Page 1 Rough Terrain Series Maintenance and Parts Manual Models 6826RT & 6832RT kyjack Head Office Campbell Rd. Guelph, Ontario N1H 1B9 Phone: 19-837-0888 Toll Free: 1-800-26 -2738 Fax: 19-837-8104 Email: skyjack@skyjack.com www.skyjack.com Part No. 129946A Printed in Canada March 2011...
Page 2 Alameda Júpiter, 710 oll Free Fax: 1-888-782-4825 Loteamento American Park Empresarial E-mail: parts@skyjack.com Indaiatuba, SP, Brasil 13347-653 el: +55 19 3936 0132 Skyjack Australia ty Ltd. 4 Coates Place Wetherill Park New South Wales 2164 Australia el: +61 (0) 28786 3200...
Page 3 able of Contents ection - Paragraph Page No. ection 1 - About Your Aerial Platform erial Platform Definition ........................1 Purpose of Equipment ........................1 Use of Equipment ..........................1 Manuals .............................. 1 Operator ............................. 1 Service Policy and Warranty ......................1 Scope of this Manual .........................
Page 4 The Safety lert Symbol identifies important safety messages on machines, safety signs Th s afety Alert ymbol means attent on! in manuals or elsewhere. When you see this symbol, be alert to the possibility of personal Become alert! Your safety s nvolved. injury or death.
Page 5 Policy and Warranty SKYJACK warrants each new SJRT Ser es aer al platform to be free of defect ve parts and workmansh p for the f rst 12 months. Any defect ve part w ll be replaced or repa red by your local SKYJACK dealer at no charge for parts or labor.
Page 6 ection 1 - About Your Aerial Platform cope of this Manual This manual appl es to the ANSI/SIA, CSA and CE vers ons of the M d S ze and Full S ze Rough Terra n aer al platform models l sted on Table 2.1.
Page 7 Common sense d ctates the use of protect ve cloth ng when work ng on or near mach nery. Use appropr ate safety dev ces to protect your eyes, ears, hands, feet and body. Any mod f cat ons from the or g nal des gn are str ctly forb dden w thout wr tten perm ss on from SKYJACK. Electrocution Hazard Th s aer al platform s not electr cally nsulated.
Page 8 ection 1 - About Your Aerial Platform afety Precautions Know and understand the safety precaut ons before go ng on to next sect on. WARNING Failure to heed the following safety • DO NOT ncrease the lateral precautions could result in tip over, surface area of the platform.
Page 9 ection 1 - About Your Aerial Platform afety Precautions (Continued) Know and understand the safety precaut ons before go ng on to next sect on. • DO NOT operate on surfaces not capable of • DO NOT ra se the platform hold ng the we ght of the aer al platform nclud ng wh le the aer al platform s on a the rated load, e.g.
Page 10 • has been tagged or blocked out for non-use or ter als that exceed the conf nes of the guardra ls repa r. unless approved by Skyjack. Failure to avoid these hazards could WARNING result in death or serious injury.
Page 11 ection 2 List of Tables able of Contents able 2-1a Specifications and Features - ANSI/CSA ....................2 able 2-1b Specifications and Features - CE ......................3 able 2-1c Specifications and Features - AS ......................4 able 2-2 Owner’s Annual Inspection Record ......................5 able 2-3a Maximum Platform Capacities (Evenly Distributed) - ANSI/CSA ............6 able 2-3b Maximum Platform Capacities (Evenly Distributed) - CE ...............6 able 2-3c Maximum Platform Capacities (Evenly Distributed) - AS ................7 able 2-4a Floor Loading Pressure - ANSI/CSA .......................8...
Page 12 Section 2 - List of ables able 2.1a Specifications and Features - ANSI/CSA Compact RT’s odel 6826 6832 o Outriggers 400 lb. 2903 kg 0 lb. 3475 kg With Outriggers 7500 lb. 3402 kg 80 0 lb. 3 5 kg Width 8”...
Page 13 Section 2 - List of ables able 2.1b Specifications and Features - CE Compact RT’s odel 6826 6832 o Outriggers 9 5 kg 6475 lb. 3500 kg 77 5 lb. With Outriggers 3330 kg 7375 lb. 3680 kg 81 5 lb. Width 1.73 m 68 in.
Page 14 Section 2 - List of ables able 2.1c Specifications and Features - AS Compact RT’s Model o Outriggers 900 kg 3475 kg With Outriggers 3305 kg 3655 kg Width 1.73 m 1.73 m o Outriggers .71 m .71 m With Outriggers 3.34 m 3.34 m Platform Size...
Page 15 Section 2 - List of ables able 2.2 Owner’s Annual Inspection Record Model Number: ____________________________ Serial Number: ____________________________ Recording Date Recording Year # wner’s Name Inspected By 0141AB As described earlier in this section, this decal is located on the scissor assembly. It must be completed after an annual inspection has been completed.
Page 16 Section 2 - List of ables able 2.3a Maximum Platform Capacities (Evenly Distributed) - ANSI/CSA Total Machine Weight Extension MODEL umber of umber of Capacity Capacity Occupants Occupants ne Extension 1250 lb. 567 kg 300 lb. 136 kg Platform ne Extension 1000 lb.
Page 17 Section 2 - List of ables able 2.3d Maximum Platform Capacities (Evenly Distributed) - AS Total Extension MODEL Number of Number of apacity apacity Occupants Occupants ne Extension 567 kg 136 kg Platform ne Extension 454 kg 136 kg Platform 60441AC-AS NOTE: ccupants and materials are not to exceed rated load.
Page 18 Section 2 - List of ables able 2.4a Floor Loading Pressure - ANSI/CSA Tota Aeria P atform Load Tota Aeria P atform Weight MODEL Whee LCP** OUP** kg/m 6400 2903 2560 1161 157.4 1085 1007 6826 8730 3960 3492 1584 175.41 1209 1373...
Page 19 Section 2 - List of ables Floor Loading Pressure Locally Concentrated Pressure (LCP): Overall Uniform Pressure (OUP): Foot Print Area = Length x Width Base Area = Length x Width = πr Weight of Aerial Platform + Capacity Weight of Aerial Platform + Capacity LCP = OUP = Foot Print Area x 4 ( ires)
Page 20 Section 2 - List of ables able 2.4b Floor Loading Pressure - CE Total Aerial Platform Load Total Aerial Platform Weight MODEL Wheel LCP** OUP** 2903 6400 1161 2560 1085 157.4 1007 6826 3960 8730 1584 3492 1209 175.41 1373 3475 7661 1390...
Page 21 Section 2 - List of ables Floor Loading Pressure Locally Concentrated Pressure (LCP): Overall Uniform Pressure (OUP): Foot Print Area = Length x Width Base Area = Length x Width = πr Weight of Aerial Platform + Capacity Weight of Aerial Platform + Capacity LCP = OUP = Foot Print Area x 4 ( ires)
Page 22 Section 2 - List of ables able 2.4c Floor Loading Pressure - AS Total Aerial Platform Load Total Aerial Platform eight MODEL heel LCP** OUP** kg/m 2903 1161 1085 1007 6826 3960 1584 1209 1373 3475 1390 1142 1205 6832 4189 1635 1250...
Page 23 Section 2 - List of ables Floor Loading Pressure Locally Concentrated Pressure (LCP): Overall Uniform Pressure (OUP): Foot Print Area = Length x Width Base Area = Length x Width = πr Weight of Aerial Platform + Capacity Weight of Aerial Platform + Capacity LCP = OUP = Foot Print Area x 4 ( ires)
Page 24 Section 2 - List of ables able 2.5 Rough errain Scissor Fluids XLE OIL *Qty. *Qty. Skyjack xle Type Recommended Equivalent Oil Oil Type (Liters) (Gallons) Part No. ushman Front 0.634 Gear Oil, 80W-90 GL5 134612 Dana Front / Rear...
Page 25 Section 2 - List of ables able 2.5 Rough errain Scissor Fluids NGIN OIL *Qty. *Qty. Skyjack Recommended quivalent Oil ngine Type Oil Type, Viscosity (Viscosity - API Service Designation) (Liters) (Gallons) Part No. ubota D902 1.03 ubota D1105 1.35...
Page 26 Section 2 - List of ables General Maintenance Before attempting any repair work, disconnect battery by turning emergency main power disconnect switch to off position. Preventive maintenance is the easiest and least expensive type of maintenance. able 2.6a Maintenance and Inspection Schedule - ANSI/CSA 3 months or 3 months or requency...
Page 27 Section 2 - List of ables General Maintenance Before attempting any repair work, disconnect battery by turning main power disconnect switch to off position. Preventive maintenance is the easiest and least expensive type of maintenance. able 2.6b Maintenance and Inspection Schedule - CE 3 months or 3 months or requency...
Page 28 Section 2 - List of ables General Maintenance Before attempting any repair work, disconnect battery by turning main power disconnect switch to off position. Preventive maintenance is the easiest and least expensive type of maintenance. able 2.6c Maintenance and Inspection Schedule - AS 3 months or 3 months or requency...
Page 29 Hourmeter Reading: Operator's Name (Printed): Date: Time: Operator's Signature: Each item shall be inspected using the appropriate section of the Skyjack operating manual. s each item is inspected, check the appropriate box. - P SS D ILY - F IL...
Page 30 Hourmeter Reading: Operator's Name (Printed): Date: Time: Operator's Signature: Each item shall be inspected using the appropriate section of the Skyjack operating manual. s each item is inspected, check the appropriate box. - P SS D ILY - F IL...
Page 31 Hourmeter Reading: Operator's Name (Printed): Date: Time: Operator's Signature: Each item shall be inspected using the appropriate section of the Skyjack operating manual. s each item is inspected, check the appropriate box. - P SS D ILY - F IL...
Page 32 ection 3 ystem Component Identification And chematics Table Of Contents ymbols & Charts igure 3.1-1. Relay unction Chart ........................2 igure 3.1-2. Electrical Symbol Chart ........................3 igure 3.1-3. Hydraulic Symbol Chart ......................... 4 Hydraulic ystem igure 3.2-1 Hydraulic Schematic Parts List ..................... 5 igure 3.2-2.
Page 33 igure 3.1-1 Relay unction Chart UPPLY (B+) (Common) CONTROL (B+) GROUND (B-) NORMALLY NORMALLY CLO ED OPEN CONTACT CONTACT RELAY NO. RELAY FUNCTION 8CCR ENABLE RELAY 9CR2 OUTRIGGER ENABLE 9CR3 OUTRIGGER ENABLE PROOF 10BCR MAIN POWER 10CR1 ENGINE ON 10CR2 ENGINE ON 15CR REVERSE DRIVE...
