WAGNER EPG-SPRINT XE Translation Of The Original Operating Manual
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WAGNER EPG-SPRINT XE Translation Of The Original Operating Manual

Universal control unit for powder guns
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Universal Control Unit
for Powder Guns
II 3(2)D IP64 80°C
0102
Translation of the Original
Operating Manual
EPG-SPRINT XE
Version 09/2017
50
60
40
m /h
3
Tri
Cor
70
Ø
30
5
120
Tri
100
3.0
12
5.5
80
4
80
4.5
1.5
2x
2x
11
80
40
3
20
60
0.5
10
3.5
9
2
20
40
2.5
0.3
8
90
10
10
1
20
2.0
0.1
µA
kV
100
%
0
%
SPR INT X
EPG
P_01742

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Summary of Contents for WAGNER EPG-SPRINT XE

  • Page 1 Translation of the Original Operating Manual EPG-SPRINT XE Universal Control Unit for Powder Guns Version 09/2017 m /h Ø µA SPR INT X P_01742 II 3(2)D IP64 80°C 0102...

  • Page 3: Table Of Contents

    Permitted Accessories Scope of Delivery Operating Elements 5.5.1 Operating Elements Front Side 5.5.2 Connections on the Rear Side of the EPG-SPRINT XE ASSEMBLY AND COMMISSIONING Training Assembly/Commissioning Staff Storage Conditions Conditions of Assembly and Commissioning Connecting the Manual Gun Connecting the Automatic Gun Grounding 6.6.1...
  • Page 4 EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL OPERATION Training the Operating Staff Safety Instructions Preparations for Commissioning 7.3.1 Operating Modes 7.3.2 Gun Recognition 7.3.3 Manual Gun Mode with External Control 7.3.4 Basic and Factory Settings Recipes 7.4.1 "Double Click" Recipe (High Dynamic Remote) Air High Output Mode (High Powder Output) 7.5.1...

  • Page 5: Recipe No

    12.2 Wall Mount 12.3 Recipe Label SPARE PARTS 13.1 How Can Spare Parts Be Ordered? 13.2 EPG-SPRINT XE Control Unit DECLARATION OF WARRANTY AND CONFORMITY 14.1 Important Notes Regarding Product Liability 14.2 Warranty Claim 14.3 CE Declaration of Conformity 14.4 EC Type Examination Certificate 14.5...

  • Page 6: General Information

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL GENERAL INFORMATION PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to the operating and service personnel.

  • Page 7: Languages

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL LANGUAGES The operating manual is available in the following languages: German 2354911 English 2354913 French 2354914 Italian 2354915 Spanish 2354916 Russian 2354917 Chinese 2354918 Portuguese 2368375 Dutch 2388017 Bulgarian 2391612 ABBREVIATIONS...

  • Page 8: Terminology For The Purpose Of This Manual

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL Cleaning Manual cleaning of devices and device parts with cleaning agent Flushing Internal flushing with compressed air of parts carrying paint Staff qualifications Trained person...

  • Page 9: Correct Use

    EPG-SPRINT XE control unit. USE IN AN EXPLOSION HAZARD AREA The EPG-SPRINT XE control unit is intended for use with powder spray guns of types A-P up to 2 mJ in accordance with the prototype test PTB 12 ATEX 5001.

  • Page 10: Safety Parameters

    Electrostatic spray equipment may only be operated in an intact condition, damaged devices must be decommissioned immediately and repaired. Use the device only to work with the products recommended by WAGNER. Only operate the device as a whole. Do not deactivate safety fixtures.

  • Page 11: Residual Risks

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL RESIDUAL RISKS Residual risks are risks which cannot be ruled out even in the event of correct use. If necessary, warning and prohibition signs at the relevant points of risk indicate residual risks.

  • Page 12: Identification

    Protection class 64 80 °C Temperature class: maximum surface temperature < 80 °C; 176 °F PERMISSIBLE DEVICE COMBINATIONS The following powder spray guns may be connected to the EPG-SPRINT XE: Manual spray guns – Corona spray gun PEM-X1, PEM-X1 CG, PEM-C3, PEM-C4, PEM-C4-Ergo –...

  • Page 13: Type Plate

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL TYPE PLATE II 3(2)D Main switch Output to gun U max. 22 Vpp II 3(2)D II 3(2)D 0102 Air input Made in Switzerland Made in Switzerland Made in Switzerland 0102 0102 Ausgang zur Pistole I max.

  • Page 14: General Safety Instructions

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL GENERAL SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times. Always follow local regulations concerning occupational safety and accident prevention. 4.1.1...

