Skyjack Compact Rough Terrain Series Maintenance And Parts Manual
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Skyjack Compact Rough Terrain Series Maintenance And Parts Manual

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Compact Rough Terrain Series
Maintenance and Parts Manual
Models 6826RT & 6832RT
Part No. 129946AH
Printed in Canada Month 2018

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Summary of Contents for Skyjack Compact Rough Terrain Series

  • Page 1 Compact Rough Terrain Series Maintenance and Parts Manual Models 6826RT & 6832RT Part No. 129946AH Printed in Canada Month 2018...
  • Page 2 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S.

  • Page 3: Table Of Contents

    Section 4 - Troubleshooting Information - Operation Table of Contents ..........................1 Section 5 - Maintenance and Service - Operation Table of Contents ..........................1 Section 6 - Parts Lists - Operation Table of Contents ..........................2 SJRT Compact Series SKYJACK, Page 3 Engine Powered...
  • Page 4 It may also be used to alert against unsafe practices. IMPORTANT IMPORTANT indicates a procedure essential for safe operation and which, if not followed, may result in a malfunction or damage to the machine. SKYJACK, Page 4 SJRT Compact Series Engine Powered...

  • Page 5: Section 1 - About Your Aerial Platform

    12 months. Any defective part will be replaced or repaired by Discount-equipment at no charge for parts or labor. Contact Discount-equipment for warranty statement extensions or exclusions. Optional Accessories The SKYJACK aerial platform is designed to accept a variety of optional accessories. These are listed under “Standard and Optional Features” in Table 2.1 of the Operating Manual.

  • Page 6: Scope Of This Manual

    ANSI/SIA (United States) Operators are required by the current ANSI/SIA A92.6 standards to read and understand their responsibilities in the manual of responsibilities before they use or operate this aerial platform. SKYJACK, Page 6 SJRT Compact Series Engine Powered...

  • Page 7: Operator Safety Reminders

    Common sense dictates the use of protective clothing when working on or near machinery. Use appropriate safety devices to protect your eyes, ears, hands, feet and body. Any modifications from the original design are strictly forbidden without written permission from SKYJACK. Electrocution Hazard This aerial platform is not electrically insulated.

  • Page 8: Safety Precautions

    When • DO NOT raise the aerial plat- fully lowered, ascending or form in windy or gusty condi- descending, only grades up tions. to rated maximum listed in Table 2.1 are permissible. SKYJACK, Page 8 SJRT Compact Series Engine Powered...
  • Page 9 • DO NOT use the aerial platform without guard- structions or other possible rails, locking pins and the entry gate/chain/bar in hazards around the aerial plat- place. form when driving or lifting. SJRT Compact Series SKYJACK, Page 9 Engine Powered...
  • Page 10 • has been tagged or blocked out for non-use or terials that exceed the confines of the guardrails repair. unless approved by Skyjack. Failure to avoid these hazards could WARNING result in death or serious injury. Entering and exiting the aerial platform...

