WAGNER EPG-SPRINT X Operating Manual
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WAGNER EPG-SPRINT X Operating Manual

Universal control unit for powder guns
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Universal Control Unit
for Powder Guns
II 3(2)D IP64 80 °C
0102
Translation of the Original
Operating Manual
EPG-SPRINT X
Version 06 / 2014
50
60
40
3
m /h
Cor
70
Tri
Ø
30
5
120
100
Tri
5.5
3.0
12
80
4
80
4.5
1.5
2x
11
80
2x
3
40
20
60
0.5
10
3.5
9
20
2
40
2.5
0.3
8
90
10
1
10
20
0.1
2.0
μA
kV
100
%
0
%
SPR INT X
EPG
P_01742

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Do you have a question about the EPG-SPRINT X and is the answer not in the manual?

Questions and answers

KevinFerrell
February 11, 2025

Settings will not go back to 70psi.

0
1 comments:
Mr. Anderson
May 14, 2025

To reset the WAGNER EPG-SPRINT X settings, save "res" with button 25. This resets all settings (except recipes) to the delivery condition.

This answer is automatically generated

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Summary of Contents for WAGNER EPG-SPRINT X

  • Page 1 Translation of the Original Operating Manual EPG-SPRINT X Universal Control Unit for Powder Guns Version 06 / 2014 m /h Ø μA SPR INT X P_01742 II 3(2)D IP64 80 °C 0102...

  • Page 3: Table Of Contents

    Permitted Accessories Scope of Delivery Operating Elements 5.5.1 Operating Elements Front Side 5.5.2 Connections on the Rear Side of the EPG-SPRINT X ASSEMBLY AND COMMISSIONING Training Assembly/Commissioning Staff Storage Conditions Installation Conditions Connecting the Manual Gun Connecting the Automatic Gun Grounding 6.6.1...
  • Page 4 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL Table of Contents OPERATION Training the Operating Staff Safety Instructions Preparations for Commissioning 7.3.1 Operating Modes 7.3.2 Gun Recognition 7.3.3 Manual Gun Mode with External Control 7.3.4 Basic and Factory Settings Recipes 7.4.1...
  • Page 5 12.2 Wall Mount 12.3 Recipe Sticker SPARE PARTS 13.1 How Can Spare Parts Be Ordered? 13.2 EPG-SPRINT X Control Unit DECLARATION OF WARRANTY AND CONFORMITY 14.1 Important Notes Regarding Product Liability 14.2 Warranty Claim 14.3 CE Declaration of Conformity 14.4 EC Type Examination Certifi cate 14.5...

  • Page 6: General Information

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL GENERAL INFORMATION PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to operating and service staff .

  • Page 7: Languages

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL LANGUAGES The operating manual is available in the following languages: German 2327591 English 2329371 French 2330847 Italian 2330848 Spanish 2330849 Russian 2333349 Chinese 2333350 Hungarian 2341081 Portuguese 2342815 Swedish 2344282 Slovakian...

  • Page 8: Correct Use

    EPG-SPRINT X control unit. USE IN POTENTIALLY EXPLOSIVE AREAS The EPG-SPRINT X control unit is intended for use with powder spray guns of types A-P up to 2 mJ in accordance with the prototype test PTB 12 ATEX 5001.

  • Page 9: Safety Parameters

    Electrostatic spray equipment may only be operated in an intact condition, damaged devices must be decommissioned immediately and repaired. Use the device only to work with the products recommended by WAGNER. Operate only the device as a whole. Do not deactivate safety fi xtures.

  • Page 10: Residual Risks

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL RESIDUAL RISKS Residual risks are risks which cannot be excluded even in the event of correct use. If necessary, warning and prohibition signs at the relevant points of risk indicate residual risks.

  • Page 11: Identification

    Protection class 64 80 °C: Temperature class: maximum surface temperature < 80 °C; 176 °F PERMISSIBLE DEVICE COMBINATIONS The following powder spray guns may be connected to the EPG-SPRINT X: Manual spray guns Corona spray gun PEM-X1, PEM-X1 CG, PEM-C3, PEM-C4,...