Page 34 igure 3.1-2. Electrical Symbol Chart ANGLE KEY SWITC WIRE CROSSING OURMETER TRANSDUCER PRESSURE WIRES JOINED LIG T FOOT SWITC TRANSDUCER YDRAULIC LIMIT SWITC BATTERY TOGGLE SWITC VALVE COIL N.O. PROPORTIONAL LIMIT SWITC PUS BUTTON GROUND YDRAULIC N.O. ELD VALVE COIL CLOSED LIMIT SWITC ELECTRIC...
Page 35 igure 3.1-3. Hydraulic Symbol Chart VARIAB E DISP ACEMENT SHUTT E VA VE VE OCITY FUSE INE CROSSING PUMP ACCUMU ATOR, SING E ACTING INE JOINED HAND PUMP GAS CHARGED CY INDER HYDRAU IC CUSHION DOUB E ACTING RE IEF VA VE CY INDER CY INDER PRESSURE...
Page 36 igure 3.2-1 Hydraulic Schematic Parts List Index kyjack Qty. Description Part No. 120989 CYLINDER, Lower lift 120989 CYLINDER, Upper lift 135896 CYLINDER, Steer 107752 CYLINDER, Cushion 132694 CYLINDER, Outrigger left front 132694 CYLINDER, Outrigger left front 132694 CYLINDER, Outrigger left front 132694 CYLINDER, Outrigger left front 137181...
Page 37 igure 3.2-1 Hydraulic Schematic Parts List (Continued) Index kyjack Qty. Description Part No. Parts list continued from previous page. 4H-20A 139351 VALVE, Series/parallel 4H-23 128318 VALVE, Right steer 4H-24 128318 VALVE, Left steer 4H-71 128318 VALVE, Retract outrigger left front 4H-72 128318 VALVE, Retract outrigger right front...
Page 38 AUXILIARY HYDRAULIC LOWERING HIGH SPEED DISCONNECT PRESSURE PORT LIFT ORIFICE STEER-A STEER-B BRAKE FD-A FD-B FD-C VALVE Ø0.106 6826RT Ø0.089 6832RT HAND 4H-24 PU P LEFT STEER E ERGENCY VALVE FREEWHEEL 4H-15B VALVE VALVE VALVE LOWERING VALVE 4H-16A VALVE PARALLEL...
Page 39 CHECK CHECK CYLINDER CV10 DIVIDER LOWERING HYDRAULIC ORIFICE DI CONNECT Ø0.106 6826RT LIFT TEER-A TEER-B BRAKE FD-A FD-B FD-C Ø0.089 6832RT AUXILIARY URE PORT MB9 HYD 2H-86D EMERGENCY HAND GENERATOR HYDRAULIC LOWERING 4H-24 PUMP FREEWHEEL PULL LEFT TEER ANDWICH MANIFOLD...
Page 40 igure 3.2-3. Hydraulic Manifolds And Ports Identification 4H-16B MAIN PARALLEL COUNTERBALANCE FORWARD AL E DRI E AL E 4H-20A SERIES/PARALLEL AL E 4H-16A 4H-15A FORWARD RE ERSE PARALLEL DRI E DRI E 4H-15B COUNTERBALANCE AL E AL E PARALLEL AL E RE ERSE DRI E BRAKE...
Page 41 igure 3.2-3. Hydraulic Manifolds And Ports Identification (Continued) 4H-74A 4H-71A UTRIGGER UTRIGGER LEFT REAR LEFT FR NT 4H-72A RETRACT RETRACT UTRIGGER RIGHT FR NT RETRACT 4H-78A UTRIGGER D IVE LEFT REAR ELIEF EXTEND D IVE 4H-73A CHECK UTRIGGER VALVE RIGHT REAR 4H-75A RETRACT UTRIGGER...
Page 42 igure 3.3-1. Electrical Component Parts List Index kyjack Qty. Description Part No. 130440 TRANSDUCER, Angle (CE) 103295 BATTERY, 12 Volt (WET) BP-29 103056 BEEPER, 7.5 - 16 VDC (AN I/C A) 117967 BEEPER, XL - 600 9 - 28 VDC (CE) 137919 CIRCUIT BREAKER, 25 Amp...
Page 43 igure 3.3-1. Electrical Component Parts List Index kyjack Qty. Description Part No. Parts list continued from the previous page. (Ref.) SwITCH ASSEMBLY, Lift/Drive Low/Drive 137793 • HEAD, Switch Selector (3-way) 137788 • SwITCH, Base Assembly 137783 • • BLOCK, NC Contact 137782 •...
Page 44 igure 3.3-1. Electrical Component Parts List (Continued) Index kyjack Qty. Description Part No. Parts list continued from the previous page. 102853 SWITCH, Front left outrigger up/down toggle S20A 127132 SWITCH, Front left outrigger rocker 102853 SWITCH, Front right outrigger up/down toggle S21A 127132 SWITCH, Front right outrigger rocker...
Page 45 igure 3.3-1. Electrical Component Parts List Index kyjack Qty. Description Part No. Parts list continued from the previous page. 2G-11 (Ref.) SOLENOID, Gas shutoff (Kubota Dual Fuel Engine) (Refer to section 6 for components) 2H-13 103613 COIL, 12 Volt lowering valve (AN I/C A) 2H-13B 103613...
Page 46 igure 3.3-2. Control Box Diagram - With All Options S3 - LIFT/D IVE SELECTO BOTTOM SECTION S15 - STA T S8 - HO N S3 - LIFT/D IVE SELECTO MIDDLE SECTION S3 - LIFT/D IVE SELECTO TOP SECTION S14 - TH OTTLE S13 - CHOKE/GLOW S4 - EME GENCY STOP LED-1...
Page 47 igure 3.3-3. Main Manifold Harness Wiring Diagram - ANSI/CSA SMA PUMP DUMP VA VE 18B - RED/B ACK 02 - WHITE EFT STEER VA VE GREY HIRSHMAN PIN 1 - 24 B UE/B ACK PIN 2 - 02 WHITE INSERT ORIENTATION BOTTOM VIEW RIGHT STEER VA VE B ACK HIRSHMAN...
Page 48 igure 3.3-4. Main Manifold Harness Wiring Diagram - MALL PUMP DUMP VALVE 18C - RED/BLACK 02 - WHITE LEFT TEER VALVE GREY HIR HMAN PIN 1 - 24 BLUE/BLACK PIN 2 - 02 WHITE IN ERT ORIENTATION BOTTOM VIEW RIGHT TEER VALVE BLACK HIR HMAN PIN 1 - 23 BLACK/WHITE PIN 2 - 02 WHITE...
Page 49 igure 3.3-5. Engine Wiring Diagram - Dual uel System (Kubota Engine) FLASHER FL-29 FUEL SELECT SWITCH S33 PIN - 50 ORANGE PIN 2 - 37 BLUE/WHITE PIN 3 - BLUE TEMPERATURE SWITCH (TPS ) FUEL SELECT SWITCH S33 2B - WHITE KEYWAY TO THE RIGHT A B C PROPANE LOCKOFF SOLENOID...
Page 50 igure 3.3-6. Engine Wiring Diagram - Diesel uel System (Kubota Engine) DIESEL VALVE SOLENOID (2D37) 02 BLACK (CO ON) 37 RED (HOLD) 57 WHITE (PULL) DIESEL VALVE SOLENOID 02 WHITE 37 BLUE/WHITE 57 BLACK/WHITE BACK VIEW 3 2 1 ENGINE STARTER 57 - BLACK/WHITE ALTERNATOR TRIGGER 103 - RED (10 GA)
Page 51 igure 3.3-7. Auto-Leveling Outrigger PC Board Layout 2 PIN CONNECTOR PLUG TEN PIN CONNECTOR PLUG PIN 1 - 17C WHITE/BLACK PIN 2 - 7A BLUE/RED (ANSI/CSA), PIN 2 - 02 WHITE PIN 3 - 78 BLACK/WHITE PIN 4 - 73 BLUE PIN 5 - 77 BLUE/BLACK PIN 5 - 09 ORANGE/RED PIN 6 - 74 BLACK...
Page 52 igure 3.3-8a. Outrigger Optional Harness Diagram erial Breakdown Reference Chart ELEC RIC PANEL Model erial Number Reference OU R MANIFOLD 37000303 & Below Figure 3.3-8a J-68XX 37000304 & Above Figure 3.3-8b OU R C RL BOX OUTRIGGER ELECTRIC ANEL EN PIN CONNEC OR PLUG ENABLE O OU RIGGER ELEC RIC PANEL 12 IN CONNECTOR LUG...
Page 53 igure 3.3-8b. Outrigger Optional Harness Diagram erial Breakdown Reference Chart Model erial Number Reference CN14 37000303 & Below Figure 3.3-8a J-68XX CN21 37000304 & Above Figure 3.3-8b 9CR3 9CR2 CN20 OUTRIGGER ELECTRIC ANEL 61CR 17BCR 65CR IN 1 - 28A GREEN/WHITE IN 7 - 28 GREEN/BLACK IN 2 - 17A BLUE/BLACK (ANSI/CSA) IN 8 - 02 WHITE (2x)
Page 54 igure 3.3-9. Hydraulic Generator Electrical Panel Assembly 86ACR 86BCR 86CCR 14CR OUTRIGGER OPTION WIRE# 86ACR - HYDRAULIC GENERATOR STOP RELAY PIN 85 - 86A ORANGE/BLACK/WHITE PIN 86 - 02 WHITE PIN 0 - 85 ORANGE/BLACK/WHITE PIN 87a - 86B ORANGE/BLACK/WHITE 86ACR 86BCR 86CCR...
Page 55 igure 3.4-1. Electrical Panel Wiring Diagram (ANSI/CSA) FLAS ER OURMETER FL-29 10CR1 10CR2 10BCR 15CR 16CR 17CR 19CR 20CR 20ACR1 CIRCUIT BREAKER 20ACR2 28ACR1 34ACR 35CR 35ACR 28ACR2 32CR1 32CR2 33CR EMERGENCY STOP CIRCUIT BREAKER POWER ON LED-2 GLOW PLUG LEGEND: LIG T GPL1 START SWITC...
Page 56 igure 3.4-2a. Electrical Panel Wiring Diagram (CE) erial Breakdown Reference Chart Model erial Number Reference 37000303 & Below Figure 3.4-2a HOURMETER 10 R1 10 R2 10B R 15 R 16 R 17 R 19 R 20 R 20A R1 20A R2 28 R J-68XX 37000304 &...