  • Page 11: Table Of Contents

    Table 2-6b Maintenance and Inspection Schedule - CE ..................17 Table 2-6c Maintenance and Inspection Schedule - AS ..................18 Table 2-7a Operator’s Checklist - ANSI/CSA ......................19 Table 2-7b Operator’s Checklist - CE ........................20 Table 2-7c Operator’s Checklist - AS ........................21 SJRT Compact Series SKYJACK, Page 11 Engine Powered...
  • Page 12 3500 (High Throttle) / 2050 (Low Throttle) OTR Outrigger - 26 x 12 Foam-filled Air-filled Sound Pressure 96 dB(A) Gradeability (Torque Equivalent To) 60440AG-ANSI Weights are approximate; refer to serial nameplate for specific weight. SKYJACK, Page 12 SJ800 - E Series Battery Powered...
  • Page 13 3500 (High Throttle) / 2050 (Low Throttle) Kubota Dual Fuel OTR Outrigger - 26 x 12D Foam-filled Air-filled Sound Pressure 96 dB(A) Gradeability (Torque Equivalent To) 60440AH-CE Weights are approximate; refer to serial nameplate for specific weight. SJ800 - E Series SKYJACK, Page 13 Battery Powered...
  • Page 14 3500 (High Throttle) / 2050 (Low Throttle) Kubota Dual Fuel OTR Outrigger - 26 x 12 Foam-filled Air-filled Sound Pressure 96 dB(A) Gradeability (Torque Equivalent To) 60440AD-AS Weights are approximate; refer to serial nameplate for specific weight. SKYJACK, Page 14 SJ800 - E Series Battery Powered...
  • Page 15 As described earlier in this section, this decal is located on the scissor assembly. It must be completed after an annual inspection has been completed. Do not use the aerial platform if an inspection has not been recorded in the last 13 months. SJ800 - E Series SKYJACK, Page 15 Battery Powered...
  • Page 16 24.5 – 31 difficult to open an umbrella. Whole trees sway. It is difficult to walk against the 13.9 – 17.2 50.0 – 61.9 45.5 – 65.5 31 – 38.5 wind. 60338AC SKYJACK, Page 16 SJ800 - E Series Battery Powered...
  • Page 17 One Extension 6832 454 kg 136 kg Platform 60441AC-AS NOTE: Occupants and materials are not to exceed rated load. Refer to capacity label for additional information and for models equipped with options. SJ800 - E Series SKYJACK, Page 17 Battery Powered...
  • Page 18 (beams, etc.) must be able to withstand more than the indicated values above. NOTE: The LCP or OUP that an individual surface can withstand varies from structure to structure and is generally determined by the engineer or architect for that particular structure. SKYJACK, Page 18 SJ800 - E Series Battery Powered...
  • Page 19 Intermixing tires of different types or using tires of types other than those originally supplied with this equipment can adversely affect stability. Therefore, replace tires only with the exact original Skyjack-approved type. Failure to operate with matched approved tires in good condition may result in death or serious injury.
  • Page 20 (beams, etc.) must be able to withstand more than the indicated values above. NOTE: The LCP or OUP that an individual surface can withstand varies from structure to structure and is generally determined by the engineer or architect for that particular structure. SKYJACK, Page 20 SJ800 - E Series Battery Powered...
  • Page 21 Intermixing tires of different types or using tires of types other than those originally supplied with this equipment can adversely affect stability. Therefore, replace tires only with the exact original Skyjack-approved type. Failure to operate with matched approved tires in good condition may result in death or serious injury.
  • Page 22 The structure of the operating surface (beams, etc.) must be able to withstand more than the NOTE: The LCP or OUP that an individual surface can withstand varies from structure to structure and is generally determined by the engineer or architect for that particular structure. SKYJACK, Page 22 SJ800 - E Series Battery Powered...
  • Page 23 Intermixing tires of different types or using tires of types other than those originally supplied with this equipment can adversely affect stability. Therefore, replace tires only with the exact original Skyjack-approved type. Failure to operate with matched approved tires in good condition may result in death or serious injury.
  • Page 24 ATF Dexron III 119309 SJRT-8831 SJRT-8841 75.71 SJRT-8831E SJRT-8841E SJRT-9250 67.38 17.8 *All fuel capacity quantities are in standard liter or US gallons (liquid). **Use distilled water and 50/50 mix of anti-freeze/water. SKYJACK, Page 24 SJ800 - E Series Battery Powered...
  • Page 25 80.48 21.26 SJRT-8243 � SJRT-8850 � SJRT-8831 49.21 SJRT-8841 SJRT-9250 64.35 *All fuel capacity quantities are in standard liter or US gallons (liquid). **Use distilled water and 50/50 mix of anti-freeze/water. SJ800 - E Series SKYJACK, Page 25 Battery Powered...
  • Page 26 B - Perform Scheduled Maintenance Inspection. Refer to Service & Maintenance manual. * - Maintenance must be performed only by trained and competent personnel who are familiar with mechanical procedures. WARNING Use original or manufacturer-approved parts and components for aerial platform. SKYJACK, Page 26 SJ800 - E Series Battery Powered...
  • Page 27 B - Perform Scheduled Maintenance Inspection. Refer to Service & Maintenance manual. * - Maintenance must be performed only by trained and competent personnel who are familiar with mechanical procedures. WARNING Use original or manufacturer-approved parts and components for aerial platform. SJ800 - E Series SKYJACK, Page 27 Battery Powered...
  • Page 28 B - Perform Scheduled Maintenance Inspection. Refer to Service & Maintenance manual. * - Maintenance must be performed only by trained and competent personnel who are familiar with mechanical procedures. WARNING Use original or manufacturer-approved parts and components for aerial platform. SKYJACK, Page 28 SJ800 - E Series Battery Powered...
  • Page 29 Model: Hourmeter Reading: Operator's Name (Printed): Date: Time: Operator's Signature: Each item shall be inspected using the appropriate section of the Skyjack operating manual. A s each item is inspected, check the appropriate box. � � - PASS DAILY �...
  • Page 30 Model: Hourmeter Reading: Operator's Name (Printed): Date: Time: Operator's Signature: Each item shall be inspected using the appropriate section of the Skyjack operating manual. A s each item is inspected, check the appropriate box. � � - PASS DAILY �...
  • Page 31 Model: Hourmeter Reading: Operator's Name (Printed): Date: Time: Operator's Signature: Each item shall be inspected using the appropriate section of the Skyjack operating manual. A s each item is inspected, check the appropriate box. � � - PASS DAILY �...
  • Page 32 Figure 3.4-7. Electrical Panel Wiring Diagram - Terminal Block Details (ANSI/CSA) ........31 Special Options Figure 3.5-1. Electrical Inverter Wiring Diagram ....................32 Figure 3.5-2. Outrigger Control Box Wiring Diagram ..................33 SJRT Compact Series SKYJACK, Page 33 Engine Powered...
  • Page 33 GLOW PLUG 32ACR CONTACTOR, ENGINE START 32CR1 START RELAY 32CR2 ENGINE START 33CR POWER ON-DEMAND 34ACR THROTTLE 35ACR THROTTLE ENABLE 35CR ELEVATION/HIGH SPEED CUTOUT 61CR OUTRIGGER DRIVE ENABLE 65CR OUTRIGGER LIFT ENABLE SKYJACK, Page 34 SJRT Compact Series Engine Powered...
  • Page 34 LEVEL SENSOR TRANSISTOR RELAY DOUBLE POLE SINGLE POLE DOUBLE POLE DOUBLE THROW DOUBLE THROW SINGLE THROW TRANSISTOR RELAY RELAY RELAY PRESSURE/ TRIPLE POLE TRANSISTOR VACUUM DIODE DOUBLE THROW SWITCH RELAY TEMPERATURE SWITCH SJRT Compact Series SKYJACK, Page 35 Engine Powered...
  • Page 35 TWO POSITION TWO POSITION FOUR WAY FOUR WAY TWO WAY THREE WAY CLOSED CENTER PROPORTIONAL NORMALLY CLOSED PORT OPEN VARIABLE PRESSURE DISPLACEMENT PILOT LINES Dashed MAIN LINES Solid TRANSDUCER HYDRAULIC MOTOR SERVO SKYJACK, Page 36 SJRT Compact Series Engine Powered...
  • Page 36 VALVE, Parallel reverse drive 4H-16A 139256 VALVE, Forward drive (Order P/N 128319 for machines with Serial No. 370017 and below) 4H-16B 128318 VALVE, Parallel forward drive Parts list continued on following page. SJRT Compact Series SKYJACK, Page 37 Engine Powered...
  • Page 37 TRANSDUCER, Pressure (CE) 104534 VALVE, System relief 104534 VALVE, Lift relief 106557 VALVE, Relief 106557 VALVE, Relief 104534 VALVE, Drive relief 107271 VALVE, Emergency lowering 137182 VALVE, Freewheel 113752 VALVE, Brake auto reset SKYJACK, Page 38 SJRT Compact Series Engine Powered...
  • Page 38 Figure 3.2-2a. Hydraulic Schematic (Refer to Serial Breakdown Reference Chart) Serial Breakdown Reference Chart Model Serial Numbers Reference FRONT RIGHT 370018 & Below Figure 3.2-2a WHEELMOTOR SJ-68XX 370019 & Above Figure 3.2-2b UPPER CASE DRAIN REAR LIFT RIGHT CYLINDER WHEELMOTOR 6826/6832 Ø0.067 FRONT...
  • Page 39 Figure 3.2-2b. Hydraulic Schematic (Refer to Serial Breakdown Reference Chart) Serial Breakdown Reference Chart Model Serial Numbers Reference 370018 & Below Figure 3.2-2a FRONT RIGHT SJ-68XX WHEELMOTOR 370019 & Above Figure 3.2-2b CASE DRAIN UPPER REAR RIGHT LIFT WHEELMOTOR CYLINDER 6826/6832 FRONT Ø0.067...
  • Page 40 Figure 3.2-3. Hydraulic Manifolds and Ports Identification MAIN 4H-16B COUNTERBALANCE PARALLEL VALVE FORWARD DRIVE VALVE 4H-20A SERIES/PARALLEL VALVE 4H-16A 4H-15A FORWARD REVERSE PARALLEL DRIVE DRIVE 4H-15B COUNTERBALANCE VALVE VALVE PARALLEL VALVE REVERSE DRIVE BRAKE VALVE BRAKE ORIFICE 2H-20B 3H-30D HIGH BRAKE SPEED VALVE...
  • Page 41 Figure 3.2-3. Hydraulic Manifolds And Ports Identification (Continued) 4H-74A 4H-71A OUTRIGGER OUTRIGGER LEFT REAR LEFT FRONT 4H-72A RETRACT RETRACT OUTRIGGER RIGHT FRONT RETRACT 4H-78A OUTRIGGER DRIVE LEFT REAR RELIEF EXTEND DRIVE 4H-73A CHECK OUTRIGGER VALVE RIGHT REAR 4H-75A RETRACT OUTRIGGER LEFT FRONT EXTEND 2H-17C...
  • Page 42 MODULE, Outrigger Auto-Level Control OPS1 102838 SWITCH, Oil pressure 134432 TRANSDUCER, Pressure 3000 psi (CE) 119726 SWITCH, Main power disconnect 102853 N.O. CONTACT BLOCK, Up/down switch Parts list continued on the following page SJRT Compact Series SKYJACK, Page 43 Engine Powered...
  • Page 43 RELAY, 12 Volt 40 Amp (hydraulic generator stop) 86BCR 127035 RELAY, 12 Volt 40 Amp (hydraulic generator latching) 86CCR 127035 RELAY, 12 Volt 40 Amp (hydraulic generator) Parts list continued on the following page SKYJACK, Page 44 SJRT Compact Series Engine Powered...
  • Page 44 COIL, 12 Volt front left extend outrigger 4H-76 128321 COIL, 12 Volt front right extend outrigger 4H-77 128321 COIL, 12 Volt rear right extend outrigger 4H-78 128321 COIL, 12 Volt rear left extend outrigger SJRT Compact Series SKYJACK, Page 45 Engine Powered...
  • Page 45 Figure 3.3-2. Control Box Diagram - With All Options S3 - LIFT/DRIVE SELECTOR BOTTOM SECTION S15 - START S8 - HORN S3 - LIFT/DRIVE SELECTOR MIDDLE SECTION S3 - LIFT/DRIVE SELECTOR TOP SECTION S14 - THROTTLE S13 - CHOKE/GLOW S4 - EMERGENCY STOP LED-1 BACK VIEW MALE...
  • Page 46 Figure 3.3-3. Main Manifold Harness Wiring Diagram - ANSI/CSA SMALL PUMP DUMP VALVE 18B - RED/BLACK 02 - WHITE LEFT STEER VALVE GREY HIRSHMAN PIN 1 - 24 BLUE/BLACK PIN 2 - 02 WHITE INSERT ORIENTATION BOTTOM VIEW RIGHT STEER VALVE BLACK HIRSHMAN PIN 1 - 23 BLACK/WHITE PIN 2 - 02 WHITE...
  • Page 47 Figure 3.3-4. Main Manifold Harness Wiring Diagram - CE SMALL PUMP DUMP VALVE 18C - RED/BLACK 02 - WHITE LEFT STEER VALVE GREY HIRSHMAN PIN 1 - 24 BLUE/BLACK PIN 2 - 02 WHITE INSERT ORIENTATION BOTTOM VIEW RIGHT STEER VALVE BLACK HIRSHMAN PIN 1 - 23 BLACK/WHITE PIN 2 - 02 WHITE...
  • Page 48 Figure 3.3-5. Engine Wiring Diagram - Dual Fuel System (Kubota Engine) FLASHER FL-29 FUEL SELECT SWITCH S33 PIN 1 - 50 ORANGE PIN 2 - 37 BLUE/WHITE PIN 3 - 11 BLUE TEMPERATURE SWITCH (TPS1) FUEL SELECT SWITCH S33 2B - WHITE KEYWAY TO THE RIGHT A B C PROPANE LOCKOFF SOLENOID...
  • Page 49 Figure 3.3-6. Engine Wiring Diagram - Diesel Fuel System (Kubota Engine) DIESEL VALVE SOLENOID (2D37) 02 BLACK (COMMON) 37 RED (HOLD) 57 WHITE (PULL) DIESEL VALVE SOLENOID 02 WHITE 37 BLUE/WHITE 57 BLACK/WHITE BACK VIEW 3 2 1 ENGINE STARTER 57 - BLACK/WHITE ALTERNATOR TRIGGER 103 - RED (10 GA)
  • Page 50 Figure 3.3-7a. Outrigger Optional Harness Diagram Serial Breakdown Reference Chart Model Serial Number Reference 37000303 & Below Figure 3.3-7a CN14 SJ-68XX ELECTRIC PANEL D17C2 37000304 & Above Figure 3.3-7b CN21 OUTR MANIFOLD D17C1 CN20 CN14 9CR2 9CR3 CN20 CN21 OUTR CTRL BOX OUTRIGGER ELECTRIC PANEL TO OUTRIGGER ELECTRIC PANEL TEN PIN CONNECTOR PLUG...
  • Page 51 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S.
  • Page 52 Figure 3.3-7b. Outrigger Optional Harness Diagram Serial Breakdown Reference Chart CN14 Model Serial Number Reference ELECTRIC PANEL D17C2 37000303 & Below Figure 3.3-7a SJ-68XX CN21 37000304 & Above Figure 3.3-7b D17C1 OUTR MANIFOLD CN20 9CR3 9CR2 OUTR CTRL BOX CN14 61CR 17CCR 65CR...
  • Page 53 Figure 3.3-8. Hydraulic Generator Electrical Panel Assembly 86ACR 86BCR 86CCR 14CR OUTRIGGER OPTION 86ACR 86BCR 86CCR D86C D86D INSTALL THE FOLLOWING 3 WIRES FROM THE HYDRAULIC GENERATOR CONTROL CABLE PIN 1 - 09 BLACK PIN 2 - 85 GREEN 86D - ORG/BLK/WHT, FROM MAIN MANIFOLD HARNESS PIN 3 - 86 WHITE OUTRIGGER/HYDRAULIC GENERATOR HARNESS FROM HYDRAULIC...
  • Page 54 Figure 3.4-1. Electrical Panel Wiring Diagram (ANSI/CSA) FLASHER HOURMETER FL-29 10CR1 10CR2 10BCR 15CR 16CR 17CR 19CR 20CR 20ACR1 CIRCUIT BREAKER 20ACR2 28ACR1 34ACR 35CR 35ACR 28ACR2 32CR1 32CR2 33CR EMERGENCY STOP CIRCUIT BREAKER POWER ON LED-2 GLOW PLUG LEGEND: LIGHT GPL1 START SWITCH MAIN MANIFOLD HARNESS...
  • Page 55 Figure 3.4-2a. Electrical Panel Wiring Diagram (CE) Serial Breakdown Reference Chart Model Serial Number Reference 37000303 & Below Figure 3.4-2a SJ-68XX 37000304 & Above Figure 3.4-2b HOURMETER 10CR1 10CR2 10BCR 15CR 16CR 17CR 19CR 20CR 20ACR1 20ACR2 28CR CIRCUIT BREAKER 28ACR1 28ACR2 28ECR1...
  • Page 56 Figure 3.4-2b. Electrical Panel Wiring Diagram (CE) Serial Breakdown Reference Chart Model Serial Number Reference 37000303 & Below Figure 3.4-2a SJ-68XX 37000304 & Above Figure 3.4-2b HOURMETER 10CR1 10CR2 10BCR 15CR 16CR 17CR 19CR 20CR 20ACR1 20ACR2 28CR CIRCUIT BREAKER 28ACR1 28ACR2 28ECR1...
  • Page 57 Figure 3.4-3. Electrical Schematic - ANSI/CSA (No Option With Kubota Dual Fuel Engine) M137324AG SECTION 3, Page 58 SJRT Compact Series NOTE: To determine the correct electrical schematic that resembles your machine, refer to 129946 the “Table Of Contents” found at the beginning of this section.
  • Page 58 Figure 3.4-4. Electrical Schematic - ANSI/CSA (All Option With Kubota Dual Fuel Engine) M137325AL SJRT Compact Series SECTION 3, Page 59 NOTE: To determine the correct electrical schematic that resembles your machine, refer to 129946 the “Table Of Contents” found at the beginning of this section.
  • Page 59 Figure 3.4-5. Electrical Schematic - ANSI/CSA (All Option With Kubota Diesel Engine) M137326AN SECTION 3, Page 60 SJRT Compact Series NOTE: To determine the correct electrical schematic that resembles your machine, refer to 129946 the “Table Of Contents” found at the beginning of this section.
  • Page 60 Figure 3.4-6. Electrical Schematic - CE (All Option With Kubota Diesel Engine) 02 = P3-5 02 = P2-11 902 = P4-8 28B = P4-3 910 = P4-6 29 = P3-2 22 = P3-1 910A = P4-9 900 = P4-7 60A = P4-2 16 = P2-7 15 = P2-8 35B = P2-10...
  • Page 61 NOTE SECTION 3, Page 62 SJRT Compact Series NOTE: To determine the correct electrical schematic that resembles your machine, refer to 129946 the “Table Of Contents” found at the beginning of this section.
  • Page 62 Figure 3.4-7. Electrical Panel Wiring Diagram - Terminal Block Details (ANSI/CSA) ANSI/CSA D14A-2 D28B D28C D14A-2 M138020AF_1 M139255AB_1 SJRT Compact Series SECTION 3, Page 63 129946...
  • Page 63 Figure 3.5-1. Electrical Inverter Wiring Diagram INSIDE ENGINE CABINET #10 TERMINAL CE TERMINAL STRIP BATT DISC SWITCH LEFT FRONT CABINET ANSI/CSA TERMINAL STRIP #10 TERMINAL TO BATTERY - INVERTER M138095AD SECTION 3, Page 64 SJRT Compact Series 129946...
  • Page 64 PIN 13 - 79 GREEN PIN 2 - 35C WHITE/BLACK PIN 14 - N/U PIN 3 - 35D ORANGE/RED OUTRIGGER LIGHT PIN 15 - N/U 70A RED/WHITE 02 WHITE BLUE/WHITE (N/U) GREEN/WHITE (N/U) M129300AA SJRT Compact Series SKYJACK, Page 65 Engine Powered...
  • Page 65 Notes SKYJACK, Page 66 SJRT Compact Series Engine Powered...
  • Page 66 4.1-32. All Outriggers Inoperative (Auto-Level Only) ................20 A: Led Power Indicator Light at Outrigger Control Module (OCM1) Not On (Constant) ..20 B: Led Power Indicator Light at Outrigger Control Module (OCM1) Flashing .....21 SJRT Compact Series SKYJACK, Page 67 Engine Powered...
  • Page 67 4.2-14. All Outriggers Inoperative ......................27 4.2-15. Left Front Outriggers Inoperative ...................27 4.2-16. Right Front Outriggers Inoperative ..................27 4.2-17. Right Rear Outriggers Inoperative ..................27 4.2-18. Left Rear Outriggers Inoperative ...................28 4.2-19. Outriggers Drift In ........................28 SKYJACK, Page 68 SJRT Compact Series Engine Powered...