  • Page 12: General Safety Instructions

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL GENERAL SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times. Always follow local regulations concerning occupational safety and accident prevention. 4.1.1...

  • Page 13: Safety Instructions For Staff

    4.2.1 SAFE HANDLING OF WAGNER POWDER SPRAY DEVICES Do not point spray guns at people. Before all work on the device, in the event of work interruptions and functional faults: - Switch off the energy/compressed air supply.

  • Page 14: Cleaning

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 4.2.4 CLEANING Before starting cleaning or any other manual work, the high-voltage in the spray area must be shut down and locked to prevent it from being switched back on. Lock the compressed air supply and decompress the device.

  • Page 15: Protective And Monitoring Equipment

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL PROTECTIVE AND MONITORING EQUIPMENT WARNING Protective and monitoring equipment! Risk of injury and damage to the device. Protective and monitoring equipment must not be removed, modifi ed or rendered unusable. Regularly check for perfect functioning.

  • Page 16: Safety Feature Identification

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL SAFETY FEATURE IDENTIFICATION Plates bearing information for the user have been attached to the work openings of the powder coating booth. The plate size corresponds to the standard category Ø 100 mm; 3.94 inches.

  • Page 17: Description

    The PEM-C3R and PEM-T3R manual spray guns cannot be connected to the EPG-SPRINT X control unit. The EPG-SPRINT X control unit can be used as a stand-alone unit in manual coating systems or can be connected to the PrimaTech automatic system together with other units.

  • Page 18: Technical Data

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL TECHNICAL DATA Dimensions: Height 136 mm; 5.35 inches Width 270 mm; 10.63 inches Depth (without operating elements) 200 mm; 7.87 inches Weight 3.3 kg; 7.28 lbs Electrical: Mains (AC) 85 VAC-250 VAC...
  • Page 19 Compressed air quality, accessories Danger of damage to the device. Operate the control unit only with the prescribed compressed air quality. Only use the control unit with original Wagner accessories. Non-observance of these conditions results in the warranty expiring! Ambient conditions: If low-melting powders are used, the ambient temperature may have to be lower than 30 °C;...

  • Page 20: Permitted Accessories

    PERMITTED ACCESSORIES Only the accessories listed in the chapter "Accessories" of this operating manual may be connected to the EPG-SPRINT X control unit. The accessories listed in the chapter "Accessories" were included in the EC type examination and are approved for use with the control unit.

  • Page 21: Operating Elements

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL OPERATING ELEMENTS 5.5.1 OPERATING ELEMENTS FRONT SIDE 20 22 23 18 13 m /h Co r Ø μA 10 0 SP R IN T X EP G P_01743 30 29 31 32 37 35 1 Illuminated display: "High-voltage"...
  • Page 22 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 3 Display: "Tribo Gun" Lights up when a Tribo gun is connected and selected 4 Display: "Corona Gun" Lights up when a Corona gun is connected and selected 5 Push button: recipe for "Surface Parts"...
  • Page 23 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 18 Display LED: "Purge" Lights up blue, when the purge function is activated 19 Display LED: 7 segments, three-digit number Indicates the exact value depending on the activated function: "Total air volume; atomizing, ionizing and Tribo air; additional recipes; high-voltage;...
  • Page 24 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 28 Display LED: "High-voltage" Lights up yellow. The high-voltage is selected and can be adjusted using rotary controller 24 29 Push button: "Current Limitation" To activate the function, the current limitation is set with rotary controller 24 and is indicated in LED display 19 Adjusting range: 5-120 μA...
  • Page 25 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 36 Push button: "Powder Quantity" To activate the function, the powder quantity is set with rotary controller 24 and is indicated in LED display 19. Adjusting range: 1-100% Resolution: 1% 37 Display LED: "Powder Quantity"...

