LELY COSMIX P Installation And Operator's Manual
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LELY COSMIX P Installation And Operator's Manual

Concentrate feeder
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LELY COSMIX P
Concentrate Feeder
Installation and Operator Manual
5.2308.8512.0 B
EN – English Original
innovators in agriculture

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  • Page 1 LELY COSMIX P Concentrate Feeder Installation and Operator Manual 5.2308.8512.0 B EN – English Original innovators in agriculture...
  • Page 2 innovators in agriculture INTENTIONALLY BLANK...
  • Page 3 Welger are registered trademarks of the Lely Group. Lely reserves all rights with respect to its trademarks. Any unauthorized use of any Lely-owned trademark or any use of a trademark that is confusingly similar to, or likely to cause confusion with a Lely-owned trademark, would constitute infringement of Lely’s exclusive rights.
  • Page 4 innovators in agriculture INTENTIONALLY BLANK TRADEMARKS, COPYRIGHT AND DISCLAIMER...
  • Page 5 innovators in agriculture LIST OF INCLUDED AMENDMENTS Issue Date (yy/mm) Chapter(s) Remarks 16/08 • Lifting mechanism of the M-box changed. • Air pressure ON / OFF valve added. 15/08 4,5,7 Long distance (LD) tag functionality added: machine • 5.2309.0040.X. • Adjustment of the photocell (Qwes IR models) added.
  • Page 6 innovators in agriculture INTENTIONALLY BLANK LIST OF INCLUDED AMENDMENTS...
  • Page 7 Operator Technical Training Manual is not covered by the warranty scheme. Warranty does not apply to consequential damage which does not involve the machine itself. All systems are tested. However in the event of a malfunction Lely cannot be held responsible for consequential damage. WARRANTY RESTRICTIONS...
  • Page 8 innovators in agriculture INTENTIONALLY BLANK WARRANTY RESTRICTIONS...
  • Page 9 All information in this manual has been compiled with care. Lely shall not be liable for errors or faults in this manual. The recommendations are meant to serve as guidelines. All instructions, pictures and specifications in this manual are based on the latest information that was available at the time of publication.
  • Page 10 The Type and Serial Number Plate is attached to the control box of the concentrate feeder, on the top. Always include the type and serial number of your concentrate feeder when you contact your local Lely service provider or order spare parts.
  • Page 11 innovators in agriculture Telephone number email address PREFACE...
  • Page 12 innovators in agriculture INTENTIONALLY BLANK PREFACE...

  • Page 13: Table Of Contents

    ..............4-20 4.6.3 Interaction between the Components of the Feeder (Cosmix P) ..... . 4-21 INSTALLATION ..................5-1...
  • Page 14 5.3.9 Install a Qwes leg Reader and a Floor Antenna (Cosmix P) ......5-24 Connect the Cosmix P .
  • Page 15 ......7-7 Adjust the Detection Distance of the Photocell (Cosmix P) ....... . 7-9 Adjustments in the T4C Software .
  • Page 16 innovators in agriculture INTENTIONALLY BLANK Table of Contents...

  • Page 17: Introduction (Cosmix P)

    INTRODUCTION The LELY COSMIX P Concentrate Feeder supplies an exact portion of extra feed for cows to realize their maximum milk production. The feed portion can be a mixture of up to four different types of concentrates.
  • Page 18 innovators in agriculture INTENTIONALLY BLANK 1-18 Introduction...

  • Page 19: Safety

    innovators in agriculture SAFETY Introduction The safety alert symbol identifies important safety messages on your concentrate feeder and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instruction of the safety message. Figure 2.

  • Page 20: General Safety (Cosmix P)

    Do not risk injury or death by ignoring good safety practices. • COSMIX P owners must train operators before they operate the concentrate feeder. This training must be repeated at least annually •...

  • Page 21: Installation Safety

    • Always be alert for unexpected movement of the cow. Cows can transmit large forces to parts of the machine. Contact your nearest Lely service provider if you have any questions. • • Review safety related items with all operators frequently (annually).