  • Page 15: Safety Instructions For Staff

    4.2.1 SAFE HANDLING OF WAGNER POWDER SPRAY DEVICES Do not point spray guns at people. Before all work on the device, in the event of work interruptions and functional faults: –...

  • Page 16: Cleaning

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 4.2.4 CLEANING Before starting cleaning or any other manual work, the high voltage in the spray area must be shut down and locked to prevent it from being switched back on.

  • Page 17: Safety Feature Identification

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL SAFETY FEATURE IDENTIFICATION Plates bearing information for the user have been attached to the work openings of the powder coating booth. The plate size corresponds to the standard category 100 mm; 3.94 inches.

  • Page 18: Description

    The PEM-C3R and PEM-T3R manual spray guns cannot be connected to the EPG-SPRINT XE control unit. The EPG-SPRINT XE control unit can be used as a stand-alone unit in manual coating systems or with an automatic coating system. – When a Corona gun is connected, Corona current scale and the high-voltage supply and control unit are active.

  • Page 19: Technical Data

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL TECHNICAL DATA Dimensions: Height 136 mm; 5.35 inch Width 270 mm; 10.63 inch Depth (without operating elements) 200 mm; 7.87 inch Weight 3.3 kg; 7.28 lb Electrical: Mains (AC) input terminal 90 VAC–250 VAC...
  • Page 20 Compressed air quality, accessories Danger of damage to the device. Operate the control unit only with the prescribed compressed air quality. Only use the control unit with original WAGNER accessories. Non-observance of these conditions results in the warranty expiring! Ambient conditions: If low-melting powders are used, the ambient temperature may have to be lower than 30 °C;...

  • Page 21: Permitted Accessories

    PERMITTED ACCESSORIES Only the accessories listed in the "Accessories" chapter of this operating manual may be connected to the EPG-SPRINT XE control unit. The accessories listed in the chapter "Accessories" were included in the EC type examination and are approved for use with the control unit.

  • Page 22: Operating Elements

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL OPERATING ELEMENTS 5.5.1 OPERATING ELEMENTS FRONT SIDE 20 22 23 18 13 m /h Co r Ø µA 10 0 SP R IN T X EP G P_01743 30 29 31 32 37 35 1 Illuminated display: "High voltage"...
  • Page 23 EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 3 Display: "Tribo Gun" – Lights up when a Tribo gun is connected and selected 4 Display: "Corona Gun" – Lights up when a Corona gun is connected and selected 5 Push button: recipe for "Surface Parts"...
  • Page 24 EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 18 LED display: "Flush" – Lights up blue, when the flush function is activated 19 LED display: 7 segments, three-digit number – Indicates the exact value depending on the activated function: "Total air volume;...
  • Page 25 EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 28 LED display: "High Voltage" – Lights up yellow. The high voltage is selected and can be adjusted using rotary controller 24 29 Push button: "Current Limitation" – To activate the function, the current limitation is set with the control dial 24 and is indicated in the LED display 19 –...
  • Page 26 EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 36 Push button: "Powder Quantity" – To activate the function, the powder quantity is set with rotary controller 24 and is indicated in LED display 19. – Adjusting range: 1–100% – Resolution: 1% 37 LED display: "Powder Quantity"...

  • Page 27: Connections On The Rear Side Of The Epg-Sprint Xe

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 5.5.2 CONNECTIONS ON THE REAR SIDE OF THE EPG-SPRINT XE Main switch U max. 22 Vpp Output to gun II 3(2)D Air input 0102 Made in Switzerland Ausgang zur Pistole I max. 0,9 A...
  • Page 28 – To connect a Corona or Tribo gun 11 Remote connection – Start/Stop input for automatic spray guns – For wiring, see service manual 12 Cover of the service connection – For WAGNER service personnel only! 13 Fixations – For screwing to the rack 14 FM Identification...

  • Page 29: Assembly And Commissioning

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL ASSEMBLY AND COMMISSIONING TRAINING ASSEMBLY/COMMISSIONING STAFF WARNING Incorrect installation/operation! Risk of injury and damage to the device. The commissioning staff must have the technical skills to safely undertake commissioning. When commissioning and for all work, read and follow the operating manual and safety regulations for the additionally required system components.

  • Page 30: Connecting The Manual Gun

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL CONNECTING THE MANUAL GUN Corona or Tribo spray gun Electrical connection cable Compressed air main EPG-SPRINT XE supply (0.6-0.8 MPa; 6-8 bar; 87-116 psi) Mains input Hose diameter: terminal 8 mm; 0.315 inch...