  • Page 68: Introduction

    “probable cause.” The following line, noted by a dash represents the “remedy” to the “probable cause” directly above it. See example below for clarification. 1. Probable Cause - Remedy SJRT Compact Series SKYJACK, Page 69 Engine Powered...

  • Page 69: 1. All Controls Inoperative

    1. Open or defective emergency stop switch (S4). - Check switch. Replace if defective. 2. Loose or broken wire #08 from emergency stop switch (S4) to base terminal block (TB-1). - Check continuity. Replace if defective. SKYJACK, Page 70 SJRT Compact Series Engine Powered...
  • Page 70 21. Loose or broken wire #00 from starter contactor (32ACR) to base terminal block (TB-1). - Check continuity. Replace if defective. 22. Loose or broken wire #103 from main power disconnect (S1) to starter contactor (32ACR). - Check continuity. Replace if defective. SJRT Compact Series SKYJACK, Page 71 Engine Powered...

  • Page 71: 5. Engine Cranks But Will Not Start - Kubota Diesel

    - Check continuity. Replace if defective. 11. While in propane, loose or broken wire #50 from fuel select switch (S33) to fuel lockoff (2P-50-1) or propane lockoff (2P-50-2). - Check continuity. Replace if defective. SKYJACK, Page 72 SJRT Compact Series Engine Powered...

  • Page 72: 7. Glow Plugs Inoperative From Engine Controls Or Platform (Diesel Models)

    8. Loose or broken wire #02 from engine harness to relay (31CR). - Check continuity. Replace if defective. 9. Loose or broken wire #3A from engine harness to relay (31CR). - Check continuity. Replace if defective. SJRT Compact Series SKYJACK, Page 73 Engine Powered...

  • Page 73: 9. High Throttle Inoperative

    16. Loose or broken wire #43 from relay (32CR1) to relay (34ACR). - Check continuity. Replace if defective. 17. Loose or broken wire #34B from relay (34ACR) to relay (33CR). - Check continuity. Replace if defective. SKYJACK, Page 74 SJRT Compact Series Engine Powered...

  • Page 74: 10. High Throttle On Demand Inoperative (Kubota Dual Fuel)

    9. Loose or broken wire #10A from base terminal block to tilt switch (TS1). - Check continuity. Replace if defective. 10. Defective tilt swtich (TS1). - Check tilt switch. Replace if defective. SJRT Compact Series SKYJACK, Page 75 Engine Powered...

  • Page 75: 12. Drive And Steer Inoperative (Machines With Outriggers Option)

    15. Left front outrigger limit switch (LS61) is out of adjustment or defective. - Check continuity through switch. Adjust switch if out of adjustment. Replace if defective. 16. Defective drive enable relay (61CR). - Check relay. Replace if defective. SKYJACK, Page 76 SJRT Compact Series Engine Powered...

  • Page 76: 13. Brakes Will Not Release

    - Check diode. Replace if defective. 4.1-16. Reverse Drive Inoperative 1. Defective reverse switch (S7-4) in joystick controller (S7). - Check switch. Replace if defective. 2. Defective joystick controller (S7). - Check joystick. Replace if defective. SJRT Compact Series SKYJACK, Page 77 Engine Powered...

  • Page 77: 17. Forward Drive Inoperative

    7. Loose or broken wire #10A from base terminal block to relay (16CR). - Check continuity. Replace if defective. 8. Loose or broken wire #16A from relay (16CR) to forward valve coil (4H-16A). - Check continuity. Replace if defective. SKYJACK, Page 78 SJRT Compact Series Engine Powered...

  • Page 78: 18. First Drive Speed And Steering Inoperative

    - Check continuity. Replace if defective. 4. Loose or broken wire #02 from platform terminal block (TB1) to relay (19CR). - Check continuity. Replace if defective. 5. Defective relay (19CR). - Check relay. Replace if defective. SJRT Compact Series SKYJACK, Page 79 Engine Powered...

  • Page 79: 20. Third Drive Speed Inoperative

    3. Loose or broken wire #18 from third speed swtich (S7-6) to diode (D18) at base terminal block (TB1). - Check continuity. Replace if defective. 4. Defective diode (D18). - Check diode. Replace if defective. SKYJACK, Page 80 SJRT Compact Series Engine Powered...

  • Page 80: 21. High Drive Speed Inoperative

    4. Loose or broken wire #B from forward switch (S7-5) to contact on LIFT/DRIVE select switch (S3). - Check continuity. Replace if defective. 5. Loose or broken wire #14 from contact on LIFT/DRIVE select switch (S3) to base terminal block (TB1). - Check continuity. Replace if defective. SJRT Compact Series SKYJACK, Page 81 Engine Powered...

  • Page 81: 23. Up Circuit Inoperative From Base (Base Control Box Option)

    7. Defective outrigger limit switch (LS63). - Check continuity. Replace if defective. 8. Loose or broken wire #63 from outrigger limit switch (LS63) to outrigger board. - Check continuity. Replace if defective. SKYJACK, Page 82 SJRT Compact Series Engine Powered...

  • Page 82: 26. Platform Will Not Lift From Platform Or Base Controls With Outriggers Extended

    14. Loose or broken wire #65A from outrigger limit switch (LS65) to outrigger board. - Check continuity. Replace if defective. 15. Check for power on wire #65 at outrigger control module at pin P2-8. - If no voltage present, proceed to Outrigger Control Module Troubleshooting. SJRT Compact Series SKYJACK, Page 83 Engine Powered...

  • Page 83: 27. Down Circuit Inoperative From Platform

    5. Loose or broken wire #02 from base terminal block (TB1) to lowering valve (2H-13) or holding valve (2H-13-1) and (2H-13-2). - Check continuity. Replace if defective. 6. Defective lowering valve coil (2H-13) or holding valve (2H-13-1) and (2H-13-2). - Check Coil. Replace if defective. SKYJACK, Page 84 SJRT Compact Series Engine Powered...

  • Page 84: 29. All Outriggers Inoperative (Auto-Level And Manual)

    - Check for continuity. Replace if defective. 3. Defective outrigger enable switch (S9A). - Check switch. Replace if defective. 4.1-31. All Outriggers Inoperative (Base Controls Only) 1. Defective outrigger enable switch (S9B). - Check switch. Replace if defective. SJRT Compact Series SKYJACK, Page 85 Engine Powered...

  • Page 85: 32. All Outriggers Inoperative (Auto-Level Only)

    4. Loose or broken wire # 02 from pin #3 of the tilt switch connector to base terminal block (TB1). - Check for continuity. Replace if defective. 5. Defective outrigger control module (OCM1). - Replace. SKYJACK, Page 86 SJRT Compact Series Engine Powered...

  • Page 86: B: Led Power Indicator Light At Outrigger Control Module (Ocm1) Flashing

    Internal failure of OCM1. Turn off power to reset the outrigger control module. Turn power back on and see if the code has cleared. If problem persists, replace outrigger control module. 60416AB SJRT Compact Series SKYJACK, Page 87 Engine Powered...

  • Page 87: 33. Left Front Outrigger Inoperative Manually

    - Check continuity. Replace if defective. 5. Loose or broken wire #02 from valve coil (4H-73) up or (4H-77) down to pin #2 on connector (CN21) at the outrigger board. - Check continuity. Replace if defective. SKYJACK, Page 88 SJRT Compact Series Engine Powered...

  • Page 88: 36. Left Rear Outriggers Inoperative Manually

    6. Loose or broken wire #70 from auto mode outrigger switch (S24) to PIN#P2-5 on outriger control module (OCM1). - Check continuity. Replace if defective. 7. For additional information, refer to sections 4 & 5 “Outrigger Control Module - Troubleshooting.” SJRT Compact Series SKYJACK, Page 89 Engine Powered...

  • Page 89: 39. Auto All Up Inoperative (Retract)

    6. Loose or broken wire #70 from auto mode outrigger switch (S24) to PIN#P2-5 on outriger control module (OCM1). - Check continuity. Replace if defective. 7. For additional information, refer to section 5 “Outrigger Control Module.” SKYJACK, Page 90 SJRT Compact Series Engine Powered...