  • Page 22: Safety Decals

    innovators in agriculture Make sure all covers and guards are installed when maintenance work • is complete. 2.3.6 Safety Decals 2.3.6.1 Safety Decal Messages General safety messages appear in this safety messages section. Specific safety messages are in applicable parts of this manual when potential hazards may occur if the instructions or procedures are not followed.
  • Page 23 innovators in agriculture Danger: Pinching hazard Danger of being pinched by moving parts. Keep away from all moving parts during operation of the concentrate feeder. Pinching hazard decal (except Canada and USA) Pinching hazard decal (Canada and USA) Danger: Electrocution hazard Switch off the electrical power supply with the main switch and install a lock on it before you clean or do maintenance on the concentrate feeder.
  • Page 24 Do not use mineral spirits, abrasive cleaners or other similar agents that may damage the safety decals. Replace safety decals that are missing or that are illegible. • • Safety decals can be purchased from your local Lely service provider. SAFETY...

  • Page 25: Specifications

    innovators in agriculture SPECIFICATIONS Dimensions and Weigth Refer to the diagrams in chapter 10 for the complete dimensions of the concentrate feeder. • Height (fence closed): 210 cm (82.7 in). • Height (fence open): 245 cm (96.5 in). Length: 304 cm (119.7 in). •...
  • Page 26 An authorized electrician must approve the final electrical installation • (including earthing) and supply an official report that is given to the Lely service provider before the installation is used. Warranty on electronics will not be given if the earthing is not correctly installed.

  • Page 27: Description And Operation

    innovators in agriculture DESCRIPTION AND OPERATION Introduction The concentrate feeder has the following main parts: • Frame and fencing. • Feed hopper(s) (1-4) for concentrates. Feed bin. • • Control box. Cow identification reader. • The concentrate feeder is installed in the barn. The concentrate feeder is connected to the T4C network.
  • Page 28 innovators in agriculture Figure 5. Main components with Qwes ISO leg identification KEY: 1. Control box - 2. Feed hopper - 3. Side fence - 4. Feed bin - 5. Front portal - 6. EWA transformer - 7. Rear portal - 8. Floor antenna mat - 9. M-box DESCRIPTION AND OPERATION...
  • Page 29 innovators in agriculture Figure 6. Main components with Qwes IR identification KEY: 1. Control box - 2. M-box - 3. Rear portal - 4. Front portal - 5. Feed bin - 6. Side fence - 7. Feed hopper DESCRIPTION AND OPERATION...

  • Page 30: Component Description

    innovators in agriculture Figure 7. Main components with Qwes LD identification KEY: 1. Control box - 2. Reader (External IDU 530) - 3. M-box - 4. Rear portal - 5. Front portal - 6. Feed bin - 7. Side fence - 8. Feed hopper Component Description 4.2.1 Frame and Fencing...