Page 57 igure 3.4-2b. Electrical Panel Wiring Diagram (CE) erial Breakdown Reference Chart Model erial Number Reference HOURMETER 0CR2 0BCR 20CR 20ACR 20ACR2 28CR 37000303 & Below Figure 3.4-2a J-68XX 37000304 & Above Figure 3.4-2b CIRCUIT BREAKER 28ACR 28ACR2 28ECR 28ECR2 28ECR3 32CR 32CR2 33CR...
Page 58 IGURE 3.4-3. ELECTRICAL SCHEMATIC - ANSI/CSA (NO OPTION with KUBOTA DUAL UEL ENGINE) PLTF/IDLE/BASE KEY SWITCH EMERGENCY (IN IDLE POSITION) STOP CONTROL BOX BASE KUBOTA DUAL FUEL ENGINE EMERGENCY NEGATIV STOP UP/DOWN SWITCH SWITCH ICM1 IGNITION RED/GREEN CONTROL MODULE LED- CPS1 POWER ON CRANKSHAFT...
Page 59 IGURE 3.4-4. ELECTRICAL SCHEMATIC - ANSI/CSA (ALL OPTION with KUBOTA DUAL UEL ENGINE) PLTF/IDLE/BASE KEY SWITCH EMERGENCY (IN IDLE POSITION) STOP CONTROL BOX BASE KUBOTA DUAL FUEL ENGINE EMERGENCY NEGATIV STOP UP/DOWN SWITCH SWITCH IGNITION RED/GREEN CONTROL MODULE LED-2 POWER ON CRANKSHAFT IGNITION COILS D 0E...
Page 60 IGURE 3.4-5. ELECTRICAL SCHEMATIC - ANSI/CSA (ALL OPTION with KUBOTA DIESEL ENGINE) LTF/IDLE/BASE KEY SWITCH EMERGENCY BASE (IN IDLE OSITION) CONTROL BOX EMERGENCY NEGATIV U /DOWN SWITCH SWITCH KUBOTA DIESEL ENGINE RED/GREEN LED-2 G T1 GLOW LUG OWER ON TIMER D10E LIGHT GLOW LUG...
Page 61 IGURE 3.4-6. ELECTRICAL SCHEMATIC - (ALL OPTION with KUBOTA DIESEL ENGINE) PLTF/IDLE/BASE KEY SWITCH EMERGENCY (IN IDLE POSITION) STOP CONTROL BOX BASE EMERGENCY STOP NEGATIV UP/DOWN SWITCH SWITCH KUBOTA DIESEL ENGINE RED/GREEN LED-2 GLOW PLUG POWER ON TIMER D 0E LIGHT GLOW PLUG WHITE/RED...
Page 62 Figure 3.4-7. Electrical Panel Wiring Diagram - Terminal Block Details ( NSI/CS & CE) NSI/CS 14A-2 D14A-2 M138020 F_1 M139255 B_1 J-RT Compact eries 129946 ECTION 3, Page 33...
Page 63 Figure 3.5-1. Electrical Inverter Wiring Diagram INSIDE ENGINE ABINET #10 TERMINAL E TERMINAL STRIP BATT DIS SWIT H LEFT FRONT ABINET ANSI/ SA TERMINAL STRIP #10 TERMINAL TO BATTERY - INVERTER 138095AD ECTION 3, Page 34 J-RT Compact eries 129946...
Page 64 igure 3.5-2. Outrigger Control Box Wiring Diagram 133227AA TO OUTRIGGER TEN PIN CONNECTOR PLUG ELECTRICAL PANEL PIN 1 - 4 BLACK PIN 1 - 02 WHITE PIN 2 - 3 BLUE PIN 2 - 35C WHITE/BLACK PIN 3 - 8 BLACK/WHITE PIN 3 - 0 GREEN/BLACK PIN 4 - BLUE/BLACK...
Page 65 ection 4 Trouble hooTing informaTion Table of Contents ntroduction ��3 Electrical ystem 4�1-1� All Controls noperative��4 4�1-2� No Power To Platform ��4 4�1-3� All Functions noperative From The Platform ��4 4�1-4� Engine Will Not Crank From Base Controls ��5 4�1-5� Engine Cranks But Will Not Start - Kubota Diesel ��6 4�1-6�...
Page 66 Trouble hooTing informaTion - elecTrical y Tem Table of Contents 4�1-33� Left Front Outrigger noperative Manually ��22 4�1-34� Right Front Outrigger noperative Manually ��22 4�1-35� Right Rear Outriggers noperative Manually ��22 4�1-36� Left Rear Outriggers noperative Manually ��23 4�1-37� ndividual Outrigger Functions noperative (Auto-Level) ��23 4�1-38�...
Page 67 Trouble hooTing informaTion - elecTrical y Tem introduction The following pages contain a table of Troubleshooting nformation for locating and correcting most service trouble which can develop� Careful inspection and accurate analysis of the systems listed in the table of Trouble- shooting nformation will localize the trouble more quickly than any other method�...
Page 68 Trouble hooTing informaTion - elecTrical y Tem Trouble hooTing informaTion - elecTrical y Tem 4.1-1. all controls inoperative 1� Battery disconnected or discharged� Reconnect battery� Recharge if discharged� 2� Loose or dirty battery cables� Clean and tighten battery cables� 3� Defective main fuse (F1) 300Amp� Check fuse�...
Page 69 Trouble hooTing informaTion - elecTrical y Tem 3� Open diode (D-08) at base terminal block� Check diode� Replace if defective� 4.1-4. engine Will not crank from Platform or base controls 1� Loose or broken wire #8 from horn switch (S8) to start switch (S15) (Platform only)� Check continuity�...
Page 70 Trouble hooTing informaTion - elecTrical y Tem 23� Loose or broken wire #57 from starter contactor (32ACR) to starter motor� Check continuity� Replace if defective� 24� Defective starter motor� Check motor� Repair or replace if defective� 4.1-5. engine cranks but Will not tart - Kubota Diesel 1�...
Page 71 Trouble hooTing informaTion - elecTrical y Tem 12� Loose or broken wire #00 from engine ground to propane lockoff (2P-50-1) or (2P-50-2) (propane) or to gasoline (2G-11) or fuel pump (FP11) (gasoline)� Check continuity� Replace if defective� 13� Defective propane lockoff (2P-50-1) or (2P-50-2) (propane) or gas valve (2G-11) or fuel pump (FP11) (gasoline)�...
Page 72 Trouble hooTing informaTion - elecTrical y Tem 10� Defective relay (31CR)� Check relay� Replace if defective� 11� Loose or broken wire #31A from relay (31CR) to choke solenoid (CS-31A)� Check continuity� Replace if defective� 12� Loose or broken wire #02 from engine harness to choke solenoid (CS-31A)� Check continuity�...
Page 73 Trouble hooTing informaTion - elecTrical y Tem 4.1-10. high Throttle on Demand inoperative (Kubota Dual fuel) noTe If machine is in drive mode and is elevated above high speed limit switch, high throttle is inoperative. 1� Throttle switch (S14) in low throttle position� Select high throttle position on switch�...
Page 74 Trouble hooTing informaTion - elecTrical y Tem 11� Loose or broken wire #28 from tilt switch (TS1) to terminal block (TB1)� Check continuity� Replace if defective� 12� Loose or broken wire #28 from base terminal (TB1) to outrigger connector (CN14) at pin #7� Check continuity�...
Page 75 Trouble hooTing informaTion - elecTrical y Tem 17� Loose or broken wire #28A from pin #1 on connector (CN14) at the outrigger board to terminal block (TB1)� Check continuity� Replace if defective� 4.1-13. brakes Will not release 1� Loose or broken wire #30 from base terminal block (TB1) to brake valve coil (3H-30)� Check continuity�...
Page 76 roubleShoo ing informa ion - elec rical SyS em � Loose or broken wire #A from reverse swtich (S7-4) to contacts on LIFT/DRIVE select switch be- tween wire #A and wire #15� Check continuity� Replace if defective� 4� Loose or broken wire #15 from LIFT/DRIVE select switch to relay (15CR)� Check continuity�...
Page 77 roubleShoo ing informa ion - elec rical SyS em 9� Loose or broken wire #02 from forward valve coil to base terminal block (TB1)� Check continuity� Replace if defective� 10� Loose or broken wire #16A from base terminal block (TB1) to relay (20ACR1) (only in parallel drive)� Check continuity�...
Page 78 roubleShoo ing informa ion - elec rical SyS em 6� Loose or broken wire #10A from base terminal block to high drive/tilt override limit switch (LS5)� Check continuity� Replace if defective� 7� Misadjusted or defective high drive/tilt override limit switch (LS5)� Adjust switch�...
Page 79 roubleShoo ing informa ion - elec rical SyS em 4.1-21. high Drive Speed inoperative 1� LIFT/DRIVE select switch (S ) in low drive position� Select high drive position on LIFT/DRIVE select switch� 2� Defective contacts on LIFT/DRIVE select swtich (S ) between wire #8B and wire #20� Check continuity through contact�...
Page 80 roubleShoo ing informa ion - elec rical SyS em 4.1-23. up circuit inoperative from base (base control box option) 1� Loose or broken wire #10E from base terminal block (TB1) to BASE/UP/DOWN switch (S2) Check continuity� Replace if defective� 2� Loose or broken wire #14E from BASE/UP/DOWN switch (S2) to base terminal block (TB1)� Check continuity�...
Page 81 roubleShoo ing informa ion - elec rical SyS em 9� Loose or broken wire #6 from outrigger board to outrigger limit switch (LS62)� Check continuity� Replace if defective� 10� Defective Limit Switch (LS62)� Check switch� Replace if defective� 11� Loose or broken wire #62 from outrigger limit switch (LS62) to outrigger board� Check continuity�...
Page 82 roubleShoo ing informa ion - elec rical SyS em 16� Loose or broken wire #65 from outrigger control module at pin P2-8 to outrigger board� Check continuity� Replace if defective� 17� Defective lift enable relay (65CR)� Check relay� Replace if defective� 18�...
Page 83 roubleShoo ing informa ion - elec rical SyS em 4.1-29. all outriggers inoperative (auto-level and manual) Warning cissors lift must be below high speed limit switch for outriggers to function. no e For the outriggers to function the upper control box must be in the lift position and the scissor stack stowed or fully retracted.
Page 84 roubleShoo ing informa ion - elec rical SyS em 4.1-32. all outriggers inoperative (auto level only) a: led Power indicator light at outrigger control module (ocm1) not on (constant) 1� Loose or broken wire #10A from pin #1 of the tilt switch connector to pin P2-12 on the outrigger control module (OCM1)�...
Page 85 roubleShoo ing informa ion - elec rical SyS em 4.1-32. all outriggers inoperative (auto level only) b: led Power indicator light at outrigger control module (ocm1) flashing lash Code Probable Cause Remedy Outriggers are all up and machine is Level the machine. tilted.
