineral wool (C) (minimum density of 140 kg/m³), fire protection coating (D).
Page 27
PRODUCT OVERVIEW DIMENSIONS Suspension for INSTALLATIONS mortarless floor ACTUATORS installation Suspension systems are required for the Fire Batt/ ACCESSORIES Weichschott installation of the fire damper with mineral wool in floor slabs. Fire dampers can be REPLACEMENTS suspended from solid floor slabs using adequately sized threaded rods.
Page 28
PRODUCT OVERVIEW DIMENSIONS Suspension for INSTALLATIONS mortarless ceiling ACTUATORS installation Suspension systems are required for the Fire Batt/ ACCESSORIES Weichschott installation of the fire damper with mineral wool in floor ceiling slabs. Fire dampers can be REPLACEMENTS suspended from solid ceiling slabs using adequately sized threaded rods.
Page 29
PRODUCT OVERVIEW Suspension DIMENSIONS for mortarless INSTALLATIONS installation close ACTUATORS to ceiling ACCESSORIES Suspension systems are required for the dry mortarless installation of the fire damper with mineral REPLACEMENTS wool in solid walls and flexible walls. Fire dampers can be suspended from solid ceiling slabs using MAINTENANCE AND OPERATION adequately sized threaded rods.
Page 30
PRODUCT OVERVIEW DIMENSIONS Rigid wall INSTALLATIONS installation ACTUATORS Applique installation frame ACCESSORIES REPLACEMENTS The wall is composed of concrete blocks (minimum density of 550 kg/m³) or MAINTENANCE AND OPERATION reinforced concrete (minimum density of 2200 kg/m³) and with a minimum thickness of 100 mm. Possible damper orientations INSTALLATION FIRE DAMPER - FD...
Page 31
PRODUCT OVERVIEW DIMENSIONS Gypsum blocks wall INSTALLATIONS installation ACTUATORS Applique installation frame ACCESSORIES REPLACEMENTS The wall is composed of gypsum blocks (minimum density of 995 kg/m³), and with MAINTENANCE AND OPERATION minimum thickness of 70 mm. Possible damper orientations INSTALLATION FIRE DAMPER - FD Always ensure the damper is sufficiently supported 1.
Page 32
PRODUCT OVERVIEW DIMENSIONS Flexible wall INSTALLATIONS installation ACTUATORS Applique installation frame ACCESSORIES The wall is composed of 2x2 plasterboard boards, REPLACEMENTS 12,5 mm thick, installed on a steel frame construction. To fulfill the classification it is NOT mandatory to use MAINTENANCE AND OPERATION the mineral wool inside the wall (mineral wool with density up to 100 kg/m³...
Page 33
PRODUCT OVERVIEW DIMENSIONS Rigid wall INSTALLATIONS installation ACTUATORS MF1/MF2 installation frame ACCESSORIES REPLACEMENTS The wall is composed of concrete blocks MAINTENANCE AND OPERATION (minimum density of 550 kg/m³) or reinforced concrete (minimum density of 2200 kg/m³) and with a minimum thickness of 100 mm. Possible damper orientations INSTALLATION FIRE DAMPER - FD...
Page 34
PRODUCT OVERVIEW DIMENSIONS Gypsum blocks wall INSTALLATIONS installation ACTUATORS MF1/MF2 installation frame ACCESSORIES REPLACEMENTS The wall is composed of gypsum blocks MAINTENANCE AND OPERATION (minimum density of 995 kg/m³), and with minimum thickness of 70 mm. Possible damper orientations INSTALLATION FIRE DAMPER - FD Always ensure the damper is sufficiently supported 1.
Page 35
Flexible wall PRODUCT OVERVIEW installation DIMENSIONS MF1/MF2 INSTALLATIONS installation frame ACTUATORS MF1 (EI 60 (ve i↔o)S) The wall is made out of type A (EN520) gypsum plaster boards. To fulfill the classification it is NOT ACCESSORIES mandatory to use the mineral wool inside the wall (mineral wool with density up to 60 kg/m³...
Page 36
PRODUCT OVERVIEW DIMENSIONS Rigid floor/ceiling INSTALLATIONS installation ACTUATORS MF1/MF2 installation frame ACCESSORIES REPLACEMENTS The floor/ceiling is composed of concrete blocks (minimum density of 550 kg/m³) or MAINTENANCE AND OPERATION reinforced concrete (minimum density of 2200 kg/m³) and with a minimum thickness of 100 mm. Possible damper orientations INSTALLATION FIRE DAMPER - FD...
Page 37
PRODUCT OVERVIEW DIMENSIONS Shaft wall INSTALLATIONS installation ACTUATORS MF2 installation frame ACCESSORIES The wall is composed of 1x2 plasterboard boards, REPLACEMENTS 20 mm thick, installed on a steel frame construction. MAINTENANCE AND OPERATION Possible damper orientations INSTALLATION FIRE DAMPER - FD Always ensure the damper is sufficiently supported FD-MF2 Fire damper (B <...