  • Page 26: Connections On The Rear Side Of The Epg-Sprint X

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 5.5.2 CONNECTIONS ON THE REAR SIDE OF THE EPG-SPRINT X Main switch Output to gun U max. 22 Vpp Made in Switzerland Ausgang zur Pistole I max. 0,9 A J. Wagner AG CH 9450 Altstätten...
  • Page 27 11 Connection for the CCM Prima For connecting to the CCM Prima when fi tting in a PrimaTech automatic system 12 Cover of the service connection For Wagner service personnel only! 13 Fixations For screwing to the rack 14 FM-Identifi cation...

  • Page 28: Assembly And Commissioning

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL ASSEMBLY AND COMMISSIONING TRAINING ASSEMBLY/COMMISSIONING STAFF WARNING Incorrect installation/operation! Risk of injury and damage to the device. The commissioning staff must have the technical skills to safely undertake commissioning. When commissioning and for all work, read and follow the operating manual and safety regulations for the additionally required system components.

  • Page 29: Connecting The Manual Gun

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL CONNECTING THE MANUAL GUN Corona or Tribo spray gun Electrical connection cable EPG-SPRINT X Compressed air main supply (0.6-0.8 MPa; 6-8 bar; 87-116 psi) Hose diameter: 8 mm; 0.315 inches Mains input terminal...

  • Page 30: Connecting The Automatic Gun

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL CONNECTING THE AUTOMATIC GUN Tribo spray gun* Corona spray gun Electrical connection Atomizing air Tribo air Powder hose connection Electrical connection cable To the CCM Prima EPG-SPRINT X Compressed air main supply (0.6-0.8 MPa;...

  • Page 31: Grounding

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL GROUNDING DANGER No Grounding! Risk of explosion and risk of electric shock. Electrostatic control units and the associated spray equipment may only be connected to mains supplies with a protective conductor connection (PE conductor)!

  • Page 32: Grounding The Powder Coating System

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL The footwear worn by the operators must comply with the requirements of EN ISO 20344. The measured insulation resistance must not exceed 100 MΩ (megohms). The protective clothing, including gloves, must comply with the requirements of EN ISO 1149-5.

  • Page 33: Operation

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL OPERATION TRAINING THE OPERATING STAFF WARNING Incorrect operation! Risk of injury and damage to the device. The operating staff must be qualifi ed to operate the entire system. Before work commences, the operating staff must receive appropriate system training.
  • Page 34 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL NOTICE Damage to the device! The control unit must be connected and grounded according to the directions in chapter 5. After switching on the unit, wait for the start up phase to be completed. A function test is performed in the start up phase.

  • Page 35: Preparations For Commissioning

    Do not operate the spray gun's trigger while the control unit is being switched on and is powering up. The EPG-SPRINT X control unit automatically detects whether a manual or automatic gun is connected to the control unit (parameter C26 must be set to "OFF"). It does this by checking whether the trigger switch is activated when it is switched on.

  • Page 36: Manual Gun Mode With External Control

    The EPG-SPRINT X must receive a release signal via the remote interface so that the device may clean and coat. The cleaning function (continuous purging) can also be controlled externally.

  • Page 37: Recipes

    U/I characteristic curve [Standard, medium, soft] The EPG-SPRINT X control unit has 50 pre-defi ned recipes. 4 of these can be selected directly using buttons 5-8 and the remaining 46 by pressing the "Additional Recipes" button 25 above the rotary controller 24. All recipes can be adapted and stored by the user to suit individual requirements.

  • Page 38: Double Click" Recipe (High Dynamic Remote)

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 7.4.1 "DOUBLE CLICK" RECIPE (HIGH DYNAMIC REMOTE) This function is used to change quickly to another recipe during a coating operation. The operator can access a previously set recipe by double-clicking on the trigger lever on the spray gun, for example to recoat parts using diff erent parameters (high-voltage, current limitation, air volumes etc.).