Page 86 roubleShoo ing informa ion - elec rical SyS em 4.1-33. left front outrigger inoperative manually 1� Defective left front outrigger switch (S20 at platform or S20A at base)� Check switch� Replace if defective� 2� Loose or broken wire #71(up) or #75 (down) from outrigger control box to pin #6 (up) or pin #7 (down) on connector (CN20) at outrigger board�...
Page 87 roubleShoo ing informa ion - elec rical SyS em 4.1-36. left rear outriggers inoperative manually 1� Defective left rear outrigger switch (S2 at platform) (S2 A at base)� Check switch� Replace if defective� 2� Loose or broken wire #74(up) or #78 (down) from outrigger control box to pin #5 (up) or pin #2 (down) on connector (CN20) at outrigger board�...
Page 88 roubleShoo ing informa ion - elec rical SyS em 4.1-39. auto all up inoperative (retract) 1� Loose or broken wire # 5D from outrigger enable switch (S9A) to auto mode outrigger switch (S24)� Check continuity� Replace if defective� 2� Defective auto mode outrigger switch (S24)� Check switch�...
Page 89 roubleShoo ing informa ion - hyDraulic SyS em 4.2-1. all functions inoperative 1� Hydraulic oil level low� Refill tank to proper level� 2� Defective pump (P1)� Check pump� Repair or replace if defective� � Broken engine to pump coupler� Check coupler� Replace if defective� 4�...
Page 90 roubleShoo ing informa ion - hyDraulic SyS em 4.2-6. Drive Sluggish 1� Check valve (CV ), (CV4), (CV5), or (CV6) stuck open or is defective� Check valve� Replace if defective� 2� Drive relief valve (R5) set too low� Refer to Section 5 of this manual for setup procedure� �...
Page 91 roubleShoo ing informa ion - hyDraulic SyS em 5� Open manual override on holding valve (2H1 -1) or (2H1 -2)� Depress and turn manual override clockwise to close� Replace if defective� 6� Stuck holding valve (2H1 -1) or (2H1 -2)� Check valves�...
Page 92 roubleShoo ing informa ion - hyDraulic SyS em 4.2-18. left rear outriggers inoperative 1� Stuck or defective retract valve (4H-74) or extend valve (4H-78)� Clean valve� Replace if defective� 2� Stuck or defective check valve (CV10)� Check valve� Replace if defective� �...
Page 93 ection 5 Procedures able of Contents ervice and Maintenance aintenance and Inspection ..........................2 aintenance and Inspection Schedule ........................ 2 Owner’s Inspections ............................. 2 General aintenance Hints ..........................2 List of Procedures Hydraulic System and Components aintenance and Repair ............... 3 Winching and Towing Procedures &...
Page 94 Maintenance and Inspection Maintenance and Inspection Schedule Death or injury can result if the work platform is not kept The inspection points covered in Table 2.8 indicate in good working order. Inspection and maintenance the areas of the aerial platform to be maintained or should be performed by competent personnel who are inspected and at what intervals the maintenance familiar with mechanical procedures.
Page 95 For conditions causing oil of the proper type and viscosity in the oil temperatures below -31°F (-35°C) and above hydraulic reservoir. 122°F (50°C) consult Skyjack, Inc. Keep all connections tight. JRT Compact eries ECTION 5, Page 3...
Page 96 Table 5.1 General pecifications Compact RT’s Model 6826 6832 o Outriggers 400 lb. 2925 kg 2900 kg 0 lb. 3500 kg 3475 kg With Outriggers 7500 lb. 3330 kg 3305 kg 80 0 lb. 3 80 kg 3 55 kg Width 8”...
Page 97 Table 5.2-1 Torque pecifications Cartridge Size Torque bf.ft (max) bf.in (max) Nm (max) 27.12 47.46 67.8 Coils Size Torque All coils bf.ft 4 to 5 (max) bf.in 48 to 60 (max) 5.42 to 6.78 Nm (max) SAE Plugs Size Torque bf.ft (max) bf.in...
Page 98 Table 5.2-2 Torque pecifications ydraulic drive motor castle nut 350 lbl/ft Directional valve mounting bolts 28-32 lbf.in 3.16 - 3.61 Nm Wheel mounting bolts 135-145 lbf.ft 183 – 196 Nm Center drive sprocket mounting bolts 110-115 lbf.ft (242 LOCTITE) 149 – 156 Nm ydraulic drive motor mounting bolts 120 lbf.ft (242 LOCTITE) 162 Nm...
Page 99 5.3 Rough errain Scissor Fluids XLE OIL *Qty. *Qty. Skyjack xle Type Recommended Equivalent Oil Oil Type (Liters) (Gallons) Part No. ushman Front 0.634 Gear Oil, 80W-90 GL5 134612 Dana Front / Rear hevron Gear Lubricant Delo ESI 80W-90,...
Page 100 5.3 Rough errain Scissor Fluids (Continued) ENGINE OIL Recommended Equivalent Oil Qty. Qty. Skyjack Engine Type Oil Type, Viscosity (Viscosity - API Service Designation) (Liters) (Gallons) Part No. Kubota D902 Kubota D1105 1. 5 10W 0 - API Service Designation CG-4, 105287 CF-4, CF, CD, SH.
Page 101 5.2 Winching and owing Procedures and Parking Brake System This section provides the operator with procedures about towing and winching and on how to manually release the parking brake. WARNiNG igure 5.1-2. Disc Brakes System Ensure platform is fully lowered before winching or towing.
Page 102 5.3 System Lift and Pressure Adjustment Lift Pressure Adjustment All adjustments must be made with a Calibrated WARNiNG Hydraulic Gauge. Refer to the Serial Number Fully lower the platform. Nameplate located on the rear of the machine for System and Lift Pressure values. Locate the Lift line coming out of the anifold.
Page 103 5.4 Wheel Bolt/Nut Inspection and 5.5 Wheel Reinstallation and orquing Procedure orquing Procedure It is necessary to check the torque on all wheel nuts and When a Wheel/Tire Assembly has been removed or wheel bolts at pre-delivery, after 8 hours of operation and replaced, it will be necessary to follow the procedure at weekly intervals using the following procedure: below to ensure proper installation:...
Page 104 5.6 Auto-Leveling Outrigger PC Board Layout M50318 B ECTION 5, Page 12 JRT Compact eries 129946...
Page 105 5.7 Outrigger Mechanical Limit Switch Wiring 11449 C JRT Compact eries ECTION 5, Page 13 129946...
Page 106 able 5-4 Auto-Leveling Outrigger Settings and Error Codes Reading the Codes: In order to read the fault codes, a sequence of pauses and flashes can be seen on the LED mounted on the out- rigger control module. The codes are continuously displayed by the LED until the fault is cleared, the outrigger control module is reset and no longer detects the fault, or idle timeout becomes active.
Page 107 able 5-5 Auto-Leveling Outrigger Error Code Breakdown ELEASE OUT IGGE DEMAND! Check inputs on P2 pins 5 & 6 - the “auto-level” or “auto-retract” input is active at power-on or when it is not allowed to carry out the function. OUT IGGE S CANNOT BE MOVED! Check input on P2 pin 10 –...
Page 108 5.8 Hand Held Calibration/Diagnostic ool Key Functions WARNiNG Only trained and authorized personnel shall be permitted to service an aerial platform. WARNiNG Read all instructions closely before attempting each phase of this procedure. YMBOL KEY FUNCTION E C/ENTER BUTTON To move back and forth between menu and sub-menu LEFT/RIGHT BUTTON Select menus and setting to be adjusted UP/DOWN BUTTON...
Page 109 5.9 Outrigger Control Module Instructions When EZcal hand-held device is connected to the OC 1 control module, a two line displays shows various menus and settings. At any time the top line of the display describes the currently selected menu and the bottom line shows the currently selected item in that menu.
Page 110 DIAGNOSTIC / OUTPUTS ENU OPTIONS LA P/P2-7 Displays state of outrigger control box light STABLE/P2-8 Displays state of stable (all legs touching the ground) output TILT/P2-9 Displays state of tilt LRe/P4-1 Displays state of left rear outrigger extend valve RRe/P4-2 Displays state of right rear outrigger extend valve RFe/P4-3 Displays state of right front outrigger extend valve...
Page 111 iMPORTANT Each phase must be completed before the next phase can be carried out. All phases must be completed before the aerial platform can be operated. Always follow the instructions of the Calibration instrument. Ensure the aerial platform is parked on a firm, level surface. Elevate the scissors high enough to lay a level across the base tubes.
Page 112 5.10 Auto-Leveling Outrigger Control Module Pin Reference Chart GP106 Control odule WIRE # WIRE FUNCTION COLOUR The Calibration Connection 68A White Input indicating that the LEFT REAR outrigger is in contact with the ground 67A Red/White Input indicating that the RIGHT REAR outrigger is in contact with the ground 66A Blue/White Input indicating that the RIGHT FRONT outrigger is in contact with the ground 65A Green/White...
Page 113 5.11 Kubota Dual Fuel (DF972) Resistance Checks Resistance of Pick-Up ensor Disconnect the connector. easure the resistance with the ohmmeter. If the resistance is not within the factory specifications, replace it. Factory Spec. A - B 1.85 to 2.45k at 20°C Resistance Resistance of Ignition Coil Disconnect the connector.
Page 114 How To Order Repair Parts proper identification and delivery of the desired item. 1. Address all orders to your local SKYJACK dealer. his complete identification should also be used when 2. Specify model and serial number of the work requesting equipment information.
Page 115 Table Of Contents Platform And Related Parts Figure 6.1-1. Gate Assembly ..........................4 Figure 6.1-2. Platform Railings........................... 6 Figure 6.1-3. Extension Platform Railings......................8 Figure 6.1-4. Main and Extension Platform Assembly ..................10 Figure 6.1-5. Gate Latch Assembly ......................... 12 Figure 6.1-6.
Page 116 Table Of Contents Engines And Related Parts Figure 6.4-1. Engine Assembly (Kubota Engine DF972) ................84 Figure 6.4-2. Air Cleaner Assembly - Kubota Dual Fuel Engine DF972 ............90 Figure 6.4-3. Exhaust System Assembly - Kubota Engines DF972 / D902 ............ 91 Figure 6.4-4.
Page 117 Figure 6.1-1. Gate ssembly 135846AA ECTION 6, Page 4 JRT Compact eries 129946...