  • Page 90: 1. All Functions Inoperative

    4. Defective drive motor (M1), (M2), (M3) or (M4). - Check motor. Repair or replace if defective. 5. Free wheeling valve (V2) open or defective. - Close valve. Repair or replace if defective. SJRT Compact Series SKYJACK, Page 91 Engine Powered...

  • Page 91: 6. Drive Sluggish

    - Adjust valve. Replace if defective. 3. Stuck or defective lowering valve (2H13). - Check valve. Repair or replace if defective. 4. Stuck or defective manual lowering valve (V1). - Check valve. Repair or replace if defective. SKYJACK, Page 92 SJRT Compact Series Engine Powered...

  • Page 92: 13. Down Circuit Inoperative

    1. Stuck or defective retract valve (4H-73) or Extend Valve (4H-77). - Clean valve. Replace if defective. 2. Stuck or defective check valve (CV9). - Check valve. Replace if defective. 3. Bypassing outrigger cylinder (C11). - Repack cylinder. Replace if defective. SJRT Compact Series SKYJACK, Page 93 Engine Powered...

  • Page 93: 18. Left Rear Outriggers Inoperative

    1. Defective check valve left front (CV7), right front (CV8), right rear (CV9) or left rear (CV10). - Clean valve. Replace if defective. 2. Outriggers cylinder bypassing left front (C9), right front (C10), right rear (C11) or left rear (C12). - Repack cylinder. Replace if defective. SKYJACK, Page 94 SJRT Compact Series Engine Powered...
  • Page 94 Table 5.2-2 Torque Specifications ........................6 Table 5.3 Rough Terrain Scissor Fluids ....................... 7 Table 5.4 Auto-Leveling Outrigger Settings and Error Codes ................14 Table 5.5 Auto-Leveling Outrigger Error Code Breakdown ................15 SJRT Compact Series SKYJACK, Page 95 Engine Powered...

  • Page 95: Maintenance And Inspection

    Do not reach through the scissor assem- bly when the platform is raised without the maintenance support properly posi- tioned. Failure to avoid this hazard could result in death or serious injury. SKYJACK, Page 96 SJRT Compact Series Engine Powered...
  • Page 96 (ESSO) or equivalent hydraulic oil. For oil of the proper type and viscosity in the conditions causing oil temperatures below -31° hydraulic reservoir. F (-35°C) and above 122°F (50°C) consult Discount-equipment. Keep all connections tight. SJRT Compact Series SKYJACK, Page 97 Engine Powered...

  • Page 97: Table 5.1 General Specifications

    3500 (High Throttle) / 2050 (Low Throttle) Kubota Dual Fuel OTR Outrigger - 26 x 12 Foam-filled Air-filled Sound Pressure 96 dB(A) Gradeability (Torque Equivalent To) 60440AG-P Weights are approximate; refer to serial nameplate for specific weight. SKYJACK, Page 98 SJRT Compact Series Engine Powered...

  • Page 98: Table 5.2-1 Torque Specifications

    SAE Plugs Size Torque Lbf.ft (max) Lbf.in (max) 13.56 20.34 33.9 40.68 Nm (max) 4.07 47.46 Type of Bolt Torque (ft-lb) Torque (Nm) Directional valve 2.33 (28-32 in-lb) 3.16 - 3.61 mounting bolts SJRT Compact Series SKYJACK, Page 99 Engine Powered...

  • Page 99: Table 5.2-2 Torque Specifications

    Size Torque Lbf.ft ( max ) Lbf.in ( max ) Nm ( max ) 4.07 13.56 20.34 33.90 40.68 47.46 Newton-meter = Nm Pound-force foot = lbf.ft Pound-force inch = lbf.in 60022AD SKYJACK, Page 100 SJRT Compact Series Engine Powered...

  • Page 100: Table 5.3 Rough Terrain Scissor Fluids

    ATF Dexron III 119309 SJRT-8831 SJRT-8841 75.71 SJRT-8831E SJRT-8841E SJRT-9250 67.38 17.8 *All fuel capacity quantities are in standard liter or US gallons (liquid). **Use distilled water and 50/50 mix of anti-freeze/water. SJRT Compact Series SKYJACK, Page 101 Engine Powered...
  • Page 101 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S.
  • Page 102 SJRT-7135 80.48 21.26 SJRT-8243 � SJRT-8850 � SJRT-8831 49.21 SJRT-8841 SJRT-9250 64.35 *All fuel capacity quantities are in standard liter or US gallons (liquid). **Use distilled water and 50/50 mix of anti-freeze/water. SKYJACK, Page 102 SJRT Compact Series Engine Powered...
  • Page 103 The free-wheeling valve MUST be closed tightly (clockwise) for normal operation. To Release the Parking Brakes Manually WARNING Do not manually disengage the parking brakes if the aerial platform is on a slope. SJRT Compact Series SKYJACK, Page 103 Engine Powered...

  • Page 104: System Lift And Pressure Adjustment

    Turning the stem on the Relief Valve clockwise increases pressure. Turning the stem counter-clockwise decreases pressure. Release the Steer Switch and retighten the locknut on the System Relief Valve (R1). Remove the gauge from the Steer line. SKYJACK, Page 104 SJRT Compact Series Engine Powered...

  • Page 105: Wheel Bolt/Nut Inspection And Torquing Procedure

    Re-torque values. If possible, drive the machine prior to as necessary until ALL fasteners are properly checking torques. torqued. Check torque values after 8 hours of operation and then at weekly intervals. SJRT Compact Series SKYJACK, Page 105 Engine Powered...

  • Page 106: Auto-Leveling Outrigger Pc Board Layout

    5.6 Auto-Leveling Outrigger PC Board Layout M50318AB SKYJACK, Page 106 SJRT Compact Series Engine Powered...

  • Page 107: Outrigger Mechanical Limit Switch Wiring

    5.7 Outrigger Mechanical Limit Switch Wiring 11449AC SJRT Compact Series SKYJACK, Page 107 Engine Powered...

  • Page 108: Table 5.4 Auto-Leveling Outrigger Settings And Error Codes

    FAULT : BAD HWFS FAULT : P2-5 FAULTY FAULT : P2-6 FAULTY FAULT : P2-8 STUCK ON FAULT : P2-8 ALWAYS ON FAULT : P2-8 ALWAYS OFF FAULT : HWFS STALLED ! 60402AA SKYJACK, Page 108 SJRT Compact Series Engine Powered...

  • Page 109: Table 5.5 Auto-Leveling Outrigger Error Code Breakdown

    FAULT: P2-8 ALWAYS ON FAULT: P2-8 ALWAYS OFF 60412AB These are internal faults. If the fault persists after the power has been reset, the outrigger control module may need to be replaced. SJRT Compact Series SKYJACK, Page 109 Engine Powered...

  • Page 110: Hand Held Calibration/Diagnostic Tool Key Functions

    Select menus and setting to be adjusted UP/DOWN BUTTONS Adjust setting values Rev. 1.0 Outrigger settings SJIIIB SJIIIB Model 6826E 6832E 6826RT 6832RT 7027 7127 7135 8243 8831 8831E 8841 8841E 8850 9250 O.R. Settings M60421AB SKYJACK, Page 110 SJRT Compact Series Engine Powered...
  • Page 111 High when the left front outrigger is in contact with the ground EXTEND/P2-5 High to activate the auto-level function RETRACT/P2-6 High to activate the auto-retract function ELEV/P2-10 High when the scissor stack is stowed (“elevated” input indicates that the vehicle is stowed). SJRT Compact Series SKYJACK, Page 111 Engine Powered...
  • Page 112 If machine is tilted to 1.0° in the X and Y orientations, the auto-level function will attempt to level the X orientation (0.3+0.5<1.0) but will not attempt to level the Y orientation (0.7+0.5>1.0), RANGE: 0.0° to 1.0°, default 0.3° SKYJACK, Page 112 SJRT Compact Series Engine Powered...
  • Page 113 Select the “ESCAPE” from the menu once. The display will show “Setups Calibrate Level”. Select the “ESCAPE” from the menu once again. The Calibration procedure is complete, unplug and remove the EZ-Cal. Close the hydraulic/electric cabinet. SJRT Compact Series SKYJACK, Page 113 Engine Powered...

  • Page 114: Auto-Leveling Outrigger Control Module Pin Reference Chart

    Output used to retract the RIGHT REAR outrigger 72 Red Output used to retract the RIGHT FRONT outrigger 71 Orange Output used to retract the LEFT FRONT outrigger 35C White/Black Power input for outriggers 60401AC SKYJACK, Page 114 SJRT Compact Series Engine Powered...

  • Page 115: Kubota Dual Fuel (Df972) Resistance Checks

    (minimum) 2 megohm 2 megohm 2 megohm 2 megohm infinity infinity infinity (minimum) (minimum) (minimum) (minimum) 2 megohm 2 megohm 2 megohm 2 megohm infinity infinity infinity (minimum) (minimum) (minimum) (minimum) 60434AA SJRT Compact Series SKYJACK, Page 115 Engine Powered...

  • Page 116: Electronic Tilt Switch Setup Procedure

    4. Push in emergency stop buttons and turn main Red LED zero position. power disconnect switch off. Green LED 5. Disconnect tilt switch from 4 pin connector. SKYJACK, Page 116 SJRT Compact Series Engine Powered...
  • Page 117 Step 10, the switch exits the program mode and returns to normal operation using the previous zero point. 15. Turn main power disconnect switch off. 16. Push in all emergency stop buttons. 17. Remove wheel chocks. SJRT Compact Series SKYJACK, Page 117 Engine Powered...
  • Page 118 The switch does not function. After a period of 5 seconds or on power up, the switch attempts to return to normal operation. If the fault is still detected, both LEDs remain SKYJACK, Page 118 SJRT Compact Series Engine Powered...
  • Page 119 Descriptions preceded with an (•) indicates a serviceable component or attaching hardware for the higher level assembly. CUSTOMER___________________________________________________________________ DEALER______________________________________________________________________ MODEL NUMBER ______________________________________________________________ SERIAL NUMBER ______________________________________________________________ DATE PURCHASED ____________________________________________________________ SJRT Compact Series SKYJACK, Page 119 Engine Powered...