  • Page 31: Control Box

    The concentrate feeder has up to four hoppers. In most cases the feed hoppers are filled by tube feeders that are connected to silos. Lely does not supply tube feeders and silos. A feed hopper can contain 48 cm of concentrates.
  • Page 32 innovators in agriculture The concentrate feeder sends output to the T4C farm management software. 4.2.3.1 ADS3830 PCB The ADS3830 PCB (see figure 8 on page 4-7) controls the valves that supply air to the cylinders of the feed dosing unit. The pcb is installed in the control box.
  • Page 33 innovators in agriculture Figure 8. ADS3830 PCB KEY: 1. Not used - 2. Not used - 3. Ethernet connector - 4. Not used - 5. E-Link - 6. Reader (only Qwes IR/LD models) or Velos box (only Qwes ISO leg models) - 7. 24V power supply - 8. Pneumatic cylinder - 9.
  • Page 34 innovators in agriculture The photocell sends output to the ADS3830 PCB. 4.2.3.5 Power Supply 24 VDC A 24 VDC power supply is installed to provide 24 VDC power. 4.2.3.6 Network Switch (optional) An optional network switch can be installed to connect more than one concentrate feeder to the network.
  • Page 35 innovators in agriculture Figure 9. Control box (Qwes ISO neck) KEY: 1. Main power switch - 2. E-Link connection - 3. Air valve block - 4. ADS3830 PCB - 5. Pressure reducer 2 bar (29 psi) (close M- box) - 6. Pressure reducer 4 bar (58 psi) (open M-box) - 7. Air pressure ON / OFF valve - 8. Pneumatic cylinder - 9. M-box down sensor - 10.
  • Page 36 innovators in agriculture Figure 10. Control box (Qwes IR) KEY: 1. Main power switch - 2. E-Link connection - 3. Air valve block - 4. ADS3830 PCB - 5. Pressure reducer 2 bar (29 psi) (close M- box) - 6. Pressure reducer 4 bar (58 psi) (open M-box) - 7. Air pressure ON / OFF valve - 8. Pneumatic cylinder - 9. M-box down sensor - 10.
  • Page 37 innovators in agriculture Figure 11. Control box (Qwes LD) KEY: 1. Main power switch - 2. E-Link connection - 3. Air valve block - 4. ADS3830 PCB - 5. Pressure reducer 2 bar (29 psi) (close M- box) - 6. Pressure reducer 4 bar (58 psi) (open M-box) - 7. Air pressure ON / OFF valve - 8. Pneumatic cylinder - 9. M-box down sensor - 10.

  • Page 38: Cow Identification Systems

    innovators in agriculture Figure 12. Control box (Qwes ISO leg) KEY: 1. Main power switch - 2. E-Link connection - 3. Air valve block - 4. ADS3830 PCB - 5. Pressure reducer 2 bar (29 psi) (close M- box) - 6. Pressure reducer 4 bar (58 psi) (open M-box) - 7. Air pressure ON / OFF valve - 8. Pneumatic cylinder - 9. M-box down sensor - 10.

  • Page 39: Operator Interface (Cosmix P)

    innovators in agriculture 4.2.4.2 Qwes LD System The Qwes LD cow identification system has three components: The cow tag (Qwes H, Qwes HR, Qwes H-LD or Qwes HR-LD). • • The IR LD reader. • The LD receiver. The reader is installed in a plastic box in the control box (see figure 10 on page 4-10).

  • Page 40: The T4C Window Explained

    innovators in agriculture The T4C software receives data requests from the concentrate feeder. The T4C software sends data (new and updated) to the concentrate feeder. 4.4.1 The T4C Window Explained The T4C software is displayed in a Microsoft Internet Explorer window. The window has the following parts: •...

  • Page 41: Menu Structure E-Link

    innovators in agriculture The LCD display also shows reports and alarms. The connector of the E-Link Manual Controller is on the front side of the control box (2) (see figure 9 on page 4-9). The E-Link has the following buttons: •...
  • Page 42 innovators in agriculture Figure 15. The E-Link menu structure 4.5.2.1 Version info 'Version info' displays information about the software installed on the ADS3830 PCB. The menu displays the following items: Software version. • • Time when the software was compiled. •...
  • Page 43 innovators in agriculture Keep blocker open (Not used). • • Photocell active. • Weigh unit on (Not used). Portion size1. • • Portion size2. Portion size3. • Portion size4. • • Portion size5 (Not used). CalibrateTagsActive. • • Cal. Tag1. •...
  • Page 44 innovators in agriculture The menu has the following items: • Set defaults. Dev addr Cosmix. • • Dev addr T4C. • Dev addr CRS+. • IP Address. • ETH address. The menu 'Set defaults' is used to restore all default network settings. When the default settings are restored, the network address is also reset.
  • Page 45 innovators in agriculture The menu item 'Tag id' displays the tag ID when a cow is present in the concentrate feeder and the value 1 if the cow is detected by the (optional) photocell (see page 7-6). The menu 'Valves/Blocker' is used to test the correct operation of the valves (see page 7-6).