Page 38
PRODUCT OVERVIEW DIMENSIONS Installation remote INSTALLATIONS from the rigid wall ACTUATORS (Promat) The wall is composed of concrete blocks ACCESSORIES (minimumdensity of 550 kg/m³) or reinforced concrete (minimum density of 2200 kg/m³) REPLACEMENTS and with a minimum thickness of 100 mm. MAINTENANCE AND OPERATION Installation only possible with FD40! Technical drawing...
Page 39
Installation remote PRODUCT OVERVIEW from flexible/rigid DIMENSIONS wall INSTALLATIONS Flexible wall: The wall is composed of 2x2 ACTUATORS plasterboard boards,12.5 mm thick, installed on a steel construction. To fulfill the classification it is NOT mandatory to use the mineral wool inside the wall (mineral wool with density up to 60 kg/m³...
Page 40
Battery assembly PRODUCT OVERVIEW installation DIMENSIONS INSTALLATIONS ACTUATORS The wall is composed of concrete blocks (minimum density of 550 kg/m³) or reinforced concrete (minimum density of 2200 kg/m³) and with a minimum thickness of 100 mm. ACCESSORIES Maximum dimension of fire dampers: 2X2 grid: 1500x800 mm REPLACEMENTS *For battery installation 2x2 use 8x connecting...
Page 41
PRODUCT OVERVIEW Battery assembly DIMENSIONS installation INSTALLATIONS (floor/ceiling) ACTUATORS ACCESSORIES The floor/ceiling is composed of concrete blocks (minimum density of 550 kg/m³) or reinforced REPLACEMENTS concrete (minimum density of 2200 kg/m³) and with a minimum thickness of 100 mm. MAINTENANCE AND OPERATION Maximum dimension of fire dampers: 2X2 grid: 1500x800 mm *For battery installation 2x2 use 8x connecting...
Page 42
PRODUCT OVERVIEW DIMENSIONS Battery assembly INSTALLATIONS installation ACTUATORS The wall is composed of blocks of aerated concrete ACCESSORIES (minimum density 550 kg/m³) and with a minimum thickness of 100 mm. REPLACEMENTS *For battery installation 1x2 use 2x connecting MAINTENANCE AND OPERATION frame.
Page 43
PRODUCT OVERVIEW DIMENSIONS Battery assembly INSTALLATIONS installation ACTUATORS The wall is composed of blocks of aerated concrete ACCESSORIES (minimum density 550 kg/m³) and with a minimum thickness of 100 mm. REPLACEMENTS *For battery installation 2x1 use 2x connecting MAINTENANCE AND OPERATION frame.
Page 44
60-100mm PRODUCT OVERVIEW Multiple fire dampers DIMENSIONS installation INSTALLATIONS ACTUATORS Material compliant with the classification from Mineral wool 350 mm wide ACCESSORIES (140 kg/m³) REPLACEMENTS Damper blade must be closed during installation! MAINTENANCE AND OPERATION Prepare opening in the wall according to B (H) + 80 mm or 50% more (Weichschott/Firebatt installation- build the subframe according to the drawing,...
Page 45
Flexible wall subframe When installing the fire dampers in the flexible walls it is necessary to make a metal subframe PRODUCT OVERVIEW onto which the damper will be fixed with screws. Subframe should be prepared according to the DIMENSIONS drawings below. INSTALLATIONS FD25 FD40...
PRODUCT OVERVIEW DIMENSIONS MANUAL INSTALLATIONS ACTUATORS ACTUATORS R, R-S ACCESSORIES Manual operating mechanism, optionally with end switches (R-S). In case of fire, the fire damper closes REPLACEMENTS automatically. Damper closing can be initiated either by thermal fuse melting, or by manual activation on the MAINTENANCE AND OPERATION operating mechanism.
Page 47
PRODUCT OVERVIEW DIMENSIONS ELECTRIC INSTALLATIONS ACTUATOR ACTUATORS M24-S, M230-S, ACCESSORIES Damper is delivered in closed position. When REPLACEMENTS electric actuator is connected to the power supply damper will open. When the damper reaches the end MAINTENANCE AND OPERATION position (damper open), the electro motor will stop. Closing fire damper takes place automatically when a power failure occurs.
ELECTRIC ACTUATOR PRODUCT OVERVIEW Position of thermal fuse DIMENSIONS INSTALLATIONS ACTUATORS H < 300 300 ≤ H ≤ 450 H > 450 ACCESSORIES Thermal fuse is located on the underside Thermal fuse is located on the same side Thermal fuse is located on the same side of the fire damper.