  • Page 120: Table Of Contents

    Table Of Contents Platform And Related Parts Figure 6.1-1. Gate Assembly ........................... 120 Figure 6.1-2. Platform Railings......................... 122 Figure 6.1-3. Extension Platform Railings......................124 Figure 6.1-4. Main and Extension Platform Assembly ..................126 Figure 6.1-5. Gate Latch Assembly ......................... 128 Figure 6.1-6.
  • Page 121 Table Of Contents Figure 6.3-20. Engine Door Assembly ......................193 Figure 6.3-21. Engine and Main Manifold Harness Diagrams ............... 194 Figure 6.3-22. Electrical Panel Harness Diagram .................... 196 Figure 6.3-23. Load Sensing Components ..................... 198 Engines And Related Parts Figure 6.4-1. Engine Assembly (Kubota Engine DF972) ................200 Figure 6.4-2.
  • Page 122 Figure 6.1-1. Gate Assembly M135846AA SKYJACK, Page 122 SJRT Compact Series Engine Powered...
  • Page 123 • END CAP , Plastic 135877 • WELDMENT, Upper Gate 104606 • NUT, Hex nylon lock (3/8”-16 Grade 5) 103995 • WASHER, Flat 1/4” 103872 • BOLT, Hex head (3/8”-16 x 2.25” Grade 5) SJRT Compact Series SKYJACK, Page 123 Engine Powered...
  • Page 124 Figure 6.1-2. Platform Railings M135849AB_1 SKYJACK, Page 124 SJRT Compact Series Engine Powered...
  • Page 125 • WASHER, Flat (3/8”) 104606 • NUT, Hex nylon lock (3/8”-16 Grade 5) (Ref.) • PIN ASSEMBLY, Quick release large loop (For components, refer to Figure 6.1-6) 137452 • RAILING, Weldment RH SJRT Compact Series SKYJACK, Page 125 Engine Powered...
  • Page 126 Figure 6.1-3. Extension Platform Railings 16 25 26 M135848AA_1 SKYJACK, Page 126 SJRT Compact Series Engine Powered...
  • Page 127 • NUT, Hex flange lock (#10-32) 130229 • PLATE, Warning label 103995 • WASHER, Flat (1/4”) (Ref.) • PIN ASSEMBLY, Short (For components, refer to Figure 6.1-6) 112467 • PIN PLUNGER, Pull-ring SJRT Compact Series SKYJACK, Page 127 Engine Powered...
  • Page 128 Figure 6.1-4. Main and Extension Platform Assembly M135869AE M135858AA_1 SKYJACK, Page 128 SJRT Compact Series Engine Powered...
  • Page 129 • END CAP , Plastic 103472 WASHER, Flat (3/8”) 103999 WASHER, Lock (3/8”) 103473 BOLT, Hex head (3/8”-16 x 1”, Grade 5) 133579 KIT, Short and rear side kickplates replacement 133580 KIT, Long side kickplate replacement SJRT Compact Series SKYJACK, Page 129 Engine Powered...
  • Page 130 Qty. Description Part No. 110824 ASSEMBLY, Latch pin spring 109377 • PIN, Latch 105312 • GUIDE, Nylon spring 105307 • PLATE, Gate latch release 105310 • PIN, Roll 103107 • SPRING, Compression SKYJACK, Page 130 SJRT Compact Series Engine Powered...
  • Page 131 • PIN, Cotter Hair 137086 • PIN, Ring (1/2” DIA x 4.125”) 137087 PIN ASSEMBLY, Short 105807 • LANYARD, Plastic coated (6”) 103055 • PIN, Cotter Hair 137084 • PIN, Ring (1/2” DIA x 2.75”) SJRT Compact Series SKYJACK, Page 131 Engine Powered...
  • Page 132 NUT, Hex head (3/8”-16 Grade 5) 103999 WASHER, Lock (3/8”) 103472 WASHER, Flat (3/8”) 101632 BOLT, Hex head (3/8”-16 x 3/4” Grade 5) (Ref.) LABEL, Connect Air Here (For components, refer to Figure 6.6-2) SKYJACK, Page 132 SJRT Compact Series Engine Powered...
  • Page 133 GROMMET, Rubber (7/8”) 136328 BOX, Outlet with fitting (Ref.) 110/220 CLAMP ASSEMBLY OPTION (For components, refer to Figure 6.5-9) (Ref.) LABEL, Connect Platform AC Supply Here (For components, refer to Figure 6.6-6) SJRT Compact Series SKYJACK, Page 133 Engine Powered...
  • Page 134 Figure 6.1-9. Control Box Assembly - Hardware M137798AA SKYJACK, Page 134 SJRT Compact Series Engine Powered...
  • Page 135 • • SWITCH, Base Assembly 137782 • • • BLOCK, NO Spring Contact 137781 • • • LATCH, Mounting 137796 • BOOT, Push Button (Round) Part list continued on the following page. SJRT Compact Series SKYJACK, Page 135 Engine Powered...
  • Page 136 Figure 6.1-9. Control Box Assembly - Hardware (Continued) M137798AA SKYJACK, Page 136 SJRT Compact Series Engine Powered...
  • Page 137 • LABEL, Control box (Refer to Figure 6.6-5) (Ref.) SCREW (Refer to Figure 6.1-10) (Ref.) WASHER (Refer to Figure 6.1-10) (Ref.) ASSEMBLY, Scissor arm control cable (For components, refer to Figure 6.1-11) SJRT Compact Series SKYJACK, Page 137 Engine Powered...
  • Page 138 Figure 6.1-10. Drive/Steer Controller Assembly 32 33 M11318AA M132537AC_2 M132537AC_1 SKYJACK, Page 138 SJRT Compact Series Engine Powered...
  • Page 139 • SPACER 122869 • MICROSWITCH 139543 • BRACKET 124822 • SHAFT, Modified Joystick 127235 • SPRING, Torsion 127035 • RELAY, 12 V - 40 amp 127179 • BOOT & GASKET (If Equipped) SJRT Compact Series SKYJACK, Page 139 Engine Powered...
  • Page 140 Figure 6.1-11. Scissor Arm Control Cable Assemblies M137356AA SKYJACK, Page 140 SJRT Compact Series Engine Powered...
  • Page 141 HOUSING, Surface mount (24 PIN) 132109 STRAIN RELIEF 137201 CABLE, 16/25 (Refer to chart below for lengths) 138037 HOUSING, Side entry (24 PIN) 137224 INSERT, Male (24 PIN) Models 6826 6832 Cable Lengths 504” 600” M60444AA SJRT Compact Series SKYJACK, Page 141 Engine Powered...
  • Page 142 Figure 6.2-1. Scissor Stack Assembly - Model 6826 M135901AA SKYJACK, Page 142 SJRT Compact Series Engine Powered...
  • Page 143 • • NUT, Hex (0.312”-18, Grade 5) 121860 • BUMPER, Scissor arm (Ref.) • TUBE, Outside scissor spacer (Refer to Figure 6.2-4) (Ref.) • BEEPER/TRANSDUCER ASSEMBLY (For components, refer to Figure 6.2-9) SJRT Compact Series SKYJACK, Page 143 Engine Powered...
  • Page 144 Figure 6.2-2. Scissor Stack Assembly - Model 6832 M135872AA SKYJACK, Page 144 SJRT Compact Series Engine Powered...
  • Page 145 • • BOLT, Hex head (0.312”-18 x 3.25”, Grade 5) 103984 • • NUT, Hex (0.312”-18) 121860 • BUMPER, Scissor arm (Ref.) • TUBE, Outside scissor spacer (Refer to Figure 6.2-4) (Ref.) • BEEPER/TRANSDUCER ASSEMBLY (For components, refer to Figure 6.2-9) SJRT Compact Series SKYJACK, Page 145 Engine Powered...
  • Page 146 Figure 6.2-3. Scissor Stack Assembly Mounting Top Slider Assembly Main Platform Bracket Mounting Assembly Bottom Slider Assembly End Pin Assembly at Base M135901AA_M135872AA_1 SKYJACK, Page 146 SJRT Compact Series Engine Powered...
  • Page 147 (Scissor level with cable carrier weldment) 134065 CASTING, Platform mounting bracket 136551 PIN, Bottom roller 120697 ROLLER, Scissor (Ref.) TUBE, Outside scissor spacer (Refer to Figure 6.2-4) 126027 PIN, Scissor to base SJRT Compact Series SKYJACK, Page 147 Engine Powered...
  • Page 148 Figure 6.2-4. Scissor Arm Assembly Connecting Hardware Outside End Pin Assembly Inside End Pin Assembly (With Cross Member Tube) (Without Cross Member Tube) Limit Switch Pin Assembly Center Pin Assembly M135901AA_M135872AA_2 SKYJACK, Page 148 SJRT Compact Series Engine Powered...
  • Page 149 WASHER, Nylon (2” Outer DIA x 1.28” Inner DIA x 0.12”) 123431 BUSHING, Fiberglide (1-1/4” x 1-13/16”) 121703 SPACER, Bearing thrust fiberglide (1-1/4” Inner DIA) 122502 WASHER, Flat (1-1/4” Inner DIA x 2-1/4” Outer DIA) 121875 COTTER PIN (5/16” x 2.0”) SJRT Compact Series SKYJACK, Page 149 Engine Powered...
  • Page 150 CLAMP , Worm Gear (2.5”) 104000 WASHER, Lock (1/4”) 103858 BOLT, Hex Head (1/4”-20 x 1.25”, Grade 5) 103995 WASHER, Flat (1/4”) 103980 NUT, Hex (1/4”-20, Grade B) 121908 BUSHING, Snap-in (3/4”) 100967 CAM, Limit Switch SKYJACK, Page 150 SJRT Compact Series Engine Powered...
  • Page 151 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S.
  • Page 152 Figure 6.2-6. Lift Cylinder Assembly And Mounting Hardware M11303AA SKYJACK, Page 152 SJRT Compact Series Engine Powered...
  • Page 153 NUT, Hex head (5/16-18, Grade B) 130337 SHIM, Bearing block (16 GA) (If equipped) 130387 SHIM, Bearing block (18 GA) (If equipped) 130388 SHIM, Bearing block (22 GA) (If equipped) 121097 KIT, Seal repair SJRT Compact Series SKYJACK, Page 153 Engine Powered...
  • Page 154 FITTING, Straight (upper lift Cylinder) 114579 FITTING, Tee (lower lift cylinder) 102635 HOSE ASSEMBLY, Upper Lift cylinder to lower lift cylinder 134684 HOSE ASSEMBLY, Lower lift cylinder to main manifold (3/8” DIA x 84”) SKYJACK, Page 154 SJRT Compact Series Engine Powered...