  • Page 31: Connecting The Automatic Gun

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL CONNECTING THE AUTOMATIC GUN Tribo spray gun* Corona spray gun Atomizing air Electrical connection Tribo air Powder hose connection Electrical connection cable Start/Stop input EPG-SPRINT XE Compressed air main supply (0.6-0.8 MPa; 6-8 bar;...

  • Page 32: Grounding

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL GROUNDING DANGER No Grounding! Risk of explosion and risk of electric shock. Electrostatic control units and the associated spray equipment may only be connected to mains supplies with a protective conductor connection (PE conductor)!

  • Page 33: Grounding The Powder Coating System

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL Sparks between conveyor, conveyor hooks (hangers) and work piece can occur if electric contact points between conveyor, conveyor hooks (hangers) and work piece are not sufficiently cleaned and therefore the work pieces are not sufficiently grounded! These sparks can cause heavy radio frequency interference (EMC).

  • Page 34: Operation

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL OPERATION TRAINING THE OPERATING STAFF WARNING Incorrect operation! Risk of injury and damage to the device. The operating staff must be qualified to operate the entire system. Before work commences, the operating staff must receive appropriate system training.
  • Page 35 EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL NOTICE Damage to the device! The control unit must be connected and grounded according to the directions in chapter 5. After switching on the unit, wait for the start up phase to be completed. A function test is performed in the start up phase.

  • Page 36: Preparations For Commissioning

    Do not operate the spray gun's trigger while the control unit is being switched on and is powering up. The EPG-SPRINT XE control unit automatically detects whether a manual or automatic gun is connected to the control unit (parameter C26 must be set to "OFF"). It does this by checking whether the trigger switch is activated when it is switched on.

  • Page 37: Manual Gun Mode With External Control

    The EPG-SPRINT XE must receive a release signal via the remote interface so that the device may clean and coat. The cleaning function (continuous flushing) can also be controlled externally.

  • Page 38: Recipes

    U/I characteristic curve [Standard, medium, soft] The EPG-SPRINT XE control unit has 50 pre-defined recipes. 4 of these can be selected directly using buttons 5-8 and the remaining 46 by pressing the "Additional Recipes" button 25 above the rotary controller 24. All recipes can be adapted and stored by the user to suit individual requirements.

  • Page 39: Double Click" Recipe (High Dynamic Remote)

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 7.4.1 "DOUBLE CLICK" RECIPE (HIGH DYNAMIC REMOTE) This function is used to change quickly to another recipe during a coating operation. The operator can access a previously set recipe by double-clicking on the trigger lever on the spray gun, for example to recoat parts using different parameters (high voltage, current limitation, air volumes etc.).

  • Page 40: Air High Output Mode (High Powder Output)

    OPERATING MANUAL AIR HIGH OUTPUT MODE (HIGH POWDER OUTPUT) With the EPG-SPRINT XE, you can combine the feed and atomizing air to obtain a higher feed air volume. A high powder volume however still depends on other factors. The length of the suction hose and the length and diameter of the powder hose also affect the maximum powder volume.

  • Page 41: Activating High Output Mode (C17)

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 7.5.2 ACTIVATING HIGH OUTPUT MODE (C17) Procedure: m /h Co r Ø To access special device configuration, switch the unit to "Standby" with the "Standby" button 15. The yellow "Standby" LED 16 lights up.
  • Page 42 EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL Co r Use "High-voltage" button 27 or "Current Limitation" button 29 to select parameter C17. µA SP R IN T X EP G The value set for parameter C17 is displayed by pressing "Characteristic Slope"...
  • Page 43 EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL To exit configuration mode, press the Co r "Standby" button 15 twice. The control unit is now in the operating mode with high powder flow switched µA This setting is "global" and applies in all recipes.

  • Page 44: Changing And Saving Recipes

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL CHANGING AND SAVING RECIPES 7.6.1 RECIPE NO. 1-4 P_01750 Recipes 1-4 can be selected and saved directly using recipe buttons 5-8. Once the recipe required has been called up, the individual coating parameters can be called up and changed using the corresponding selection buttons.

  • Page 45: Recipe No

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 7.6.2 RECIPE NO. 5-50 Co r µA SP RI N T X P_01749 Recipes 5-50 can be indirectly selected and saved. First press the "Additional Recipes" button 25. The yellow "Additional Recipes" LED 26 then lights up and the LED display 19 indicates the current recipe number.

  • Page 46: Setting And Changing Coating Parameters

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL SETTING AND CHANGING COATING PARAMETERS 7.7.1 SETTING THE TOTAL AIR VOLUME Procedure: m /h Ø Press "Total Air Volume" button 20 to adjust the total air volume. Yellow LED 22 indicates that the total air volume is selected.