  • Page 46: Cosmix Service Interface

    innovators in agriculture 4.5.3 Cosmix Service Interface The service interface of the concentrate feeder is the web interface of the ADS3830 PCB. The interface is accessible with an internet browser. The service interface enables changes to be made to all the device settings except the IP-address.
  • Page 47 innovators in agriculture The cow has feed credit for the connected feed types. • • The cow is allowed to eat concentrates in the concentrate feeder. Feed credit The amount to be fed must be higher than 0 kg (0 lb) for at least one of the connected feed types.
  • Page 48 innovators in agriculture INTENTIONALLY BLANK 4-22 DESCRIPTION AND OPERATION...

  • Page 49: Installation

    The concentrate feeder package must contain the parts listed below. Make sure all these items are present before you start the installation. If items are missing, contact your local Lely service provider. 1× Feed unit with one feed hopper. •...

  • Page 50: Preparation By The Owner

    Install the earth wire and get it approved by the energy company. Install an external feed delivery system. • • Consult the local Lely service provider for the correct position of the concentrate feeder in the barn. • Read and understand the concentrate feeder Installation and Operator Manual.

  • Page 51: Preparation By Lely

    Analyze the operational requirements of the farm before you install the concentrate feeder. This will make sure the concentrate feeder is installed in the correct position. Please contact your Lely service provider for help with your specific requirements. •...

  • Page 52: Install The Cosmix P

    Figure 16. Example: installation in a barn KEY: 1. Spare room - 2. Cosmix concentrate feeder - 3. Walk alley - 4. Barn Install the Cosmix P Wear safety shoes. 5.3.1 Preparation This procedure requires a minimum of two persons.
  • Page 53 innovators in agriculture 4× Bracket set (1.5 in×1.5 in). • • 16× Bolt, washer, nut. • 4× T-clamps. Installation This procedure requires a minimum of two persons. 1. Put the front portal (1) (see figure 17 on page 5-6) on the floor, hold The front portal has a small mounting strip on top of it.
  • Page 54 innovators in agriculture Figure 17. Install the portals and fences KEY: 1. Front portal - 2. Allen bolt - 3. Bolt - 4. T-clamps - 5. Brackets - 6. Side fences INSTALLATION...

  • Page 55: Level, Square And Tighten The Fences (Cosmix P)

    innovators in agriculture Figure 18. Lift the fences and install the rear portal KEY: 1. Rear portal - 2. Bolt - 3. Allen bolt - 4. Allen bolt - 5. Screw driver 5.3.3 Level, square and tighten the Fences Special tools Level.
  • Page 56 innovators in agriculture Figure 19. Level the side fences KEY: 1. Front portal - 2. Level - 3. T-clamp - 4. Allen bolt INSTALLATION...

  • Page 57: Install The Portals On The Floor (Cosmix P)

    innovators in agriculture Figure 20. Square the angles KEY: 1. Front portal A: Distance between front side of side fence and opposite bracket B: Distance between front side of side fence and opposite bracket 5.3.4 Install the Portals on the Floor Parts 8×...

  • Page 58: Install The Control Box

    innovators in agriculture 5.3.5 Install the Control Box 5.3.5.1 Install the Control Box – General For installation of a concentrate feeder with Qwes LD identification refer to ‘Install the control box – Qwes LD identification’ (see page 5-11). Parts • 1x Control box.
  • Page 59 innovators in agriculture Figure 21. Install the control box KEY: 1. Control box - 2. Bolt - 3. Washer - 4. Nut 5.3.5.2 Install the Control box - Qwes LD Identification Parts • 1x Control box. • 2x Bolt M8x13, washer and cap nut. 2x Carriage bolt M8x16, washer and cap nut.