  • Page 155 • TRANSDUCER, Pressure 3000 psi 130443 • BLOCK, Manifold with Plugs 130442 • • BLOCK, Manifold 108052 • • PLUG, Expander 107269 • VALVE, N.C. Holding 106557 • VALVE, Relief 114579 • FITTING, Tee SJRT Compact Series SKYJACK, Page 155 Engine Powered...
  • Page 156 Figure 6.2-9. Light & Beeper Assemblies M138156AA_1 SKYJACK, Page 156 SJRT Compact Series Engine Powered...
  • Page 157 LIGHT, Beacon 12 V with terminals (If equipped) 121476 • LIGHT, Beacon 12 V 146152 • BULB, Dual contact (12 V) 138007 ASSEMBLY, Cabtire beeper 18/3 (ANSI/CSA) 103257 156” • CABTIRE 18/3 SJRT Compact Series SKYJACK, Page 157 Engine Powered...
  • Page 158 Figure 6.3-1. Base, Axles and Wheels M135835AH M143630AA_1 SKYJACK, Page 158 SJRT Compact Series Engine Powered...
  • Page 159 (air filled with sealant, only ANSI/CSA Model 6826 equipped with weights or outriggers) 141848 • LABEL, Tire sealant 140920 PIN, Cotter 5/32 x 2.5” (Ref.) NUT, Castle (Refer to Figure 6.3-7) Part list continued on the following page. SJRT Compact Series SKYJACK, Page 159 Engine Powered...
  • Page 160 Figure 6.3-1. Base, Axles and Wheels M135835AH M143630AA_1 SKYJACK, Page 160 SJRT Compact Series Engine Powered...
  • Page 161 FITTING, Straight connector (6 SAE 37 - 6 ORB) (If equipped) 114578 FITTING, Elbow (6-6) (If equipped) 102971 BRACKET, Conduit (If equipped) 138464 BOLT, Hex head (0.375-16 x 0.625 grade 5) (If equipped) 147293 WHEEL ASSEMBLY (solid non-marking) SJRT Compact Series SKYJACK, Page 161 Engine Powered...
  • Page 162 Figure 6.3-2. Propane Tray Assembly M137985AC SKYJACK, Page 162 SJRT Compact Series Engine Powered...
  • Page 163 • WASHER, Flat (1/4”) 104000 • WASHER, Lock (1/4”) 103980 • NUT, Hex head (1/4”-20, Grade 5) 145976 • TANK, Propane 103020 • STRAP , Propane tank (2 Sets) 137256 • WELDMENT, Propane bottle mount, SJRT Compact Series SKYJACK, Page 163 Engine Powered...
  • Page 164 Figure 6.3-3. Steer Cylinder Assembly with Hardware M137491AA SKYJACK, Page 164 SJRT Compact Series Engine Powered...
  • Page 165 PIN, Tie rod/steer cylinder 137811 BUSHING, Housing (1” x Ø 3/4”) 103892 BOLT, Hex head (1/4”-20 x 5/8”, Grade 5) 104000 WASHER, Lock (1/4”) 103995 WASHER, Flat (1/4”) 113443 KIT, Seal Repair SJRT Compact Series SKYJACK, Page 165 Engine Powered...
  • Page 166 NUT, Hex head jam (1-14, Grade 5) 135894 WELDMENT, Tie rod 137811 BUSHING, Housing (1” Ø x 0.75”) 136519 PIN,Tie rod/steer cylinder 103995 WASHER, Flat (1/4”) 104000 WASHER, Lock (1/4”) 103892 BOLT, Hex-head (1/4”-20 x 0.625”, Grade 5) SKYJACK, Page 166 SJRT Compact Series Engine Powered...
  • Page 167 • VALVE, Pilot Check 102659 • FITTING, Connector (8 SAE - 8 JIC) 126128 • FITTING, Connector (4 SAE - 4 JIC) 125883 • FITTING, Hydraulic 90° (04MJ04MB) 139683 • VALVE, Relief SJRT Compact Series SKYJACK, Page 167 Engine Powered...
  • Page 168 TO MAIN MANIFOLD - M-B PORT LEFT VIEW TO MAIN MANIFOLD - M-A PORT REAR VIEW BOTTOM FITTING BOTTOM FITTING TOP FITTING TOP FITTING REAR RIGHT REAR LEFT HOSE ROUTING DETAIL M138061AC SKYJACK, Page 168 SJRT Compact Series Engine Powered...
  • Page 169 140906 HOSE, Hydraulic line (1/2” DIA x 65”) 110473 HOSE, Hydraulic line (1/2” DIA x 60”) 140903 HOSE, Hydraulic line (1/4” DIA x 50”) 137826 HOSE, Hydraulic line (1/4” DIA x 50”) SJRT Compact Series SKYJACK, Page 169 Engine Powered...
  • Page 170 Figure 6.3-7. Front Wheel Motor M138039AC SKYJACK, Page 170 SJRT Compact Series Engine Powered...
  • Page 171 Figure 6.3-7. Front Wheel Motor Index Skyjack Qty. Description Part No. 141656 MOTOR, Front wheel 139342 • NUT, Castle 139508 • KEY, Shaft 139520 • KIT, Seal repair 132256 FITTING, 90° (8 JIC-10 SAE NWO) SJRT Compact Series SKYJACK, Page 171 Engine Powered...
  • Page 172 Figure 6.3-8. Rear Wheel Motor M138043AA SKYJACK, Page 172 SJRT Compact Series Engine Powered...
  • Page 173 • NUT, Castle 139508 • KEY, Shaft 139542 • KIT, Seal repair 126128 FITTING, Connector (4 SAE - 4 JIC) 105446 FITTING, Connector (12 SAE - 8 JIC) 125883 FITTING, Hydraulic 90° (04MJ04MB) SJRT Compact Series SKYJACK, Page 173 Engine Powered...
  • Page 174 Figure 6.3-9. Main Manifold Plumbing TO TOP OF HYDRAULIC TANK REAR VIEW RIGHT VIEW LEFT VIEW TO LIFT CYL. 10 11 M138062AD SKYJACK, Page 174 SJRT Compact Series Engine Powered...
  • Page 175 (Machines with S/N 370019 & above) (Ref.) CYLINDER, Cushion (Machines with S/N 370019 & above) (For components, refer to Figure 6.3-1) 143616 HOSE, Hydraulic line (3/8” DIA x 72”) (Machines with S/N 370019 & above) SJRT Compact Series SKYJACK, Page 175 Engine Powered...
  • Page 176 Figure 6.3-10. Hydraulic Cabinet Assembly M135900AB M138041AB SKYJACK, Page 176 SJRT Compact Series Engine Powered...
  • Page 177 • FITTING, Adjustable o-ring (37° flared elbow) (Ref.) TANK ASSEMBLY, Fuel (For components, refer to Figure 6.3-12) (Ref.) TANK ASSEMBLY, Oil (For components, refer to Figure 6.3-11) (Ref.) DOOR, Hydraulic cabinet (For components, refer to Figure 6.3-14) SJRT Compact Series SKYJACK, Page 177 Engine Powered...
  • Page 178 132128 • SCREEN 136369 • CAP , Filler non-vented assembly 139468 • FITTING, Tee hydraulic 137540 • VENT, Breather 103962 • BOLT, Machine head (#10-32 x 1/2”) 136262 • LID, Oil tank SKYJACK, Page 178 SJRT Compact Series Engine Powered...
  • Page 179 • TUBE, Suction 136369 • CAP , Filler non-vented assembly 137540 • VENT, Breather 102932 • PLUG, Pressure 125959 WASHER, Flat hardened (3/8”) 104606 NUT, Hex lock nylon insert (3/8”-16, Grade 5) SJRT Compact Series SKYJACK, Page 179 Engine Powered...
  • Page 180 Figure 6.3-13. Main Manifold Front-Right-Top M137189AM_1 SKYJACK, Page 180 SJRT Compact Series Engine Powered...
  • Page 181 (Model 6832) 102659 • FITTING, Connector (8 SAE - 8 JIC) 103923 • BOLT, Socket head(#10-24 x 3-1/2”, Grade 5) 103655 • VALVE, Lowering (N.C.) Part list continued on the following page. SJRT Compact Series SKYJACK, Page 181 Engine Powered...
  • Page 182 Figure 6.3-13. Main Manifold (Continued) Back-Left-Bottom M137189AM_2 SKYJACK, Page 182 SJRT Compact Series Engine Powered...
  • Page 183 (AWP with S/N 370019 & above) 110554 • FITTING, Tee (08JICM - 08 JICM - 08 ORBM) (AWP with S/N 370019 & above) 103070 • FITTING, Connector (8 SAE - 6 JIC) (Outrigger option) SJRT Compact Series SKYJACK, Page 183 Engine Powered...
  • Page 184 • HINGE, Cabinet door 103984 • NUT, Hex head (5/16”-18, Grade 5) 103404 • WASHER, Lock (5/16”) 138026 • STUD, Ball (13mm) 137183 • GAS SPRING (10” stroke) 137005 • LATCH, Sliding with trimplate SKYJACK, Page 184 SJRT Compact Series Engine Powered...
  • Page 185 Figure 6.3-15. Engine Cabinet Assembly M135899AF_1 SKYJACK, Page 186 SJRT Compact Series Engine Powered...
  • Page 186 • BOLT, Hex head (1/4-20 x 1/2, Grade 5) 104000 • WASHER, Lock (1/4”) 103980 • NUT, Hex head (1/4”-20, Grade 5) (Ref.) ASSEMBLY, Engine door (For components, refer to Figure 6.3-20) SJRT Compact Series SKYJACK, Page 187 Engine Powered...
  • Page 187 Figure 6.3-16. Electrical Panel Assembly M137498AC M139261AA SKYJACK, Page 188 SJRT Compact Series Engine Powered...
  • Page 188 • HOUR METER 137919 • BREAKER, 25 Amp circuit 102692 • SWITCH, Push-button 102853 • SWITCH, Toggle 114710 • RING KEY, SKYJACK 133762 • SWITCH KEY, 3 Way 138138 • • BOOT, Key switch, 138137 • • KEY, #455, 138136 •...
  • Page 189 Figure 6.3-17. Engine Installation (Kubota DF972) M137197AB SKYJACK, Page 190 SJRT Compact Series Engine Powered...
  • Page 190 WASHER, Flat (1/4” SAE) (Ref.) ASSEMBLY, Tray engine (For components, refer to Figure 6.3-19) 103885 BOLT, Hex head (5/16”-18 x 1.75”, Grade 5) 103996 WASHER, Flat (5/16”) 103404 WASHER Lock (5/16”, Nom. 0.07) SJRT Compact Series SKYJACK, Page 191 Engine Powered...
  • Page 191 Figure 6.3-18. Engine Installation (Kubota D902) 13 14 15 M137879AF SKYJACK, Page 192 SJRT Compact Series Engine Powered...
  • Page 192 BOLT, Hex head (1/4”-20 x 0.5”, Grade 5) 104000 WASHER, Lock (1/4”) 137885 ASSEMBLY, Fuel filter 137904 • REPLACEMENT, Filter element 116218 BOLT, Hex head (M8-1.25 x 65mm, Grade 8.8, ZP) 137886 WASHER, Lock (M8) 133232 WASHER, Flat (M8) SJRT Compact Series SKYJACK, Page 193 Engine Powered...