  • Page 47: Setting The Powder Feed Quantity

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 7.7.2 SETTING THE POWDER FEED QUANTITY Procedure: m /h Ø Press "Powder Quantity" button 36 to adjust the powder quantity. Yellow LED 37 indicates that the powder quantity is selected. 10 0...

  • Page 48: Setting The Additional Air (Atomizing/Ionizing/Tribo Air Volume)

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 7.7.3 SETTING THE ADDITIONAL AIR (ATOMIZING/IONIZING/TRIBO AIR VOLUME) 21 23 Procedure: m /h Ø Press "Additional Air" button 21 to set the additional air volume. Yellow LED 23 indicates that the additional air is selected.

  • Page 49: Setting The High Voltage

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 7.7.4 SETTING THE HIGH VOLTAGE Procedure: Press the "High-voltage" button 27 m /h Co r Ø to adjust the high voltage. The yellow LED 28 indicates that high voltage is selected.

  • Page 50: Display Of Actual High-Voltage Value

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 7.7.5 DISPLAY OF ACTUAL HIGH-VOLTAGE VALUE The actual high-voltage value can be displayed during the coating process in LED display Procedure: Press "High-voltage" button 27 for around 2 seconds. Yellow LED 28 flashes quickly.

  • Page 51: Setting The Current Limitation

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 7.7.6 SETTING THE CURRENT LIMITATION Procedure: m /h Co r Ø Press "Current limitation" button 29 to adjust the limitation of the spray current. The yellow LED 30 indicates that current limitation is selected.

  • Page 52: Displaying Actual Value Of Current Limitation

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 7.7.7 DISPLAYING ACTUAL VALUE OF CURRENT LIMITATION The actual current limitation value can be displayed in LED display 19 during the coating process. Procedure: Press the "Current Limitation" push button 29 approx. 2 seconds. Yellow...

  • Page 53: Setting The U/I Characteristic Curves

    "Characteristic µA Slope" LED display 32. P_01758 U/I characteristic curves for EPG-SPRINT XE The user can choose from three characteristic curves to achieve optimum coating results. These enable optimum electrostatic charging of the powder despite different powder characteristics.
  • Page 54 – Maximum current 120 µA – for high application effectiveness (Current limitation at 120 µA) – This setting corresponds to the usual WAGNER high-voltage modules and control units. Medium level (gray) – for small surfaces – Open-circuit voltage 100 kV –...

  • Page 55: Flush Function

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL FLUSH FUNCTION The EPG-SPRINT XE control unit has two different flush functions: Hose Flush Function Cleaning Flush Function 7.8.1 HOSE FLUSH FUNCTION This function blows dosing air through the powder feed hose and spray guns when the powder flow is switched off (manual guns - releasing of trigger lever, automatic guns- signal from controller).

  • Page 56: Procedure For Cleaning Flushing With Manual Guns

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 7.8.3 PROCEDURE FOR CLEANING FLUSHING WITH MANUAL GUNS m /h Ø SP RI N T X P_01759 Procedure: End coating operation. Remove powder suction unit (suction lance, powder injector) from powder tank.

  • Page 57: Procedure For Cleaning Flushing With Automatic Guns

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 7.8.4 PROCEDURE FOR CLEANING FLUSHING WITH AUTOMATIC GUNS m /h Ø SP RI N T X P_01759 Procedure: End coating operation. Remove powder suction unit (suction lance, powder injector) from powder tank.

  • Page 58: Starting Output Setting (Zero Adjustment)

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL STARTING OUTPUT SETTING (ZERO ADJUSTMENT) This function can be used to set the point from which powder is fed. The starting output setting is subject to: – The diameter of the powder hose –...
  • Page 59 EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL Example: Total air = 4.00 Nm3/h Starting output 0.00 Nm3/h 4.50 4.00 3.50 Dosing air 3.00 2.50 2.00 1.50 Feed air 1.00 0.50 Powder % Starting output 1.00 Nm3/h 4.50 4.00 3.50...

  • Page 60: Cleaning And Maintenance

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL CLEANING AND MAINTENANCE CLEANING 8.1.1 CLEANING STAFF Cleaning work should be undertaken regularly and carefully by qualified and trained staff. They should be informed of specific hazards during their training. The following hazards may arise during cleaning work: –...

  • Page 61: Cleaning Procedures

    The cleaning intervals should be adapted by the operator depending on the level of use and if necessary the level of soiling. If in doubt, we recommend contacting WAGNER's specialist personnel. The valid health and safety specifications and the safety instructions provided in Chapter 4...

  • Page 62: Maintenance

    Incorrect maintenance/repair! Risk of injury and damage to the device. Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply.