  • Page 39: Air High Output Mode (High Powder Output)

    OPERATING MANUAL AIR HIGH OUTPUT MODE (HIGH POWDER OUTPUT) With the EPG-SPRINT X, you can combine the feed and atomizing air to obtain a higher feed air volume. A high powder volume however still depends on other factors. The length of the suction hose and the length and diameter of the powder hose also aff ect the maximum powder volume.

  • Page 40: Activating High Output Mode (C17)

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 7.5.2 ACTIVATING HIGH OUTPUT MODE (C17) Procedure: m /h Co r Ø To access special device confi guration, switch the unit to "Standby" with the "Standby" button 15. The yellow "Standby" LED 16 lights up.
  • Page 41 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL Co r Use "High-voltage" button 27 or "Current Limitation" button 29 to select parameter C17. μA SP R IN T X EP G The value set for parameter C17 is displayed by pressing "Characteristic Slope"...
  • Page 42 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL To exit confi guration mode, press the Co r "Standby" button 15 twice. The control unit is now in the operating mode with high powder fl ow switched μA This setting is "global" and applies in all recipes.

  • Page 43: Changing And Saving Recipes

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL CHANGING AND SAVING RECIPES 7.6.1 RECIPE NO. 1-4 P_01750 Recipes 1-4 can be selected and saved directly using recipe buttons 5-8. Once the recipe required has been called up, the individual coating parameters can be called up and changed using the corresponding selection buttons.

  • Page 44: Recipe No

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 7.6.2 RECIPE NO. 5-50 Co r μA SP R IN T X EP G P_01749 Recipes 5-50 can be indirectly selected and saved. First press the "Additional Recipes" button 25. The yellow "Additional Recipes" LED 26 then lights up and the LED display 19 indicates the current recipe number.

  • Page 45: Setting And Changing Coating Parameters

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL SETTING AND CHANGING COATING PARAMETERS 7.7.1 SETTING THE TOTAL AIR VOLUME Procedure: m /h Ø Press "Total Air Volume" button 20 to adjust the total air volume. Yellow LED 22 indicates that the total air volume is selected.

  • Page 46: Setting The Powder Feed Quantity

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 7.7.2 SETTING THE POWDER FEED QUANTITY Procedure: m /h Ø Press "Powder Quantity" button 36 to adjust the powder quantity. Yellow LED 37 indicates that the powder quantity is selected. SP RI N T X...

  • Page 47: Setting The Additional Air (Atomizing/Ionizing/Tribo Air Volume)

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 7.7.3 SETTING THE ADDITIONAL AIR (ATOMIZING/IONIZING/TRIBO AIR VOLUME) 21 23 Procedure: m /h Ø Press "Additional Air" button 21 to set the additional air volume. Yellow LED 23 indicates that the additional air is selected.

  • Page 48: Setting The High-Voltage

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 7.7.4 SETTING THE HIGH-VOLTAGE Procedure: m /h Co r Ø Press the "High-voltage" button 27 to adjust the high-voltage. The yellow LED 28 indicates that high-voltage is selected. μA 10 0...

  • Page 49: Display Of Actual High-Voltage Value

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 7.7.5 DISPLAY OF ACTUAL HIGH-VOLTAGE VALUE The actual high-voltage value can be displayed during the coating process in LED display 19. Procedure: Press "High-voltage" button 27 for around 2 seconds. Yellow LED 28...

  • Page 50: Setting The Current Limitation

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 7.7.6 SETTING THE CURRENT LIMITATION Procedure: m /h Co r Ø Press "Current Limitation" button 29 to adjust the limitation of the spray current. The yellow LED 30 indicates that current limitation is selected.

  • Page 51: Displaying Actual Value Of Current Limitation

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 7.7.7 DISPLAYING ACTUAL VALUE OF CURRENT LIMITATION The actual current limitation value can be displayed in LED display 19 during the coating process. Procedure: Press "Current Limitation" pushbutton 29 approx. 2 seconds.