  • Page 193 • BOLT, Hex head (1/4”- 20 x 1.75”, Grade 5) 103887 • BOLT, Hex head (5/16”-18 x 3/4”, Grade 5) 103404 • WASHER, Lock (5/16”) 136077 • BRACKET 136976 • PAD, Rubber 125262 • BUSHING, Fiberglide (1-1/4” DIA x 1-1/2”) SKYJACK, Page 194 SJRT Compact Series Engine Powered...
  • Page 194 • NUT, Hex nylon lock (5/16”-18, Grade 5) 137183 • GAS SPRING, (10” stroke) 136996 • HINGE, Cabinet door 103995 • WASHER, Flat (1/4”) 115649 • NUT, Hex nylon lock (1/4”-20, Grade 5) 137005 • LATCH, Sliding with trimplate SJRT Compact Series SKYJACK, Page 195 Engine Powered...
  • Page 195 Figure 6.3-21. Engine and Main Manifold Harness Diagrams D02-15 M137528AA_M137884AD_M139827AA_M139647AA SKYJACK, Page 196 SJRT Compact Series Engine Powered...
  • Page 196 136179 • ASSEMBLY, Coupler alternator 137527 WIRING DIAGRAM, Engine - diesel fuel system (Kubota engine) 137869 • COUPLER ASSEMBLY, Glow lamp timer 136179 • ASSEMBLY, Coupler alternator 139647 HARNESS, Cylinder - Manifold SJRT Compact Series SKYJACK, Page 197 Engine Powered...
  • Page 197 Figure 6.3-22. Electrical Panel Harness Diagram BACK VIEW DEUTSCH DEUTSCH BACK VIEW BACK VIEW OUTRIGGER LIMIT SWITCHES M138020AE_2_M138067AD SKYJACK, Page 198 SJRT Compact Series Engine Powered...
  • Page 198 121050 • FERULE, 16GA (Black) (Ref.) ASSEMBLY, Cabtire beeper 18/3 (For components, refer to Figure 6.2-9) 137952 HARNESS, Horn (Ref.) HARNESS, Main manifold (Refer to Figure 6.3-21) 138074 LIMIT SWITCH, High speed SJRT Compact Series SKYJACK, Page 199 Engine Powered...
  • Page 199 Figure 6.3-23. Load Sensing Components Hydraulic/Electric Side Cabinet M139301AA M138158AB M139273AA SKYJACK, Page 200 SJRT Compact Series Engine Powered...
  • Page 200 KIT, Hand held calibration/diagnostic tool 130441 • TOOL, Hand held calibration/diagnostic 130457 • CABLE, Computer cable 24 gauge 130448 • PLUG, Male 4 pole 130451 • PLUG, Male 4 pole (Enclosed version) SJRT Compact Series SKYJACK, Page 201 Engine Powered...
  • Page 201 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S.
  • Page 202 Figure 6.4-1. Engine Assembly (Kubota Engine DF972) M137194AB M137884_1AC SKYJACK, Page 202 SJRT Compact Series Engine Powered...
  • Page 203 BOLT, Hex head (M6 - 1 x 30mm) 136441 BELL HOUSING ASSEMBLY, Kubota DF972 136440 • HUB, Coupling 136437 • BELL HOUSING 136439 • FLANGE 136438 • KIT, Hardware Part list continued on the following page. SJRT Compact Series SKYJACK, Page 203 Engine Powered...
  • Page 204 Figure 6.4-1. Engine Assembly (Kubota Engine DF972) (Continued) M137194AB M137884_1AC SKYJACK, Page 204 SJRT Compact Series Engine Powered...
  • Page 205 136032 BRACKET, Engine mount FL/RR 136264 MOUNT, Lower solenoid 113582 LIMITER, Solenoid 114709 NUT, FHN (1/4” - 28) 114684 PIN, Roll (1/8” DIA x 7/16”) Part list continued on the following page. SJRT Compact Series SKYJACK, Page 205 Engine Powered...
  • Page 206 Figure 6.4-1. Engine Assembly (Kubota Engine DF972) (Continued) M137194AB M137884_1AE SKYJACK, Page 206 SJRT Compact Series Engine Powered...
  • Page 207 BOLT, Hex head (M6-1 x 16mm, Grade 5) (Ref.) ASSEMBLY, Fuel line (For components, refer to Figure 6.4-6 and Figure 6.4-7) 116467 CABLE, Choke 137525 SCREW, Pan head (M4 x 6, DIN 85, ZP) 139252 CABLE, Welding #6GA SJRT Compact Series SKYJACK, Page 207 Engine Powered...
  • Page 208 • BOLT, Hex head (M8-1.5 x 75mm, Grade 8.8, ZP) 116218 • WASHER, Lock (M8) 136153 • BRACKET, Air cleaner 136155 • SLEEVE, (8.38mm Inner DIA x 10.65mm Outer DIA x 40mm) SKYJACK, Page 208 SJRT Compact Series Engine Powered...
  • Page 209 NUT, Hex Head (M8-1.25) 136951 TUBE, Exhaust (Engine Kubota 972DF) 137642 TUBE, Exhaust (Engine Kubota 902DF) 136969 CLAMP , Exhaust (1-1/4”) 136084 GASKET, Muffler (Engine Kubota 972DF) 137844 GASKET, Exhaust (Engine Kubota 902DF) SJRT Compact Series SKYJACK, Page 209 Engine Powered...
  • Page 210 Figure 6.4-4. Radiator Kit - Kubota DF972 / D902 M137891AA_1 SKYJACK, Page 210 SJRT Compact Series Engine Powered...
  • Page 211 • BOLT, Hex head (M6 - 1 x 16mm, Grade 5) 136188 • COVER, Fan 133219 • WASHER, Flat (M6) 136190 • STOPPER, Radiator 139777 • SPACER, (6mm length x 6.2mm ID) SJRT Compact Series SKYJACK, Page 211 Engine Powered...
  • Page 212 PUMP , Dual hydraulic (0.671/ 0.366) 114325 FITTING, Suction pump 103472 WASHER, Flat (3/8”) 103999 WASHER, Lock (3/8”) 101297 BOLT, Hex head (3/8”-16 x 1.25”, Grade 5) 120054 FITTING, (SAE O-ring 37°, 45° 10-8) SKYJACK, Page 212 SJRT Compact Series Engine Powered...
  • Page 213 Figure 6.4-6. Propane Fuel System - Kubota Dual Fuel Engine DF972 14 15 16 17 11 12   M137194AA M137196AB SKYJACK, Page 214 SJRT Compact Series Engine Powered...
  • Page 214 WASHER, Lock (1/4”) 102984 109” LINE, Fuel (5/16”) 136119 PUMP , Electric fuel 103321 CLAMP , Gear (#4) 136122 VAPORIZER, LPG 102660 24” HOSE, Fuel Line (1/8”) (Ref.) LABELS (Refer to Figure 6.5) SJRT Compact Series SKYJACK, Page 215 Engine Powered...
  • Page 215 Figure 6.4-7. Propane Fuel System - Dual Tank (Kubota Engine DF972)    M137194AA M137635AB SKYJACK, Page 216 SJRT Compact Series Engine Powered...
  • Page 216 HOSE, Propane (70”) 123062 TEE, Valve shuttle 136119 PUMP , Electric fuel 103321 CLAMP , Gear (#4) 136122 VAPORIZER, LPG 102660 24” HOSE, Fuel Line (1/8”) (Ref.) LABELS (Refer to Figure 6.6-5) SJRT Compact Series SKYJACK, Page 217 Engine Powered...
  • Page 217 Figure 6.4-8. Engine Assembly (Kubota Engine D902) M137891AM_1_ M137884_1AC SKYJACK, Page 218 SJRT Compact Series Engine Powered...
  • Page 218 • FLANGE 136438 • KIT, Hardware (Ref.) ASSEMBLY, Air cleaner (For components, refer to Figure 6.4-9) (Ref.) ASSEMBLY, Hydraulic Pump (For components, refer to Figure 6.4-5) Part list continued on the following page. SJRT Compact Series SKYJACK, Page 219 Engine Powered...
  • Page 219 Figure 6.4-8. Engine Assembly (Kubota Engine D902) (Continued) M137891AM_1_ M137884_1AC SKYJACK, Page 220 SJRT Compact Series Engine Powered...
  • Page 220 46” LINE, Fuel (5/16”) 139321 SOLENOID, Fuel shutdown 139252 CABLE, Welding #6GA 933832 WASHER, Flat - M8 x 16 O.D. 216001 BOLT, Hex Head - M10 x 1.25 x 30MM Gr. 8.8 SJRT Compact Series SKYJACK, Page 221 Engine Powered...
  • Page 221 • • WASHER, Flat (M8 - ZN) 121059 • • NUT, Hex (M8-1.25) 137895 • BOLT, Hex head (M8-1.25 x 35mm, Grade 8.8, ZP) 116218 • WASHER, Lock (M8) 137120 • BRACKET, Air cleaner SKYJACK, Page 222 SJRT Compact Series Engine Powered...
  • Page 222 FILTER, Pre-fuel (Ref.) ASSEMBLY, Fuel filter (For components, refer to Figure 6.3-18 ) 103164 FITTING, Brass 103176 FITTING, (1/8” BAR-1/4” NPT, #125-2B) 102660 130” LINE, Fuel (1/8”) (Ref.) LABELS (Refer to Figure 6.6-5) SJRT Compact Series SKYJACK, Page 223 Engine Powered...
  • Page 223 Figure 6.5-1. Outrigger Control Box Assembly M129290_1AA 133227AA 133228AA SKYJACK, Page 224 SJRT Compact Series Engine Powered...
  • Page 224 660” • CABTIRE, 18/3 (Ref.) CABLE ASSEMBLY, Outrigger control A, C (For components, refer to Figure 6.5-2) 133227 LABEL, Outrigger and hydraulic generator 133228 LABEL, Auto level outrigger Part of Label Kit SJRT Compact Series SKYJACK, Page 225 Engine Powered...
  • Page 225 Figure 6.5-2. Outrigger Electrical Connections 9e 9f 9e 9f 8d 8e 7e 7i M146115AA SKYJACK, Page 226 SJRT Compact Series Engine Powered...
  • Page 226 • CABLE, Control (16/15) 116990 • PIN, Female wire 116994 • HOUSING, Male plug (15-pole) 116993 • HOUSING, Male plug (9-pole) 130449 • HOUSING, Male plug (12-pole) Part list continued on the following page. SJRT Compact Series SKYJACK, Page 227 Engine Powered...
  • Page 227 Figure 6.5-2. Outrigger Electrical Connections (Continued) 9e 9f 9e 9f 8d 8e 7e 7i M146115AA SKYJACK, Page 228 SJRT Compact Series Engine Powered...
  • Page 228 • SPLICE, Parallel 103370 4” • HEATSHRINK, (3/8” DIA) 102921 • DIODE, 6 Amp 132804 MODULE, Outrigger Auto-Levelling Controller 105621 BOLT, Machine (#10-32 x 1”) 104694 WASHER, Flat (#10) 104003 NUT, Hex (#10-32) SJRT Compact Series SKYJACK, Page 229 Engine Powered...