Page 118 Figure 6.1-1. Gate ssembly Index kyjack Qty. Description Part No. 135846 GA E ASSEMBLY 135878 • WELDMENT, Lo er Gate (Ref.) • PIN ASSEMBLY, Quick release large loop (For components, refer to Figure 6.1-6) 117277 • HINGE, Spring 103632 • SCREW, Hex head self tapping (1/4”-14 x 3/4”) (Ref.) •...
Page 119 Figure 6.1-2. Platform Railings 135849AB_1 ECTION 6, Page 6 JRT Compact eries 129946...
Page 120 Figure 6.1-2. Platform Railings Index kyjack Qty. Description Part No. 135849 RAILING ASSEMBLY 135875 • RAILING, Rear RH 136302 • PLATE, Stop gate latch 103632 • SCREW, Hex head self tapping (1/4”-14 x 3/4”) 135876 • RAILING, Rear LH 103995 •...
Page 121 Figure 6.1-3. Extension Platform Railings 16 25 26 135848AA_1 ECTION 6, Page 8 JRT Compact eries 129946...
Page 122 Figure 6.1-3. Extension Platform Railings Index kyjack Qty. Description Part No. 135848 RAILING ASSEMBLY, Extension platform 135881 • RAILING, Extension platform front 103860 • BOLT, Hex head (1/4”-20 x 1.75” Grade 5) 136176 • HINGE, Steel 115649 • NUT, Hex nylon lock (1/4”-20 Grade 5) 135879 •...
Page 123 Figure 6.1-4. Main and Extension Platform ssembly 135869AE 135858AA_1 ECTION 6, Page 10 JRT Compact eries 129946...
Page 124 Figure 6.1-4. Main and Extension Platform ssembly Index kyjack Qty. Description Part No. 135869 PLA FORM ASSEMBLY, Main and Extension 135870 • WELDMENT, Main 140915 • BAR, Platform extension stop 135871 • WELDMENT, Extension platform 101954 • PAD, Bottom slide 125433 •...
Page 125 Figure 6.1-5. Gate Latch ssembly 110824AA Index kyjack Qty. Description Part No. 110824 ASSEMBLY, Latch pin spring 109377 • PIN, Latch 105312 • GUIDE, Nylon spring 105307 • PLATE, Gate latch release 105310 • PIN, Roll 103107 • SPRING, Compression ECTION 6, Page 12 JRT Compact eries 129946...
Page 126 Figure 6.1-6. Quick Release Pins 124548AB 137217AA 137087AA Index kyjack Qty. Description Part No. 124548 PIN ASSEMBLY, Quick release large loop 124547 PIN ASSEMBLY, Quick release small loop 100509 • PIN, Quick release (3/8” DIA x 1.688”) 105807 • LANYARD, Plastic coated (6”) 137217 PIN ASSEMBLY, Long 105807...
Page 127 Figure 6.1-7. ir Hose to Platform ssembly 135913AA Index kyjack Qty. Description Part No. 107882 ING, Female disconnect 109050 ING, Hose barb 107886 CLAMP , Hose 107884 37’ HOSE, Air (Models 6826) 107884 45’ HOSE, Air (Models 6832) 107883 ING, Male disconnect 134140 RIVE , Open end dome (1/4”...
Page 128 igure 6.1-8. Outlet Box Assembly 138121AA 139570AA_1 Index kyjack Qty. Description Part No. 109699 PLATE, Weatherproof cover 109698 RECEPTACLE, GFI (125V) 134140 RIVET, Open end dome (1/4” DIA) 109892 TERMINAL, Fork (16-14GA) 137083 PLATE, Outlet access cover 104208 PLUG, Male (3-prong) 130730 ASSEMBLY, Ground wire 103856...
Page 129 Figure 6.1-9. Control Box ssembly - Hardware 137798AA ECTION 6, Page 16 JRT Compact eries 129946...
Page 130 Figure 6.1-9. Control Box ssembly - Hardware Index kyjack Qty. Description Part No. 137798 ASSEMBLY, Control Box 138004 • GUARD, Control box 120948 • RIVET, Pop (3/16” DIA x 0.440”) (Ref.) • CONTROLLER ASSEMBLY, Enable Joystick (For components, refer to Figure 6.1-10) 106099 •...
Page 131 Figure 6.1-9. Control Box ssembly - Hardware (Continued) Index kyjack Qty. Description Part No. Part list continued from the previous page. • SWITCH ASSEMBLY, Lo /High Throttle Select 137794 • • HEAD, S itch Selector (2-Way) 137786 • • SWITCH, Base Assembly 137782 •...
Page 132 Figure 6.1-10. Drive/Steer Controller ssembly 32 33 11318AA 132537AC_2 132537AC_1 ECTION 6, Page 20 JRT Compact eries 129946...
Page 133 Figure 6.1-10. Drive/Steer Controller ssembly Index kyjack Qty. Description Part No. 132537 CON ROLLER ASSEMBLY, Enable Joystick 122849 • HANDLE ASSEMBLY 122873 • • LEVER, Trigger 122872 • • SWITCH, Push button 122874 • • CAP , Rubber 134112 • • KIT, Handle 122876 •...
Page 134 Figure 6.1-11. Scissor rm Control Cable ssemblies 137356AA ECTION 6, Page 22 JRT Compact eries 129946...
Page 135 igure 6.1-11. Scissor Arm Control Cable Assemblies Index kyjack Qty. Description Part No. 137356 ASSEMBLY, Control Cable 6826 137363 ASSEMBLY, Control Cable 6832 137223 INSERT, Female (24 PIN) 121050 FERULE, 16GA (Black) 138038 HOUSING, Surface mount (24 PIN) 132109 STRAIN RELIEF 137201 CABLE, 16/25 (Refer to chart below for lengths)
Page 136 Figure 6.2-1. Scissor Stack ssembly - Model 6826 135901AA ECTION 6, Page 24 JRT Compact eries 129946...
Page 137 Figure 6.2-1. Scissor Stack ssembly - Model 6826 Index kyjack Qty. Description Part No. 135901 SCISSOR ASSEMBLY (AN I/C A) 135906 SCISSOR ASSEMBLY (CE) (Ref.) • MOUNTING, Scissor Stack Assembly (For components, refer to Figure 6.2-3) 136211 • SCISSOR ARMS, Outside (Ref.) •...
Page 138 Figure 6.2-2. Scissor Stack ssembly - Model 6832 135872AA ECTION 6, Page 26 JRT Compact eries 129946...
Page 139 Figure 6.2-2. Scissor Stack ssembly - Model 6832 Index kyjack Qty. Description Part No. 135872 SCISSOR ASSEMBLY (AN I/C A) 135907 SCISSOR ASSEMBLY (CE) (Ref.) • MOUNTING, Scissor stack assembly (For components, refer to Figure 6.2-3) 136211 • SCISSOR ARMS, Outside (Ref.) •...
Page 140 Figure 6.2-3. Scissor Stack ssembly Mounting Top lider Assembly Main Platform Bracket Mounting Assembly Bottom lider Assembly End Pin Assembly at Base 135901AA_ 135872AA_1 ECTION 6, Page 28 JRT Compact eries 129946...
Page 141 Figure 6.2-3. Scissor Stack ssembly Mounting Index kyjack Qty. Description Part No. 120772 PAD, Slider 120771 BRACKE , Main platform slider 123430 BUSHING, Fiberglide (3/4” Inside DIA x 1-1/2”) 134494 PIN, Upper slider (Scissor level without cable carrier weldment) 137207 PIN, Upper slider 6832R (Scissor level with cable carrier weldment) 103995...
Page 142 Figure 6.2-4. Scissor rm ssembly Connecting Hardware Outside End Pin Assembly Inside End Pin Assembly (With Cross Member Tube) (Without Cross Member Tube) Limit witch Pin Assembly Center Pin Assembly 135901AA_ 135872AA_2 ECTION 6, Page 30 JRT Compact eries 129946...
Page 143 Figure 6.2-4. Scissor rm ssembly Connecting Hardware Index kyjack Qty. Description Part No. 121674 PIN, Outside scissor 123430 BUSHING, Fiberglide (3/4” Inner DIA x 1-1/2”) 121874 ER PIN (1/4” x 1.25”) 121605 UBE, Outside scissor spacer 120958 PIN, Inside scissor 121677 PIN, Limit switch (Ref.)
Page 144 Figure 6.2-5. Limit Switch ssemblies 138073AA Index kyjack Qty. Description Part No. 105359 ERMINAL, Female (14-16GA x 1/4”) 115401 FERULE, 18GA Red 122010 SWI CH, Drilled Sealed Limit 121867 BRACKE , Limit Switch 121868 GUARD, Limit Switch 121869 CLAMP , Worm Gear (2.5”) 104000 WASHER, Lock (1/4”) 103858...
Page 145 Figure 6.2-6. Lift Cylinder ssembly nd Mounting Hardware 11303AA ECTION 6, Page 34 JRT Compact eries 129946...
Page 146 Figure 6.2-6. Lift Cylinder ssembly nd Mounting Hardware Index kyjack Qty. Description Part No. 120989 LIF CYLINDER ASSEMBLY 120993 • WELDMENT, Barrel 120991 • ROD, Piston 121096 • GLAND, Front head 121668 • TRUNNION 105686 • BOLT (3/4-16 x 3, Grade 5) 103869 BOL , Hex head (5/16-18 x 4.5, Grade 5) 123808...
Page 147 Figure 6.2-7. Lift Cylinder Holding Valve ssemblies without Transducer 125916AA 125917 Index kyjack Qty. Description Part No. 108778 BLOCK, Upper holding valve 111320 • BLOCK, Manifold 108052 • PLUG, Expander 103403 SEAL, O-Ring 106557 VALVE, Relief 107269 VALVE, N.C. Holding 104410 COIL, 12 Volt 105281...
Page 148 Figure 6.2-8. Lift Cylinder Holding Valve ssembly with Transducer 132144AB Index kyjack Qty. Description Part No. 132144 ASSEMBLY, Lift cylinder holding valve manifold 134432 • TRANSDUCER, Pressure 3000 psi 130443 • BLOCK, Manifold ith Plugs 130442 • • BLOCK, Manifold 108052 •...
Page 149 Figure 6.2-9. Light & Beeper ssemblies 138156AA_1 ECTION 6, Page 38 JRT Compact eries 129946...
Page 150 Figure 6.2-9. Light & Beeper ssemblies Index kyjack Qty. Description Part No. 103056 BEEPER, 7.5 - 16 VDC (AN I/C A) 117967 BEEPER, XL - 600 9 - 28 VDC (CE) HARDWARE, Beeper 112248 • SCREW, Round head machine (#8 - 32 x 1”) (AN I/C A) 103958 •...
Page 151 Figure 6.3-1. Base, xles and Wheels 135835AH 143630AA_1 ECTION 6, Page 40 JRT Compact eries 129946...