  • Page 60: Install The Front Plate (Cosmix P)

    innovators in agriculture 7. Install the reader-bracket assembly (8) and the control box on the bracket on the rear portal (3) with three bolts (4), washers (2) and cap nuts (1). 8. Install the reader-bracket assembly (8) and the control box on the bracket on the front portal (6) with two carriage bolts, washers and cap nuts.
  • Page 61 innovators in agriculture 2. Install the four bolts (9) and eight nuts (7) on the mounting pipes. The mounting pipes can be installed on three different heights on the back plate (3) and (4) 3. Install the two mounting pipes on the rear plate with the four nuts (5) and washers (6).
  • Page 62 innovators in agriculture Figure 23. Install the pipes on the front plate KEY: 1. Mounting pipe - 2. Front plate - 3. Lower mounting pipe installation holes - 4. Upper mounting pipe installation holes - 5. Nut - 6. Washer - 7. Nuts - 8. T-clamp - 9. Bolt 5-14 INSTALLATION...

  • Page 63: Install The Feed Bin And The Feed Hopper On The Front Plate

    innovators in agriculture Figure 24. Install the front plate on the fences KEY: 1. T-clamp - 2. Allen bolt - 3. Bolt 5.3.7 Install the Feed Bin and the Feed Hopper on the Front Plate Parts Dosing units (1-4). • •...
  • Page 64 innovators in agriculture Figure 25. Install the feed bin KEY: 1. Bolt - 2. Washer - 3. Nut - 4. Feed bin 5-16 INSTALLATION...

  • Page 65: Install The M-Box (Cosmix P)

    innovators in agriculture Figure 26. Install the dosing unit, feed hopper and feed funnel KEY: 1. Dosing unit - 2. Feed funnel cover - 3. Feed hopper cover - 4. Clamping spring 5.3.8 Install the M-box Parts 1× Left part M-box. •...
  • Page 66 innovators in agriculture This procedure requires a minimum of two persons. 1. Connect the two parts of the M-box (see figure 27 on page 5-19). 2. Install a M8×45 bolt (1), a washer (2) and a cap nut (3) at both upper and lower side.
  • Page 67 innovators in agriculture 17. Remove the dust covers from the tube connectors (6,8) (see figure 33 on page 5-24) on the pneumatic cylinder. 18. Install the pneumatic cylinder between the bracket at the control box side and the bracket at the M-box side with the bolts (5), washers (2,4), bushings (3) and nuts (1).
  • Page 68 innovators in agriculture Figure 28. Installation order of bolts, nuts, washers, bushings and cap nuts KEY: 1. Bolt - 2. Washer - 3. Bushing - 4. Bushing - 5. Washer - 6. Cap nut 5-20 INSTALLATION...
  • Page 69 innovators in agriculture Figure 29. Install the bracket for the pneumatic cylinder (M-box side) KEY: 1. Bracket - 2. Nut - 3. Washer - 4. Clamp - 5. Washer - 6. Bolt Figure 30. Install the M-box on the side fences INSTALLATION 5-21...
  • Page 70 innovators in agriculture Figure 31. Install the bracket for the pneumatic cylinder (control box side) KEY: 1. Bolt - 2. M-box up sensor - 3. Bracket - 4. M-box down sensor - 5. Plate - 6. Cap nut - 7. Pipe clamps 5-22 INSTALLATION...
  • Page 71 innovators in agriculture Figure 32. Install the cover plates KEY: 1. Bracket - 2. Bolt - 3. Air pressure ON / OFF valve - 4. Cover plates - 5. Nut INSTALLATION 5-23...

  • Page 72: Install A Qwes Leg Reader And A Floor Antenna (Cosmix P)