  • Page 229 Figure 6.5-3. Front And Rear Outrigger Assembly M137255AC SKYJACK, Page 230 SJRT Compact Series Engine Powered...
  • Page 230 COVER, Limit switch 139672 NUT, Hex head (3/4”- 10 Grade 5) 702194 WASHER, Flat (3/4”) 139671 BOLT, Hex head (3/4”- 10 x 2.75”, Grade 8) Note: Quantities are as per complete machine assembly SJRT Compact Series SKYJACK, Page 231 Engine Powered...
  • Page 231 Figure 6.5-4. Outrigger Assembly M138054AH SKYJACK, Page 232 SJRT Compact Series Engine Powered...
  • Page 232 103091 58" • PROTECTOR, Wire (5/8" diameter) 113584 4" • HEATSHRINK, 1/2" (Black) 117580 • CONNECTOR, Receptacle wedge (4 pin) 117590 • CONNECTOR, Pin contact (16-18) 117578 • CONNECTOR, Receptacle (4 pin) SJRT Compact Series SKYJACK, Page 233 Engine Powered...
  • Page 233 • GLAND, Front head 126999 • OUTRIGGER CYLINDER ROD ASSEMBLY 102027 • FITTING, Grease (1/8P) 132565 • CAP , Rubber grease 132690 • SPACER, Cylinder tube 126279 • RING, Retaining (2.5”) 104355 KIT, Seal repair SKYJACK, Page 234 SJRT Compact Series Engine Powered...
  • Page 234 WASHER, Flat (#10) 104185 WASHER, Lock (#10) 103987 NUT, Hex head (#10-24) 137534 TUBE ASSEMBLY, Hydraulic outrigger (front right outer) 137532 TUBE ASSEMBLY, Hydraulic outrigger (front right inner) 107275 HOSE ASSEMBLY, Hydraulic line SJRT Compact Series SKYJACK, Page 235 Engine Powered...
  • Page 235 Figure 6.5-7. Outrigger Manifold Assembly M138075AB SKYJACK, Page 236 SJRT Compact Series Engine Powered...
  • Page 236 • BOLT, Socket Head Cap Screw #10-24 x 2” 128318 • ASSEMBLY, Directional Spool Valve 12V “Hytos” 128321 • • COIL, 12 Volt Spool Valve 104437 • PLUG 113801 • PLUG, Cavity SJRT Compact Series SKYJACK, Page 237 Engine Powered...
  • Page 237 Figure 6.5-8. 800W Inverter Option M138091AC SKYJACK, Page 238 SJRT Compact Series Engine Powered...
  • Page 238 BOLT, Hex head cap screw (1/4”-20 x 3/4”) 100400 WASHER, Lock (1/4”) 103995 WASHER, Flat (1/4”) (Ref.) WELDMENT, Base (For components, refer to Figure 6.3-1) 137269 INVERTER, 12VDC, 110VAC @ 60HZ (ANSI/CSA) 137403 INVERTER, 12VDC, 110/220VAC @ 50HZ (CE) SJRT Compact Series SKYJACK, Page 239 Engine Powered...
  • Page 239 Figure 6.5-9. 110/220 Clamp Assembly Option 1 11 9 10 9 10 1 11 9 10 12 11 9 10 1 11 9 10 9 10 M139570AC SKYJACK, Page 240 SJRT Compact Series Engine Powered...
  • Page 240 SCREW, Round head machine (#10 - 32 x 1/2”) 104694 WASHER, Flat (#10) 104185 WASHER, Lock (#10) 104003 NUT, Hex head (#10-32) 122501 SCREW, Machine hex washer head (3/8”-16 x 5/8”) 123764 CLAMP , Single G6 124763 LABEL, Ontario hydro SJRT Compact Series SKYJACK, Page 241 Engine Powered...
  • Page 241 Figure 6.5-10. Hydraulic Generator Option 19 13 15 20 M142407AA M146065AA SKYJACK, Page 242 SJRT Compact Series Engine Powered...
  • Page 242 NUT, Hex nylon lock (1/4”-20 Grade 5) (if equipped) 109699 PLATE, Weatherproof cover (if equipped) 136328 BOX, Outlet with fitting (if equipped) 109892 TERMINAL, Fork (16-14GA) (if equipped) 109698 RECEPTACLE, GFI (125V) (if equipped) SJRT Compact Series SKYJACK, Page 243 Engine Powered...
  • Page 243 Figure 6.5-11. Hydraulic Hose Connection - Hydraulic Generator Option M146081AA SKYJACK, Page 244 SJRT Compact Series Engine Powered...
  • Page 244 FITTING, Straight connector (6 SAE - 8 JIC) 146109 VALVE ASSEMBLY, 12V 146082 • VALVE BODY 103613 • COIL, 12V 103655 • VALVE, Brake feed (N.C.) 146110 WIRE PROTECTOR, (3/4”ID x 9.5” ) SJRT Compact Series SKYJACK, Page 245 Engine Powered...
  • Page 245 104694 WASHER, Flat (#10 S.A.E) 104185 WASHER, Lock (#10 NOM) 104003 NUT, Machine (#10-32 grade B) (Ref.) DOOR, Instrumentation panel (Refer to Figure 6.3-15) 146083 LABEL, Relay names outrigger & hydraulic generator SKYJACK, Page 246 SJRT Compact Series Engine Powered...
  • Page 246 Figure 6.5-13. Scissor Guard Option With Diesel Fuel M135917AA SKYJACK, Page 248 SJRT Compact Series Engine Powered...
  • Page 247 • BOLT, Hex head (1.5-13 x 4.500) 702507 • NUT, Hex lock (0.500-13) 300437 • BOLT, Hex head (0.375-16 x 0.875) 103472 • WASHER, Flat (0.375) 103999 • WASHER, Lock (0.375) 139404 • WELDMENT, Scissor guard (left front) SJRT Compact Series SKYJACK, Page 249 Engine Powered...
  • Page 248 Figure 6.5-14. Scissor Guard With Dual Fuel A - Single Propane B - Dual Propane M135918AA M135919AA SKYJACK, Page 250 SJRT Compact Series Engine Powered...
  • Page 249 • NUT, Hex lock (0.500-13) 111420 • BOLT, Hex head (0.500-13 x 4.500) 139403 • WELDMENT, Scissor guard (right front) 139404 • WELDMENT, Scissor guard (left front) 139405 • WELDMENT, Scissor guard (left front) SJRT Compact Series SKYJACK, Page 251 Engine Powered...
  • Page 250 • WORK LIGHT, Dual 250 Watt halogen 138050 • BRACKET, Work light 103861 • BOLT, Hex head (0.25-20 x 2 grade 5) 104000 • WASHER, Lock (0.25) 103995 • WASHER, Flat (0.25) SKYJACK, Page 252 SJRT Compact Series Engine Powered...
  • Page 251 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S.
  • Page 252 Figure 6.5-16. Cabinet Locking Option M63821AA Index Skyjack Qty. Description Part No. 223151 CABINET LOCKING SERVICE KIT 223061 • BRACKET, Cabinet locking - Cabinet 223062 • BRACKET, Cabinet locking - Door 157759 • RIVET, Pop (0.1875” x 0.565”) 103991 • WASHER, Flat (#8) 223161 •...
  • Page 253 Figure 6.6-1. Label Kit Label Kits The following label kit is for models SJ 6826 and 6832. It contains labels that are com- mon to both machines including outrigger option. It excludes: • serial numbers • stripes • tapes • platform capacities •...
  • Page 254 Figure 6.6-2. Labels - Chassis (Left and Back)           M138089AB_M137400AD SKYJACK, Page 256 SJRT Compact Series Engine Powered...
  • Page 255 Figure 6.6-2. Labels - Chassis (Left and Back) Index Skyjack Qty. Description Part No. 129758 LABEL, Skyjack logo, small blue 129838 LABEL, Keep 138086 LABEL, “SJ6832RT” (Model 6832) 138087 LABEL, “SJ6826RT” (Model 6826) 129839 LABEL, Clear 103125 STRIPE, White/blue 129759...
  • Page 256 (Order Part # 128742 for Machines with S/N 37000634 and Below) 123628 LABEL, Manual box 126056 LABEL, Falling hazard 106406 LABEL, Maintenance support 127711 LABEL, Maintenance support 109985 LABEL, Annual inspection Part of Label Kit SKYJACK, Page 258 SJRT Compact Series Engine Powered...
  • Page 257 Figure 6.6-4. Labels - Chassis (Top) M138089AB_5 Index Skyjack Qty. Description Part No. 102896 LABEL, Forklift boot 124767 LABEL, Tie down/lift lugs Part of Label Kit SJRT Compact Series SKYJACK, Page 259 Engine Powered...
  • Page 258 Figure 6.6-5. Labels - Misc FUEL SWITCH SEQUENCE FUEL SWITCH SEQUENCE   PROPANE PROPANE M138089AB_M138145AB_1 SKYJACK, Page 260 SJRT Compact Series Engine Powered...
  • Page 259 (Diesel fuel engines ANSI/CSA) 103023 LABEL, Use liquid propane only 106703 LABEL, Orifice decal 127343 LABEL, Control box 119915 LABEL, Fuse (Inverter option) 128827 LABEL, Warning fuse 120390 LABEL, “Propane” Part of Label Kit SJRT Compact Series SKYJACK, Page 261 Engine Powered...
  • Page 260 Figure 6.6-6. Labels - Misc OUTLET BOX ASSEMBLY OUTRIGGERS M135913AA_2 M133949AB SKYJACK, Page 262 SJRT Compact Series Engine Powered...
  • Page 261 Figure 6.6-6. Labels - Misc Index Skyjack Qty. Description Part No. 110333 LABEL, Connect platform AC supply here 119866 LABEL, Danger, hand/foot pinch 106705 LABEL, Do not alter Part of Label Kit SJRT Compact Series SKYJACK, Page 263 Engine Powered...
  • Page 262 Table 1.1. SJRT Scissor Fluids AXLE OIL *Qty. *Qty. Skyjack Axle Type Recommended Equivalent Oil Oil Type (Liters) (Gallons) Part No. Cushman Front 0.634 Gear Oil, 80W-90 GL5 134612 Dana Front / Rear Chevron Gear Lubricant Delo ESI 80W-90, Caltex Gear Lubricant ESI 80W-90,...
  • Page 263 Table 1.1. SJRT Scissor Fluids Table continued from the previous page. ENGINE OIL *Qty. *Qty. Skyjack Recommended Equivalent Oil Engine Type Oil Type, Viscosity (Liters) (Gallons) Part No. (Viscosity - API Service Designation) Kubota D902 1.03 Kubota D1105 1.35 10W30 - API Service Designation CG-4, 105287 CF-4, CF, CD, SH.
  • Page 264 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S.

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