Page 152 Figure 6.3-1. Base, xles and Wheels Index kyjack Qty. Description Part No. 135891 WELDMEN , Base (Ref.) PROPANE RAY (For components, refer to Figure 6.3-2) (Ref.) HYDRAULIC CABINE ASSEMBLY (For components, refer to Figure 6.3-10) 300437 BOL , Hex head (3/8”-16 x 2.25”, Grade 5) 103472 WASHER Flat (3/8”) 103999...
Page 153 Figure 6.3-1. Base, xles and Wheels (Continued) Index kyjack Qty. Description Part No. Part list continued from the previous page. 103969 WASHER, Internal tooth (1.125”, zinc) 103199 BOL , Wheel (1/2”-20 unf x 1.5”) 119920 CLIP , Vinyl coated 124160 PIN ASSEMBLY, Locking 103964 SCREW, Round head machine (10”-32 x 1/4”)
Page 154 Figure 6.3-2. Propane Tray ssembly 137985AC ECTION 6, Page 44 JRT Compact eries 129946...
Page 155 Figure 6.3-2. Propane Tray ssembly Index kyjack Qty. Description Part No. 137985 PROPANE BO LE MOUN ASSEMBLY, Rear 137265 PROPANE BO LE MOUN ASSEMBLY, Front 137968 • WELDMENT, Propane bottle mount, 125800 • BOLT, Carriage (3/8” x 1”) 125959 • WASHER, Flat hard (3/8”) 104606 •...
Page 156 Figure 6.3-3. Steer Cylinder ssembly with Hardware 137491AA ECTION 6, Page 46 JRT Compact eries 129946...
Page 157 Figure 6.3-3. Steer Cylinder ssembly with Hardware Index kyjack Qty. Description Part No. 135896 CYLINDER ASSEMBLY, Steer 136477 • ROD, Piston 120401 • GLAND, Steer cylinder (Universal) 100252 • NUT, Hex head jam (3/4”-10, Grade 5) 135895 • END, Cylinder rod (Female) 136479 •...
Page 158 Figure 6.3-4. Tie Rod ssembly with Hardware 137491AA_1 Index kyjack Qty. Description Part No. 142173 WELDMEN , ie rod (Female end) 107947 NU , Hex head jam (1-14, Grade 5) 135894 WELDMEN , ie rod 137811 BUSHING, Housing (1” Ø x 0.75”) 136519 PIN, ie rod/steer cylinder 103995...
Page 159 Figure 6.3-5. Splitter Manifold 138045AD Index kyjack Qty. Description Part No. 138045 SPLI ER MANIFOLD ASSEMBLY 139450 • MANIFOLD, Splitter ith plugs 114582 • FITTING, 6-8 O-ring elbo 104624 • VALVE, Pilot Check 102659 • FITTING, Connector (8 SAE - 8 JIC) 126128 •...
Page 160 Figure 6.3-6. Splitter Manifold Plumbing TOP FITTING TOP FITTING F ONT IGHT F ONT LEFT BOTTOM FITTING BOTTOM FITTING TO HYD. TANK - CASE D AIN TO MAIN MANIFOLD - B AKE PO T F ONT VIEW TO MAIN MANIFOLD - M-C PO T TO MAIN MANIFOLD - M-D PO T SPLITTE MANIFOLD TOP VIEW...
Page 161 Figure 6.3-6. Splitter Manifold Plumbing Index kyjack Qty. Description Part No. 140902 HOSE, Hydraulic line (1/2” DIA x 41”) (Ref.) MO OR, Wheel front (For components, refer to Figure 6.3-7) (Ref.) ASSEMBLY, Splitter manifold (For components, refer to Figure 6.3-5) 140901 HOSE, Hydraulic line (1/4”...
Page 162 Figure 6.3-7. Front Wheel Motor 138039AC ECTION 6, Page 52 JRT Compact eries 129946...
Page 163 Figure 6.3-7. Front Wheel Motor Index kyjack Qty. Description Part No. 141656 MO OR, Front wheel 139342 • NUT, Castle 139508 • KEY, Shaft 139520 • KIT, Seal repair 132256 ING, 90° (8 JIC-10 SAE NWO) JRT Compact eries ECTION 6, Page 53 129946...
Page 164 Figure 6.3-8. Rear Wheel Motor 138043AA ECTION 6, Page 54 Compact eries 129946...
Page 165 Figure 6.3-8. Rear Wheel Motor Index kyjack Qty. Description Part No. 141657 MO OR, Rear wheel 139342 • NUT, Castle 139508 • KEY, Shaft 139542 • KIT, Seal repair 126128 ING, Connector (4 SAE - 4 JIC) 105446 ING, Connector (12 SAE - 8 JIC) 125883 ING, Hydraulic 90°...
Page 166 Figure 6.3-9. Main Manifold Plumbing TO TOP OF HYD AULIC TANK EA VIEW IGHT VIEW LEFT VIEW TO LIFT CYL. 10 11 138062AD ECTION 6, Page 56 JRT Compact eries 129946...
Page 167 Figure 6.3-9. Main Manifold Plumbing Index kyjack Qty. Description Part No. 143653 HOSE, Hydraulic line (1/2” DIA x 67”) (Machines with S/N 370019 & above) 140906 HOSE, Hydraulic line (1/2” DIA x 65”) (Machines with S/N 370018 & below) 137818 HOSE, Hydraulic line (1/2”...
Page 168 Figure 6.3-10. Hydraulic Cabinet ssembly 135900AB 138041AB ECTION 6, Page 58 JRT Compact eries 129946...
Page 169 Figure 6.3-10. Hydraulic Cabinet ssembly Index kyjack Qty. Description Part No. 135900 HYDRAULIC CABINE ASSEMBLY 136352 • WELDMENT, Hydraulic cabinet 137252 • WELDMENT, Manifold baseplate 103995 • WASHER, Flat (1/4”) 104000 • WASHER, Lock (1/4”) 103856 • BOLT, Hex head (1/4”-20 x 3/4”, Grade 5) 103855 •...
Page 170 Figure 6.3-11. Oil Tank ssembly 136273AE Index kyjack Qty. Description Part No. 136273 ANK ASSEMBLY, Oil 136259 • TANK, Oil 117701 • FITTING, Magnetic drain plug 103236 • GAUGE, Oil level/temp 124311 • • INSERT, Threaded 132128 • SCREEN 136369 •...
Page 171 Figure 6.3-12. Gas Tank ssembly 136272AE Index kyjack Qty. Description Part No. 136272 ANK ASSEMBLY, Fuel 136258 • TANK, Fuel 117701 • THREAD STRAIGHT MAGNETIC PLUG ASSEMBLY 149606 • • PLUG, Thread straight magnetic 120190 • • SEAL, Thread straight magnetic plug 136427 •...
Page 172 igure 6.3-13. Main Manifold Front-Right-Top 137189A _1 ECTION 6, Page 62 JRT Compact eries 129946...
Page 173 igure 6.3-13. Main Manifold Index kyjack Qty. Description Part No. 137189 MAIN MANIFOLD ASSEMBLY 37 25 • MANIFOLD, Main with plugs 4583 • FITTING, Adjustable o-ring - 37° flared elbow 5320 • FITTING, Hydraulic plug (08MB) (No outriggers) 04624 • VALVE, Pilot check 04437 •...
Page 174 igure 6.3-13. Main Manifold (Continued) Back-Left-Bottom 137189A _2 ECTION 6, Page 64 JRT Compact eries 129946...
Page 175 igure 6.3-13. Main Manifold (Continued) Index kyjack Qty. Description Part No. Part list continued from the previous page. 224 9 • ASSEMBLY, Quick disconnect (system pressure) 22365 • • FITTING, Connector (6 SAE - 6 JIC) 22385 • • COUPLER, Quick •...
Page 176 Figure 6.3-14. Hydraulic Door ssembly 138041AC_1 Index kyjack Qty. Description Part No. 138041 HYDRAULIC DOOR ASSEMBLY 136355 • DOOR, Hydraulic cabinet 103892 • BOLT, Hex head (1/4”-20 x 5/8”, Grade 5) 115649 • NUT, Hex nylon lock (1/4”-20, Grade 5) 103995 •...
Page 177 Figure 6.3-15. Engine Cabinet ssembly 135899AF_1 ECTION 6, Page 68 JRT Compact eries 129946...
Page 178 Figure 6.3-15. Engine Cabinet ssembly Index kyjack Qty. Description Part No. 135899 ENGINE CABINE ASSEMBLY 147812 • WELDMENT, Engine cabinet (Order Part # 136351 for Machines with Serial #’s 37002061 and Below) 147824 • WELDMENT, Mud guard (Order Part # 137835 for Machines with Serial #’s 37002061 and Below) 115649 •...
Page 179 Figure 6.3-16. Electrical Panel ssembly 137498AC 139261AA ECTION 6, Page 70 JRT Compact eries 129946...
Page 180 • HOUR METER 137919 • BREAKER, 25 Amp circuit 102692 • SWITCH, Push-button 102853 • SWITCH, Toggle 114710 • RING KEY, SKYJACK 133762 • SWITCH KEY, 3 Way 138138 • • BOOT, Key s itch, 138137 • • KEY, #455, 138136 •...
Page 181 Figure 6.3-17. Engine Installation (Kubota DF972) 137197AB ECTION 6, Page 72 JRT Compact eries 129946...
Page 182 Figure 6.3-17. Engine Installation (Kubota DF972) Index kyjack Qty. Description Part No. (Ref.) ASSEMBLY, Engine (For components, refer to Figure 6.4-1) 108818 BOL , Hex head (1/2”-13 x 2.75”, Grade 5) 103470 WASHER, Lock (1/2”, Nom. 0.12) 137241 WASHER, Fender (1/2” Inner DIA) 103892 BOL , Hex head (1/4”-20 x 5/8”, Grade 5) 104000...
Page 183 Figure 6.3-18. Engine Installation (Kubota D902) 13 14 15 137879AF ECTION 6, Page 74 JRT Compact eries 129946...
Page 184 Figure 6.3-18. Engine Installation (Kubota D902) Index kyjack Qty. Description Part No. (Ref.) ASSEMBLY, Engine (For components, refer to Figure 6.4-8) 108818 BOL , Hex head (1/2”-13 x 2.75”, Grade 5) 103470 WASHER, Lock (1/2”, Nom. 0.12) 137241 WASHER, Fender (1/2” Inner DIA) (Ref.) ASSEMBLY, ray engine (For components, refer to Figure 6.3-19)
Page 185 Figure 6.3-19. Tray Engine ssembly 136394AC Index kyjack Qty. Description Part No. 136394 ASSEMBLY, ray engine DF972/D902 136387 • WELDMENT, Tray engine 115649 • NUT, Hex nylon lock (1/4”- 20 Grade 5) 112307 • LATCH, Rotary LH 103995 • WASHER, Flat (1/4”) 126634 •...