    innovators in agriculture Figure 33. Install the pneumatic cylinder KEY: 1. Nut - 2. Washer - 3. Bushings - 4. Washer - 5. Bolt - 6. Tube connector - 7. Pneumatic cylinder - 8. Tube connector 5.3.9 Install a Qwes leg Reader and a Floor Antenna This section only applies when you have a concentrate feeder with Qwes leg identification.
  • Page 73 innovators in agriculture 1. Remove the cover (2) (see figure 36 on page 5-27) from the EWA transformer box. 2. Loosen four screws that attach the pcb on the EWA transformer box. 3. Route the coax cable through the gland nut (1) into the EWA transformer box.
  • Page 74 innovators in agriculture Figure 34. Install the antenna mat KEY: 1. Hole (lower side front portal) - 2. Floor antenna mat Figure 35. Feed the coax cable through the hole in the upper side of the frame KEY: 1. Hole (upper side front portal) - 2. Coax cable 5-26 INSTALLATION...
  • Page 75 innovators in agriculture Figure 36. EWA transformer box KEY: 1. Coax cable through gland nut - 2. Cover INSTALLATION 5-27...
  • Page 76 innovators in agriculture Figure 37. EWA transformer box (open) KEY: 1. Potentiometer - 2. Wire - 3. Terminal strip 5-28 INSTALLATION...
  • Page 77 innovators in agriculture Figure 38. Connect a Qwes leg ID reader KEY: 1. Jumper wire connector - 2. Jumper wire connector - 3. Antenna wire connector - 4. Antenna wire connector - 5. Trimmer coil - 6. Shielding connector - 7. Inner wire connector INSTALLATION 5-29...

  • Page 78: Connect The Cosmix P

    1. EWA transformer box - 2. Cable shoe - 3. Upper cover EWA transformer housing - 4. Lower cover EWA transformer housing - 5. Cable shoe Connect the Cosmix P Use a cable channel to protect the cables and tubes against external mechanical effects.
  • Page 79 innovators in agriculture 6. Connect the black air tube (600 mm) that leads to the pneumatic cylinder to the tube connector (9). 7. Lead the blue and black tubes that lead to the pneumatic cylinder through the cable throughput (5) to the other side of the control box. 8.
  • Page 80 innovators in agriculture Figure 40. Connect the Control Box KEY: 1. Connection bolt for earth cable - 2. Network connector - 3. FSK pcb - 4. 24 V power supply - 5. Cable throughput - 6. Air pressure reducer 2 bar (29 psi), close M-box, red mark - 7.

  • Page 81: Connect The Qwes Reader Cable (Cosmix P)

    innovators in agriculture Figure 41. Fixate the air tubes KEY: 1. Tie wrap 5.4.2 Connect the Qwes Reader Cable 1. Find the cable to the Qwes reader (see page 5-24). 2. Route the Qwes reader cable into the control box. 3.

  • Page 82: Connect The 230 Vac Power Supply Cable (Cosmix P)

    innovators in agriculture 3. Connect the inner wire to the + antenna connector (16) on the Velos box. 5.4.3 Connect the 230 VAC Power Supply Cable 1. Install a power supply cable from the nearest 230 V power supply to the concentrate feeder.
  • Page 83 innovators in agriculture 1. Make sure the network cable is of type S-FTP 200MHz CAT5e. 2. Cut a piece of network cable to the correct length. 3. Feed the network cable into the control box. Installation 1. Install the connector cover and the cap on the network cable (1) (see figure 43 on page 5-36).

  • Page 84: Install A Type 2 Network Connector (Cosmix P)

    innovators in agriculture 16. Repeat the installation procedure for the other side of the network cable. Figure 43. Install a type 1 network connector 5.4.6 Install a Type 2 Network Connector Special tools • Ethernet crimping tool. Preparation 1. Make sure the network cable is of type S-FTP 200MHz CAT5e. 2.
  • Page 85 innovators in agriculture 2. Remove approximately 5 cm (2 in) of the insulation (2). 3. Slide the screen backwards (2). 4. Install the metal shielding tape on the screen (2). 5. Cut the remaining screen (2). 6. Remove the plastic shield from the cable. 7.

  • Page 86: Install The Network Cable On An Earthing Clamp (Cosmix P)

    innovators in agriculture Figure 44. Install a type 2 network connector 5.4.7 Install the Network cable on an Earthing Clamp 1. Remove one of the earthing clamps (8) (see figure 40 on page 5-32). 2. If the concentrate feeder has no (optional) network switch: 1.

  • Page 87: Setup The Cosmix P (Cosmix P)

    (12), if applicable. Figure 45. Install a network cable to a ground rail Setup the Cosmix P 1. Make sure the E-Link is connected (22) (see figure 40 on page 5-32) and the main switch is switched On.
  • Page 88 innovators in agriculture 7. Calibrate the valves (see page 7-4). 8. Set the portion size (see page 7-4). 9. Set the feed speed (see page 7-12). 10. Clear all tables (see page 7-5). 11. Test the correct operation of the concentrate feeder (see page 7-5). 12.