  • Page 52: Setting The U/I Characteristics

    "Characteristic μA Slope" LED display 32. P_01758 U/I characteristics for EPG-SPRINT X The user can choose from three characteristic curves to achieve optimum coating results. These enable optimum electrostatic charging of the powder despite diff erent powder characteristics.
  • Page 53 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL Properties of the characteristic curve Field of application/remarks Standard level (black) for poorly rechargeable types of powder Open-circuit voltage 100 kV for high powder application Maximum current 120 μA for high application eff ectiveness (Current limitation at 120 μA)

  • Page 54: Purge Function

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL PURGE FUNCTION The EPG-SPRINT X control unit has two diff erent purge functions: Hose purge function Cleaning purge function 7.8.1 HOSE PURGE FUNCTION This function blows dosing air through the powder feed hose and spray guns when the powder fl ow is switched off (manual guns - releasing of trigger lever, automatic guns-signal from control).

  • Page 55: Procedure For Cleaning Purging With Manual Guns

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 7.8.3 PROCEDURE FOR CLEANING PURGING WITH MANUAL GUNS m /h Ø SP RI N T X P_01759 Procedure: End coating operation. Remove powder suction unit (suction lance, powder injector) from powder tank.

  • Page 56: Procedure For Cleaning Purging With Automatic Guns

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 7.8.4 PROCEDURE FOR CLEANING PURGING WITH AUTOMATIC GUNS m /h Ø SP RI N T X P_01759 Procedure: End coating operation. Remove powder suction unit (suction lance, powder injector) from powder tank.

  • Page 57: Starting Output Setting (Zero Adjustment)

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL STARTING OUTPUT SETTING (ZERO ADJUSTMENT) This function can be used to set the point from which powder is fed. The starting output setting is subject to: The diameter of the powder hose...
  • Page 58 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL Example: Total air = 4.00 Nm3/h Starting output 0.00 Nm3/h 4.50 4.00 3.50 Dosing air 3.00 2.50 2.00 1.50 Feed air 1.00 0.50 Powder % Starting output 1.00 Nm3/h 4.50 4.00 3.50...

  • Page 59: Cleaning And Maintenance

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL CLEANING AND MAINTENANCE CLEANING 8.1.1 CLEANING STAFF Cleaning work should be undertaken regularly and carefully by qualifi ed and trained staff . They should be informed of specifi c hazards during their training.

  • Page 60: Cleaning Procedures

    The cleaning intervals should be adapted by the operator depending on the level of use and if necessary the level of soiling. If in doubt, we recommend contacting J. Wagner AG's specialist personnel. The valid health and safety specifi cations and the safety instructions provided in Chapter 4...

  • Page 61: Maintenance

    Incorrect maintenance/repair! Risk of injury and damage to the device. Have repairs and part replacements carried out only by specially trained staff or a WAGNER service center. Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply.

  • Page 62: Maintenance Procedures

    The maintenance intervals should be adapted by the operator depending on the level of use and if necessary the level of soiling. If in doubt, we recommend contacting J. Wagner AG's specialist personnel. The valid health and safety specifi cations and safety instructions provided in Chapter 4 must be adhered to for all maintenance work.

  • Page 63: Inspections

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL INSPECTIONS INSPECTIONS IN ACCORDANCE WITH DIN EN 50177: 2010 If the control unit is used in a stationary system for electrostatic coating with fl ammable coating powders, testing should be undertaken in accordance with DIN EN 50177:  2010-04 as per...
  • Page 64 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL...
  • Page 65 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL...
  • Page 66 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL...

  • Page 67: Inspections In Accordance With Din En 50050-2: 2014

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL INSPECTIONS IN ACCORDANCE WITH DIN EN 50050-2: 2014 If the control unit is used in a manual spray system for electrostatic coating with fl ammable coating powders, testing should be undertaken in accordance with DIN EN 50050-2: 2014-03...
  • Page 68 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL...

  • Page 69: Disassembly And Disposal

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL DISASSEMBLY AND DISPOSAL 10.1 DISASSEMBLY WARNING Incorrect disassembly! Risk of injury and damage to the device. Before starting disassembly: - Switch off the energy/compressed air supply. - Ensure that all system components are grounded.