Page 186 Figure 6.3-20. Engine Door ssembly 138040AC Index kyjack Qty. Description Part No. 138040 ENGINE DOOR ASSEMBLY 137017 • DOOR, Engine cabinet 103892 • BOLT, Hex head (1/4”-20 x 5/8”, Grade 5) 138026 • STUD, Ball (13mm) 103996 • WASHER, Flat (5/16”) 103404 •...
Page 187 Figure 6.3-21. Engine and Main Manifold Harness Diagrams D 2-15 137528AA_ 137884AD_ 139827AA_ 139647AA ECTION 6, Page 78 JRT Compact eries 129946...
Page 188 Figure 6.3-21. Engine and Main Manifold Harness Diagrams Index kyjack Qty. Description Part No. 139827 HARNESS WIRING DIAGRAM, Main manifold (AN I/C A) 139828 HARNESS WIRING DIAGRAM, Main manifold (CE) 137382 WIRING DIAGRAM, Engine - dual fuel system (Kubota engine) 136178 •...
Page 189 Figure 6.3-22. Electrical Panel Harness Diagram BACK VIEW DEUTSCH DEUTSCH BACK VIEW BACK VIEW OUTRIGGER LI IT SWITCHES 138020AE_2_ 138067AD ECTION 6, Page 80 JRT Compact eries 129946...
Page 190 Figure 6.3-22. Electrical Panel Harness Diagram Index kyjack Qty. Description Part No. 138068 CABLE, Welding #2GA (3/8”x42”x5/16”) 139251 CABLE, Welding #2GA (7/16”x16”x3/8”) 139233 CABLE, Welding #2GA (5/16”x12”x5/16”) 138069 CABLE, Welding #2GA (3/8”x45”x5/16”) 105600 BOO , Red battery 137955 ENGINE HARNESS 117583 •...
Page 191 Figure 6.3-23. Load Sensing Components ydraulic/Electric Side Cabinet 139301AA 138158AB 139273AA ECTION 6, Page 82 JRT Compact eries 129946...
Page 192 Figure 6.3-23. Load Sensing Components Index kyjack Qty. Description Part No. 130439 CON ROLLER, Overload sensing 105621 • SCREW, Machine (#10 - 32 x 1”) 104185 • WASHER, Lock (#10) 104694 • WASHER, Flat (#10) 104003 • NUT, Hex Head (#10-32) 139262 HARNESS, Electric panel 139264...
Page 193 Figure 6.4-1. Engine ssembly (Kubota Engine DF972) 137194AB 137884_1AC ECTION 6, Page 84 JRT Compact eries 129946...
Page 194 Figure 6.4-1. Engine ssembly (Kubota Engine DF972) Index kyjack Qty. Description Part No. 136036 ENGINE, Kubota DF972 136095 • ASSEMBLY, Carburetor 136083 • MANIFOLD, Inlet 136085 • MANIFOLD, Exhaust 136086 • SHIELD, Exhaust manifold heat 136088 • ASSEMBLY, Idler gear 136089 •...
Page 195 Figure 6.4-1. Engine ssembly (Kubota Engine DF972) (Continued) Index kyjack Qty. Description Part No. Part list continued from the previous page. (Ref.) ASSEMBLY, Air cleaner (For components, refer to Figure 6.4-2) (Ref.) ASSEMBLY, Hydraulic Pump (For components, refer to Figure 6.4-5) (Ref.) ASSEMBLY, Exhaust System (For components refer to Figure 6.4-3)
Page 196 Figure 6.4-1. Engine ssembly (Kubota Engine DF972) (Continued) Index kyjack Qty. Description Part No. Part list continued from the previous page. 101860 ACHMEN , hrottle linkage 116031 SWIVEL, Solenoid contactor 120738 BOL , HHCS (1/4”-20 x 4”) 103980 NU , Hex head (1/4”- 20, Grade B) 115649 NU , Nylon lock (1/4”-20) 103962...
Page 197 Figure 6.4-2. ir Cleaner ssembly - Kubota Dual Fuel Engine DF972 137194AA Index kyjack Qty. Description Part No. 136038 ENGINE KI , Kubota DF972, Air Cleaner Kit 104528 • CLAMP , Gear (#28) 136145 • HOSE, Inlet 133222 • CLAMP , Gear (#32) 136144 •...
Page 198 Figure 6.4-3. Exhaust System ssembly - Kubota Engines DF972 / D902 137194AA Index kyjack Qty. Description Part No. 136039 MUFFLER, Horizontal 139447 MUFFLER, Diesel purifier (Kubota D902) 127940 WASHER, Flat (8mm) 116218 WASHER, Lock (M8) 121059 NU , Hex Head (M8-1.25) 136951 UBE, Exhaust (Engine Kubota 972DF)
Page 199 Figure 6.4-4. Radiator Kit - Kubota DF972 / D902 137891AA_1 ECTION 6, Page 92 JRT Compact eries 129946...
Page 200 Figure 6.4-4. Radiator Kit - Kubota DF972 / D902 Index kyjack Qty. Description Part No. 136037 RADIA OR KI , Kubota DF972/D902 136123 • ASSEMBLY, Radiator 136124 • LABEL, Caution 136125 • LABEL, Caution 136126 • HOSE, Water 136127 • HOSE, Water 103320 •...
Page 201 Figure 6.4-5. Hydraulic Pump ssembly (Kubota Engine DF972 / D902) 137194AA Index kyjack Qty. Description Part No. 114201 PUMP , Dual hydraulic (0.671/ 0.366) 114325 ING, Suction pump 103472 WASHER, Flat (3/8”) 103999 WASHER, Lock (3/8”) 101297 BOL , Hex head (3/8”-16 x 1.25”, Grade 5) 120054 ING, (SAE O-ring 37°, 45°...
Page 202 Figure 6.4-6. Propane Fuel System - Kubota Dual Fuel Engine DF972 14 15 16 17 11 12   137194AA 137196AB ECTION 6, Page 96 JRT Compact eries 129946...
Page 203 Figure 6.4-6. Propane Fuel System - Kubota Dual Fuel Engine DF972 Index kyjack Qty. Description Part No. 128917 11” HOSE, (1/2” Inner DIA) 102519 CLAMP , Gear (#6) 103156 ING, Brass (48-6B) 125793 VALVE, Shut-off (Propane) 300797 HOSE, (3/8”, 200psi) 103006 COUPLER, Quick female 103159...
Page 204 Figure 6.4-7. Propane Fuel System - Dual Tank (Kubota Engine DF972)    137194AA 137635AB ECTION 6, Page 98 JRT Compact eries 129946...
Page 205 Figure 6.4-7. Propane Fuel System - Dual Tank (Kubota Engine DF972) Index kyjack Qty. Description Part No. 128917 11” HOSE, (1/2” Inner DIA) 102519 CLAMP , Gear (#6) 103156 ING, Brass (48-6B) 125793 VALVE, Shut-off (Propane) 300797 HOSE, (3/8”, 200psi) 137806 8”...
Page 206 Figure 6.4-8. Engine ssembly (Kubota Engine D902) 137891AG 137884_1AC ECTION 6, Page 100 JRT Compact eries 129946...
Page 207 Figure 6.4-8. Engine ssembly (Kubota Engine D902) Index kyjack Qty. Description Part No. 137651 ENGINE, Kubota D902 137839 • CRANKCASE 137840 • PAN, Oil 137841 • CYLINDER HEAD 137842 • PUMP , Water 137843 • INLET-MANIFOLD 137845 • MANIFOLD, Exhaust 137846 •...
Page 208 Figure 6.4-8. Engine ssembly (Kubota Engine D902) (Continued) Index kyjack Qty. Description Part No. Part list continued from the previous page. (Ref.) ASSEMBLY, Exhaust System (For components, refer to Figure 6.4-3) (Ref.) OIL, Engine (Refer to able 1.1.) (Ref.) SOLU ION, Engine coolant (Antifreeze) (Refer to able 1.1.) (Ref.) ASSEMBLY, Radiator plate...
Page 209 Figure 6.4-9. ir Cleaner ssembly (Kubota Engine D902) 137891AA Index kyjack Qty. Description Part No. 137654 ENGINE KI , Kubota D902, Air Cleaner Kit 104528 • CLAMP , Gear (#28) 137893 • HOSE, Inlet 133222 • CLAMP , Gear (#32) 136144 •...
Page 210 Figure 6.4-10. Hose ssembly, Fuel (Kubota D902) � 137880AD Index kyjack Qty. Description Part No. 102984 174” LINE, Fuel (5/16”) 103321 CLAMP , Gear (#4) 139254 FIL ER, Pre-fuel (Ref.) ASSEMBLY, Fuel filter (For components, refer to Figure 6.3-18 ) 103164 ING, Brass 103176...
Page 211 Figure 6.5-1. Outrigger Control Box ssembly 129290_1AA 133227AA 133228AA ECTION 6, Page 106 JRT Compact eries 129946...
Page 212 Figure 6.5-1. Outrigger Control Box ssembly Index kyjack Qty. Description Part No. 129290 ASSEMBLY, Control Box (Outrigger Option Only) 132812 ASSEMBLY, Control Box (Hydraulic Generator Option Only) 129291 ASSEMBLY, Control Box (Outrigger & Hydraulic Option) 132811 • WELDMENT, Control box 120269 •...
Page 213 Figure 6.5-2. Outrigger Electrical Connections 9e 9f 9e 9f 8d 8e 7e 7i 146115AA ECTION 6, Page 108 JRT Compact eries 129946...
Page 214 Figure 6.5-2. Outrigger Electrical Connections Index kyjack Qty. Description Part No. 127036 PC BOARD, Outrigger Option 12 V 127131 • RELAY, 12V (40 Amp) 127132 • SWITCH (3 position) 103856 BOL , Machine (1/4-20 x 3/4”) 104000 WASHER, Lock (1/4) 104185 WASHER, Lock (#10) 146066...
Page 215 Figure 6.5-2. Outrigger Electrical Connections (Continued) Index kyjack Qty. Description Part No. Part list continued from the previous page. 137552 HARNESS, Outrigger Control Cable (Model 6826) 134032 HARNESS, Outrigger Control Cable (Model 6832) 119902 • PLUG, PC Board 10-pin Connector 300788 •...
Page 216 Figure 6.5-3. Front nd Rear Outrigger ssembly 137255AC ECTION 6, Page 112 JRT Compact eries 129946...