  • Page 89: Operating Instructions

    innovators in agriculture OPERATING INSTRUCTIONS List Details about the Rest Feed Make sure the connection with T4C is still working properly if: • Two or more Cosmix machines are installed and The amount of rest feed in T4C raises quickly. •...

  • Page 90: List A Device Intake Overview (Cosmix P)

    innovators in agriculture List a Device Intake Overview The report ''Feeding - Device Intake Overview' displays the total feed intake per device (milking robot and concentrate feeder) and per feed type in a given period. 1. Go to the page Analysis/Reports > Reports. 2.

  • Page 91: Test And Adjustment

    innovators in agriculture TEST AND ADJUSTMENT Introduction This chapter contains the following test and adjustment procedures for the concentrate feeder: • Set the network settings (see page 7-1). • Make basic software settings (see page 7-3). Test the operation of the concentrate feeder (see page 7-5). •...

  • Page 92: Set The Device Address Of The Cosmix (Cosmix P)

    innovators in agriculture 3. Push soft button [OK] to confirm. After a few seconds you return to the main menu. 7.3.2 Set the Device Address of the Cosmix Block the cow traffic to the concentrate feeder before you do this procedure. Use the E-Link manual controller for this procedure.

  • Page 93: Make Basic Software Settings

    innovators in agriculture Make Basic Software Settings 7.4.1 Display the Software version Block the cow traffic to the concentrate feeder before you do this procedure. Use the E-Link manual controller for this procedure. 1. In the main menu, select ‘Version number’ and push button [ 2.

  • Page 94: Calibrate The Valves (Cosmix P)

    innovators in agriculture Use the E-Link manual controller for this procedure. 1. In the main menu of the E-Link, select ‘Settings’ and push button [ 2. Select 'Photocell active' and push button[ 3. Use the buttons [ ] or [ ] to change the value.

  • Page 95: Adjust The Portion Size (Cosmix P)

    "Remove Local Data!!!". 3. Push soft button [OK] to confirm. After a few seconds you return to the menu 'Setup'. Test the Operation of the Cosmix P 7.5.1 Test the Time Setting Block the cow traffic to the concentrate feeder before you do this procedure.

  • Page 96: Display Real Time Information (Cosmix P)

    innovators in agriculture 2. Else, set the time (see page 7-3). 7.5.2 Display Real Time Information Block the cow traffic to the concentrate feeder before you do this procedure. Use the E-Link manual controller for this procedure. 1. In the main menu, select 'Testing' and push button [ 2.

  • Page 97: Test The M-Box (Cosmix P)

    innovators in agriculture 6. If the concentrate feeder has two or more feed types: 1. Select 'Valve 2' and push button [ 2. Make sure the dosing unit gives the correct feed type. 7. If the concentrate feeder has three or more feed types: 1.
  • Page 98 innovators in agriculture 1. Open the control box. 2. Find the indication LEDs (4) (see figure 46 on page 7-9) on the Velos box (3). 3. Open the EWA transformer box (see figure 37 on page 5-28). 4. Find the trimmer coil (2) (see figure 46 on page 7-9) on the EWA transformer pcb (1).

  • Page 99: Adjust The Detection Distance Of The Photocell (Cosmix P)