Page 49
PRODUCT OVERVIEW DIMENSIONS ELECTRIC INSTALLATIONS ACTUATOR ACTUATORS SCHISCHEK ExMax ACCESSORIES Damper delivered closed position. When electric actuator is connected to the REPLACEMENTS power supply damper will open. When the damper reaches the end position(damper open), in which it MAINTENANCE AND OPERATION is blocked, the electric actuator will stop.
ACCESSORIES Safety Grille- Fire damper, safety grille and, if PRODUCT OVERVIEW applicable, extension piece are assembled at the factory to form a unit. The free cross sectional area of DIMENSIONS the cover grille is approx. 70%. INSTALLATIONS Flexible duct connections Flexible duct connectors are used in HVAC systems for isolation from structure- ACTUATORS...
Page 51
SMOKE SENSOR ASSEMBLY PRODUCT OVERVIEW FD-SSA DIMENSIONS AIR FLOW DIRECTION Smoke sensor assembly is developed to detect INSTALLATIONS smoke in ventilation ducts and combines a smoke detector and an adaptor system where both tube and ACTUATORS housing are specially designed for optimum airflow through the smoke detector.
Page 52
SMOKE SENSOR CASING ROTATION PRODUCT OVERVIEW Smoke sensor casing can be rotated (90°-180°-270°) in order DIMENSIONS to provide better flexibility for wiring. To rotate smoke sensor casing, follow the below instructions. INSTALLATIONS ACTUATORS 1. Follow first step of smoke sensor rotation: locate and re move hex screws.
Page 53
UPGRADE TO END CONTACTS (R25 R25-S) PRODUCT OVERVIEW DIMENSIONS INSTALLATIONS ACTUATORS ACCESSORIES REPLACEMENTS MAINTENANCE AND OPERATION REPLACEMENTS UPGRADE TO END FIRE DAMPER - FD FIRE DAMPER - FD CONTACTS (R40 R40-S) Video instructions 1. Locate hex screw, unscrew it and remove the cover. 2.
Page 54
PRODUCT OVERVIEW DIMENSIONS REPLACEMENT OF INSTALLATIONS THERMAL FUSE ACTUATORS (R25) ACCESSORIES REPLACEMENTS MAINTENANCE AND OPERATION Video instructions REPLACEMENTS FIRE DAMPER - FD 1. Find the hex screw located on the cover. Unscrew and remove the screw and the cover. 2. Find the hex screw on the thermal fuse and unscrew it.
Page 55
PRODUCT OVERVIEW DIMENSIONS REPLACEMENT OF INSTALLATIONS THERMAL FUSE ACTUATORS (R40) ACCESSORIES REPLACEMENTS MAINTENANCE AND OPERATION Video instructions REPLACEMENTS FIRE DAMPER - FD 1. Find the hex screw located on the cover, unscrew and remove the screw and the cover. 2. Remove the position indicator sleeve. 3.
Page 56
UPGRADE PRODUCT OVERVIEW TO ELECTRIC DIMENSIONS ACTUATOR INSTALLATIONS Manual ACTUATORS R25 <-> Belimo ACCESSORIES 100x200 to 800x600 The blade must be closed before replacement the REPLACEMENTS mechanism. MAINTENANCE AND OPERATION Video instructions REPLACEMENTS FIRE DAMPER - FD NOTE: Use Kit C (FD-A-KTC) to upgrade to electric actuator! * Before replacing the mechanism, the damper blade must be closed.
Page 57
UPGRADE PRODUCT OVERVIEW TO ELECTRIC DIMENSIONS ACTUATOR INSTALLATIONS Manual ACTUATORS R40 <-> Belimo ACCESSORIES 800x600 to 1500x800 The blade must be closed before replacement the REPLACEMENTS mechanism. MAINTENANCE AND OPERATION Video instructions REPLACEMENTS FIRE DAMPER - FD NOTE: Use Kit C (FD-A-KTC) to upgrade to electric actuator! *Before replacing the mechanism, the damper blade must be closed.
Page 58
HOW TO ROTATE PRODUCT OVERVIEW ELECTRIC DIMENSIONS ACTUATOR INSTALLATIONS ACTUATORS (Belimo) 100x200 to 1500x800 The blade must be closed before replacement the ACCESSORIES mechanism. REPLACEMENTS ERK Kit (FD-A-ERK) MAINTENANCE AND OPERATION • transition plate • rectangular shaft • 2x screws M6x30 Video instructions REPLACEMENTS FIRE DAMPER - FD...
PRODUCT OVERVIEW DIMENSIONS INSTALLATIONS ACTUATORS ACCESSORIES REPLACEMENTS MAINTENANCE AND OPERATION FIRE DAMPER - FD MAINTENANCE TRANSPORT MAINTENANCE AND FUNCTIONS It is not permitted to alter the dampers in any way nor perform any changes to their structure (except for the service procedures described in this manual) without the manufacturer’s consent.
Need help?
Do you have a question about the SAFEGARDSYSTEMS FD 25 and is the answer not in the manual?
Questions and answers