  • Page 70: Disposal

    Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way.

  • Page 71: Troubleshooting And Rectification

    Danger to life and damage to the device. Wagner devices, protective systems and safety, monitoring and control equipment may only be repaired as defi ned in Directive 94/9/EC (ATEX) by trained Wagner service personnel or capable persons in accordance with TRBS 1203! Note national regulations!

  • Page 72: Warnings E01-E04

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 11.1 WARNINGS E01-E04 The fault LED 13 fl ashes to indicate warnings. In addition "Exx" is shown alternately in the LED display 19 (7-segment LED) (xx stands for the warning number). Work can continue if a warning is displayed.
  • Page 73 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL Warning No. Warning Cause Remedy Atomizing air too low Set point cannot be reached Causes: Hose kinked / blocked Check hoses and hose laying Input air pressure too low Ensure that input pressure is...

  • Page 74: Faults

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 11.2 FAULTS Faults are indicated by fault LED 13 lighting up. In addition, the error number "Exx" (xx stands for the fault number) is shown in the LED display 19 (7-segment LED). If a fault occurs, high-voltage, air, etc.
  • Page 75 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL Fault number Fault Cause Remedy E15-E17 High-voltage Hardware defect If problem persists, contact generator error Wagner Service Team Switch off unit and after 10 seconds, switch on again Result of corona Hardware defect...
  • Page 76 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL Fault number Fault Cause Remedy No fl ow of feed air No air is fl owing out of the Gun unplugged during control unit operation Causes: Check: Hose kinked / blocked...

  • Page 77: Accessories

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL ACCESSORIES 12.1 CONNECTION CABLES Order No. Designation 241270 Mains cable Europe 241271 Mains cable Switzerland 264626 Mains cable USA 264625 Mains cable Japan 130215 Grounding cable, 10 m; 32.8 ft 263219...

  • Page 78: Recipe Sticker

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 12.3 RECIPE STICKER m /h m /h Ø Tribo Corona [kV] [μA] [Nm³/h] [Nm³/h] > 0.2 name ✆ ______________________________ ______________________________ www.wagner-group.com/industry P_01829 Order No. Designation 2331223 Recipe sticker...

  • Page 79: Spare Parts

    Incorrect maintenance/repair! Risk of injury and damage to the device. Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply.

  • Page 80: Epg-Sprint X Control Unit

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 13.2 EPG-SPRINT X CONTROL UNIT Order No. Designation EPG-SPRINT X control unit (for manual and automatic systems) Thermal delay fuses 1.0 A (included in EPG-SPRINT X)

  • Page 81: Declaration Of Warranty And Conformity

    The manufacturer will not be held liable or will only be held partially liable if third-party accessories or spare parts have been used. With genuine WAGNER accessories and spare parts, you have the guarantee that all safety regulations are complied with.

  • Page 82: Ce Declaration Of Conformity

    0102 CE Certifi cate of Conformity The CE certifi cate of conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number: EPG-SPRINT X 2327595...

  • Page 83: Ec Type Examination Certificate

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 14.4 EC TYPE EXAMINATION CERTIFICATE...

  • Page 84: Fm Approval

    ORDER NUMBER DOC2329371 OPERATING MANUAL 14.5 FM APPROVAL The EPG-SPRINT X control unit is approved in the USA and Canada using confi guration drawing no. 2309729. P_00309 Special conditions of use: The source electrical connection for the Control Units are to be connected in an unclassified...

  • Page 85: Device Configuration Appendix

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL DEVICE CONFIGURATION APPENDIX Procedure: 1. To access special device confi guration, m /h Co r Ø switch the unit to "Standby" with the "Standby" button 15. The yellow "Standby" LED 16 lights up.
  • Page 86 For ease of operation the confi guration settings are divided into 4 groups. The fi rst two groups are for the end user, the third group is for Wagner Service and the fourth group is reserved for Wagner production sites or the Wagner Service Center, which have the necessary infrastructure.