    innovators in agriculture Figure 46. Adjust the EWA transformer KEY: 1. EWA transformer pcb - 2. Trimmer coil - 3. Velos box - 4. Indication LEDs - 5. Terminal strip Figure 47. Remove/install the Qwes ISO leg reader KEY: 1. Bolt, washers and nut Adjust the Detection Distance of the Photocell Special tools TEST AND ADJUSTMENT...
  • Page 100 innovators in agriculture Screwdriver. • Preparation 1. Open the control box. 2. Find the photocell. 3. Find the detection distance adjuster on the photocell. Adjust To set the cow detection area (see figure 48 on page 7-10): 1. Turn the detection distance adjuster (4) (see figure 49 on page 7-11) completely counterclockwise with the screwdriver to the minimum detection distance (I) (see figure 50 on page 7-11).
  • Page 101 innovators in agriculture Figure 49. Photocell LEDs and detection distance adjuster KEY: 1. Detection LED (red) - 2. Adjuster indicator - 3. Stability LED (green) - 4. Detection distance adjuster Figure 50. Adjust the detection distance of the photocell KEY: A: Detection LED comes on, stability LED goes out B: Maximum detection distance reached / Floor scan TEST AND ADJUSTMENT...

  • Page 102: Adjustments In The T4C Software

    Adjustments in the T4C Software 7.8.1 Add the Cosmix P to T4C Use T4C for this procedure. 1. Make sure all feed types are available in T4C. 2. In the navigation bar select: ‘Configuration' > 'Devices’. 3. Select tab 'Cosmix'.

  • Page 103: Adjustments With The Service Interface

    innovators in agriculture 1. Go to the page ‘Data Entry’ > ‘Settings’. 2. Select tab 'Feedings'. 3. Select tab 'Feed type'. 4. Select the applicable feed type. 5. Select the field 'Feed speed'. 6. Select the applicable 'Field Label'. 7. Enter the 'Feed speed'. 8.
  • Page 104 innovators in agriculture INTENTIONALLY BLANK 7-14 TEST AND ADJUSTMENT...

  • Page 105: Troubleshooting

    The 'Credit' is less than the Restart the T4C PC. minimum period amount ('MinCredit'). Other Call your local Lely service provider. The feed is delivered too fast. Cow recognition and feed Call your local Lely service delivery starts when the cow is provider.

  • Page 106: Make Sure The Cow Number Is Less Than 32000

    innovators in agriculture 2. Go to the page ‘Data Entry’ > ‘Daily entry’. 3. Select or search the cow card. 4. Select tab 'Animal Feeding'. 5. Make sure the credit for today is more than 0. 8.2.2 Make sure the Cow number is less than 32000 1.

  • Page 107: Disposal (Standard)

    Read the safety data sheets of the used lubricants and fluids for correct disposal. All lubricants and fluids must be disposed in compliance with the local rules and regulations. Contact your local authority or local Lely service provider for further details. Disposal...
  • Page 108 innovators in agriculture INTENTIONALLY BLANK Disposal...

  • Page 109: Diagrams

    innovators in agriculture DIAGRAMS Overview and Dimensions DIAGRAMS 10-1...
  • Page 110 innovators in agriculture INTENTIONALLY BLANK 10-2 DIAGRAMS...
  • Page 111 innovators in agriculture Index Installation ............5-1 Interface ....... 4-13–4-14, 4-20–4-21, 7-13 ADS3830 PCB ............4-6 IP-address ........5-39, 7-2, 7-13 Air pressure ON / OFF valve ....4-8–4-9, 5-32 Air tubes ............5-30 Air valve ............4-7 M-box.........4-1, 4-4, 4-20, 5-17, 7-7 M-box sensor ........... 4-9, 5-22 Menu..............4-15 Cable throughput ...........5-32 Concentrate feeder......1-17, 4-1, 5-3...
  • Page 112 innovators in agriculture T4C ..4-1, 4-13–4-14, 4-21, 5-39, 6-1, 7-2, 7-12, 8-1 Tables ...............7-5 Tag-ID ...............7-6 Testing............. 4-18, 7-5 Time ............7-3, 7-5 Torque loading ..........10 Troubleshooting ..........8-1 Valves ............7-4, 7-13 Velos box .........4-7, 4-12–4-13 Version info ............4-16 Weight .............3-1 Index...
  • Page 114 Cornelis van der Lelylaan 1 NL-3147 PB Maassluis Tel +31 (0)88 - 12 28 221 Fax +31 (0)88 - 12 28 222 www.lely.com Live Life Lely...

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