Page 217 Figure 6.5-3. Front nd Rear Outrigger ssembly Index kyjack Qty. Description Part No. (Ref.) OU RIGGER ASSEMBLY, RH (For components, refer to Figure 6.5-4) 137210 OU RIGGER WELDMEN , Rear 137966 OU RIGGER WELDMEN , Front 118387 SPACER, Outrigger 103470 WASHER, Lock (1/2”, Grade 5) 103909 BOL , Hex head (1/2”- 13 x 1.25”, Grade 5)
Page 218 Figure 6.5-4. Outrigger ssembly 138054AD ECTION 6, Page 114 JRT Compact eries 129946...
Page 219 Figure 6.5-4. Outrigger ssembly Index kyjack Qty. Description Part No. 138054 OU RIGGER ASSEMBLY, Left hand side 138055 OU RIGGER ASSEMBLY, Right hand side 124972 • NUT CAP , (3/8”- 16 UNC) 112601 • NUT, Hex flange lock (3/8”- 16) 124356 •...
Page 220 Figure 6.5-5. Outrigger Cylinder ssembly 10373AB Index kyjack Qty. Description Part No. 132694 OU RIGGER CYLINDER ASSEMBLY 1 2132 • WELDMENT, Outrigger Cylinder Barrel 104115 • VALVE, Pilot Check (Not part of cylinder) 103069 • FITTING, O-ring 120640 • PISTON 106230 •...
Page 221 Figure 6.5-6. Outrigger Hydraulic Connections O MAIN MANIFOLD 137539AB 138075AB_2 Index kyjack Qty. Description Part No. 137536 UBE ASSEMBLY, Hydraulic outrigger (front left inner) 137538 UBE ASSEMBLY, Hydraulic outrigger (front left outer) 109127 MOUN , ube twin insert 103995 WASHER, Flat (1/4”) 103980 NU , Hex head (1/4”- 20, Grade 5) 137550...
Page 222 Figure 6.5-7. Outrigger Manifold ssembly 138075AB ECTION 6, Page 118 JRT Compact eries 129946...
Page 223 Figure 6.5-7. Outrigger Manifold ssembly Index kyjack Qty. Description Part No. 133122 MANIFOLD OU RIGGER ASSEMBLY 111970 • MANIFOLD, Outrigger 103069 • FITTING, Straight 103613 • COIL, 12V solenoid 2 prong 103655 • VALVE, Poppet valve 114578 • FITTING, Elbo 103920 •...
Page 224 Figure 6.5-8. 800W Inverter Option 138091AC ECTION 6, Page 120 JRT Compact eries 129946...
Page 225 Figure 6.5-8. 800W Inverter Option Index kyjack Qty. Description Part No. 138093 CABLE, Welding #6GA, 1/4” x 8” x 3/8”, (103, 103) 138094 FUSE, 125 Amp (Ref.) LABEL, Fuse (For components, refer to Figure 6.6-5) 103068 INSULA OR, Fuse 103855 BOL , Hex head (1/4”-20 x 1/2”, Grade 5) 104000 WASHER, Lock (1/4”)
Page 226 Figure 6.5-9. 110/220 Clamp ssembly Option 1 11 9 10 9 10 1 11 9 10 12 11 9 10 1 11 9 10 9 10 139570AC ECTION 6, Page 122 JRT Compact eries 129946...
Page 227 Figure 6.5-9. 110/220 Clamp ssembly Option Index kyjack Qty. Description Part No. 103078 CLAMP , Double G10 101632 BOL , Hex head (3/8”-16 x 3/4” Grade 5) 103999 WASHER, Lock (3/8”) 103472 WASHER, Flat (3/8”) 103978 NU , Hex head (3/8”-16 Grade 5) 125810 CLAMP , Double S470G5-1 103962...
Page 228 Figure 6.5-10. Hydraulic Generator Option 19 13 15 20 142407AA 146065AA ECTION 6, Page 124 JRT Compact eries 129946...
Page 229 Figure 6.5-10. Hydraulic Generator Option Index kyjack Qty. Description Part No. 145952 GENERA OR, 2kW Hydraulic (115V/220V) 141829 GENERA OR, 2kW Hydraulic (115V) AN I/C A 142417 WELDMEN , Generator cover 103864 BOL , Hex head (0.312-18 x 1 grade 5) 103996 WASHER, Flat 0.312 143693...
Page 230 Figure 6.5-11. Hydraulic Hose Connection - Hydraulic Generator Option 146081AA ECTION 6, Page 126 JRT Compact eries 129946...
Page 231 Figure 6.5-11. Hydraulic Hose Connection - Hydraulic Generator Option Index kyjack Qty. Description Part No. 114583 ING, Hydraulic (08MJ08MB 90 DEG) 113348 ING, Hydraulic (6-4 O-RING 90 elbow 106551 HOSE, Hydraulic line (1/4 DIA*10) 110498 ING, Hydraulic (08FJ06MJ reducer) 146107 ING, ee (10MORB - 08MJ - 08MJ) 143653 HOSE, Hydraulic (1/2 08JICF - 08JICF X 71”)
Page 232 Figure 6.5-12. Hydraulic Generator Relay ssembly 6ACR 6BCR 6CCR 14CR 6ACR 6BCR 6CCR D 6C D 6D 9 10 11 12 146098AA Index kyjack Qty. Description Part No. 146098 ASSEMBLY, Hydraulic generator relay 146055 • BRACKET, Relay mount 127035 • RELAY, 12V 40 AMP 115545 •...
Page 233 Figure 6.5-13. Scissor Guard Option With Diesel Fuel 135917AA ECTION 6, Page 130 JRT Compact eries 129946...
Page 234 Figure 6.5-13. Scissor Guard Option With Diesel Fuel Index kyjack Qty. Description Part No. 135917 Scissor Guard Assembly 139408 • WELDMENT, Scissor guard (right rear) 139400 • WELDMENT, Scissor guard (front/rear) 139407 • WELDMENT, Scissor guard (left rear) 104606 • NUT, Hex lock (0.375-16) 139403 •...
Page 235 Figure 6.5-14. Scissor Guard With Dual Fuel A - ingle Propane B - Dual Propane 135918AA 135919AA ECTION 6, Page 132 JRT Compact eries 129946...
Page 236 Figure 6.5-14. Scissor Guard With Dual Fuel Index kyjack Qty. Description Part No. 135918 Scissor Guard Assembly With P-B Option 135919 Scissor Guard Assembly With Dual P-B Option 139408 • WELDMENT, Scissor guard (right rear) 139400 • WELDMENT, Scissor guard (front/rear) 139406 •...
Page 237 Figure 6.5-15. Work Light Option 137979AB Index kyjack Qty. Description Part No. 137979 ASSEMBLY, Work light 141732 • BULB, 150 Watt halogen, 78 mm 141701 • WORK LIGHT, Dual 250 Watt halogen 138050 • BRACKET, Work light 103861 • BOLT, Hex head (0.25-20 x 2 grade 5) 104000 •...
Page 238 Figure 6.6-1. Label Kit Label Kits he following label kit is for models SJ 6826 and 6832. It contains labels that are com- mon to both machines including outrigger option. It excludes: • serial numbers • stripes • tapes • platform capacities •...
Page 239 igure 6.6-2. Labels - Chassis (Left and Back) 138089AB_ 137400AD ECTION 6, Page 136 JRT Compact eries 129946...
Page 240 Figure 6.6-2. Labels - Chassis (Left and Back) Index kyjack Qty. Description Part No. 129758 LABEL, Skyjack logo, small blue 129838 LABEL, Keep 138086 LABEL, “SJ6832R ” (Model 6832) 138087 LABEL, “SJ6826R ” (Model 6826) 129839 LABEL, Clear 103125 S RIPE, White/blue...
Page 241 igure 6.6-3. Labels - Chassis ( ront and Right)    138089AB_ 137400AB_1 Index kyjack Qty. Description Part No. 146526 LABEL, Danger/Warning Info (Order Part # 128742 for Machines with S/N 37000634 and Below) 123628 LABEL, Manual box 126056 LABEL, Falling hazard 106406 LABEL, Maintenance support...
Page 242 Figure 6.6-4. Labels - Chassis (Top) 138089AB_5 Index kyjack Qty. Description Part No. 102896 LABEL, Forklift boot 124767 LABEL, ie down/lift lugs Part of Label Kit JRT Compact eries ECTION 6, Page 139 129946...
Page 243 Figure 6.6-5. Labels - Misc UEL SWITCH SEQUENCE UEL SWITCH SEQUENCE   RO ANE RO ANE 138089AB_ 138145AB_1 ECTION 6, Page 140 JRT Compact eries 129946...
Page 244 Figure 6.6-5. Labels - Misc Index kyjack Qty. Description Part No. 119674 LABEL, Battery disconnect switch 137681 LABEL, Panel 68XXR 124883 LABEL, Fuel switch sequence 102961 LABEL, A F Dexron III 138146 LABEL, No smoking 132400 LABEL, Unleaded fuel only (Kubota DF engine) 102962 LABEL, Diesel fuel...
Page 245 Figure 6.6-6. Labels - Misc UTLET B X ASSEMBLY UTRIGGERS 135913AA_2 133949AB ECTION 6, Page 142 JRT Compact eries 129946...
Page 246 Figure 6.6-6. Labels - Misc Index kyjack Qty. Description Part No. 110333 LABEL, Connect platform AC supply here 119866 LABEL, Danger, hand/foot pinch 106705 LABEL, Do not alter Part of Label Kit JRT Compact eries ECTION 6, Page 143 129946...
Page 247 Table 1.1. SJRT Scissor Fluids XLE OIL *Qty. *Qty. Skyjack xle Type Recommended Equivalent Oil Oil Type (Liters) (Gallons) Part No. ushman Front 0.634 Gear Oil, 80W-90 GL5 134612 Dana Front / Rear hevron Gear Lubricant Delo ESI 80W-90, altex Gear Lubricant ESI 80W-90,...
Page 248 Table 1.1. SJRT Scissor Fluids Table continued from the previous page. ENGINE OIL Recommended Equivalent Oil Qty. Qty. Skyjack Engine Type Oil Type, Viscosity (Viscosity - API Service Designation) (Liters) (Gallons) Part No. Kubota D902 Kubota D1105 1. 5 10W 0 - API Service Designation CG-4, 105287 CF-4, CF, CD, SH.
Page 250 .skyjack.com...

This manual is also suitable for:

6826rt

Skyjack 6832RT Maintenance And Parts Manual

Quick Links

Related Manuals for Skyjack 6832RT

Summary of Contents for Skyjack 6832RT

This manual is also suitable for:

Table of Contents