  • Page 87: A1 Setting Example: Parameter C11

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL SETTING EXAMPLE: PARAMETER C11 This parameter is used to set the gun type (Tribo or Corona). The control unit is factory-set to Corona. Procedure: 1. If parameter C11 is not set on the...
  • Page 88 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 5. There are now two options: a) If you want to keep the old setting, Co r regardless what currently displayed, press the "Characteristic Slope" button 31 again. The LED display 19 shows C11 again.

  • Page 89: A2 Setting Example: Parameter C13

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL SETTING EXAMPLE: PARAMETER C13 The lock is activated and deactivated with this parameter. The control unit is factory-set to "OFF" (lock deactivated). Co r μA Procedure: SP RI N T X 1.
  • Page 90 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL 5. There are now two options: a) If you want to keep the old setting, regardless what currently Co r displayed, press the "Characteristic Slope" button 31 again. The LED display 19 shows C13 again.

  • Page 91: A3 Table Of Parameters

    (Factory setting) connected to the unit; a Tribo gun will trigger a fault. Wagner Tribo guns can be connected to the unit; a Corona gun will not trigger a fault. Gun charging type Tribo or Corona spray guns can be connected to the unit.
  • Page 92 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL Parameter Value Description The recipe is selected using 4 diff erent (Factory setting) pulse lengths to select recipes 1-4. This setting is compatible with the CCM Prima. The recipe is selected by using an extended...
  • Page 93 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL Parameter Value Description No action. (Factory setting) Reset unit to delivery All settings except recipes are reset to the condition delivery condition if "res" is saved with button 25. 10 s Vibrator motor overruns for 10 seconds.
  • Page 94 (disabled). Password-protected; only for Wagner C31-C40 Password protection personnel or appropriately trained persons. Password-protected; only for Wagner production sites or the Wagner Service C41-C99 Password protection Center with appropriate test equipment.
  • Page 95 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL From software version 2.10, two additional parameters are available for special operation with fi eld controllers. Parameter Value Description Normal operation with gun (Default) Open-circuit voltage limited Special application if a fi eld controller is to a maximum of 40 kV connected to this control unit.

  • Page 96: A4 Spray Current Reset When Using Field Controllers

    Spray current reset using the control unit: When the EPG-SPRINT X control unit is powered up, the reset takes place via the control unit itself. For this reason, never switch a device on using the mains switch if guns or fi eld controllers are already being used for spraying in the same system.
  • Page 97 Guns only, no fi eld controller Combination of guns and fi eld controller Field controller Guns Guns P_02372 EPG-Sprint X EPG-Sprint X EPG-Sprint X EPG-Sprint X EPG-Sprint X EPG-Sprint X confi guration: EPG-Sprint X confi guration EPG-Sprint X confi guration...

  • Page 98: Brief Description

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL BRIEF DESCRIPTION Operating elements Recipes Electrostatic Air parameters Selection/display parameters elements m /h Ø μA SPRINT X P_01766 1 Button: "Standby" (for switching to standby mode) 2 Rotary controller (for selecting recipes and parameters) 3 Selection button: "Atomizing/Tribo Air"...

  • Page 99: Changing Parameters

    EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL Operation of the control unit CHANGING PARAMETERS 1. Use selection button to select the parameters required. The yellow LED lights up. 2. Set parameter value with rotary controller. The value set is shown in LED display.
  • Page 100 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL...
  • Page 101 EPG-SPRINT X VERSION 06/2014 ORDER NUMBER DOC2329371 OPERATING MANUAL...
  • Page 102 Fax: +45/ 86 856 027 E-mail: info@estee-industries.com E-mail: info@wagner-industri.com Great Britain France WAGNER Spraytech (UK) Ltd. Wagner - Division Solutions Industrielles The Couch House Parc Gutenberg - Bâtiment F 2, Main Road 8 voie la Cardon GB- Middleton Cheney OX17 2ND...
  • Page 104 Order No. 2329371 Germany Phone Fax: E-mail: Switzerland Phone Fax: E-mail:...

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