  • Page 63: Maintenance Procedures

    The maintenance intervals should be adapted by the operator depending on the level of use and if necessary the level of soiling. If in doubt, we recommend contacting WAGNER's specialist personnel. The valid health and safety specifications and safety instructions provided in Chapter 4 must be adhered to for all maintenance work.

  • Page 64: Inspections

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL INSPECTIONS INSPECTIONS IN ACCORDANCE WITH DIN EN 50177: 2010 If the control unit is used in a stationary system for electrostatic coating with flammable coating powders, testing should be undertaken in accordance with DIN EN 50177: 2010-04 as per Table...
  • Page 65 EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL...
  • Page 66 EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL...
  • Page 67 EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL...

  • Page 68: Inspections In Accordance With Din En 50050-2: 2014

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL INSPECTIONS IN ACCORDANCE WITH DIN EN 50050-2: 2014 If the control unit is used in a manual spray system for electrostatic coating with flammable coating powders, testing should be undertaken in accordance with DIN EN 50050-2: 2014-...
  • Page 69 EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL...

  • Page 70: Disassembly And Disposal

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL DISASSEMBLY AND DISPOSAL 10.1 DISASSEMBLY WARNING Incorrect disassembly! Risk of injury and damage to the device. Before starting disassembly: - Switch off the energy/compressed air supply. - Ensure that all system components are grounded.

  • Page 71: Disposal

    WAGNER or one of our dealers will take back your used WAGNER waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way.

  • Page 72: Trouble Shooting And Rectification

    Incorrect maintenance/repair! Risk of injury and damage to the device. Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply.

  • Page 73: Warnings E01-E04

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 11.1 WARNINGS E01-E04 The fault LED 13 flashes to indicate warnings. In addition "Exx" is shown alternately in the LED display 19 (7-segment LED) (xx stands for the warning number). Work can continue if a warning is displayed.
  • Page 74 EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL Warning No. Warning Cause Remedy Atomizing air too low Set point cannot be reached Causes: – Hose kinked / blocked – Check hoses and hose laying – Input air pressure too low –...

  • Page 75: Faults

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 11.2 FAULTS Faults are indicated by fault LED 13 lighting up. In addition, the error number "Exx" (xx stands for the fault number) is shown in the LED display 19 (7-segment LED). If a fault occurs, high voltage, air, etc.
  • Page 76 – If problem persists, contact measurement is the WAGNER Service implausible Department Password error – The password for enabling – Contact WAGNER Service the device is not set or has Department been lost E21-E25 Exception error – Hardware defect has –...
  • Page 77 EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL Fault number Malfunction Cause Remedy Hardware error – Hardware defect has – Detach hose on rear of occurred valve and in standby mode, check the valve for seal – Atomizing air duct valve...

  • Page 78: Accessories

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL ACCESSORIES 12.1 CONNECTION CABLES Order No. Designation 241270 Mains cable Europe 241271 Mains cable Switzerland 264626 Mains cable USA 264625 Mains cable Japan 130215 Grounding cable 10 m; 32.8 ft 263219...

  • Page 79: Recipe Label

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 12.3 RECIPE LABEL m /h m /h Ø Tribo Corona [Nm³/h] [kV] [µA] [Nm³/h] > 0.2 name ¥ ______________________________ ______________________________ www.wagner-group.com/industry P_01829 Order No. Designation 2331223 Recipe label...

  • Page 80: Spare Parts

    Incorrect maintenance/repair! Risk of injury and damage to the device. Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply.

  • Page 81: Epg-Sprint Xe Control Unit

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 13.2 EPG-SPRINT XE CONTROL UNIT Order No. Designation 2353221 EPG-SPRINT XE control unit 9951116 Thermal delay fuses 2.0 A (included in EPG-SPRINT XE)

  • Page 82: Declaration Of Warranty And Conformity

    The manufacturer will not be held liable or will only be held partially liable if third-party accessories or spare parts have been used. With genuine WAGNER accessories and spare parts, you have the guarantee that all safety regulations are complied with.

  • Page 83: Ce Declaration Of Conformity

    II 3(2)D IP64 80°C 0102 CE Declaration of Conformity The Declaration of Conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number: EPG-SPRINT XE 2327595...

  • Page 84: Ec Type Examination Certificate

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 14.4 EC TYPE EXAMINATION CERTIFICATE...
  • Page 85 Industriestrasse 22, 9450 Altstätten, Schweiz Bewertung aller Geräte nach der harmonisierten Norm EN 50050-2:2013. Gändertes Netzgerät mit höherer Effizienz zur Verwendung in den Steuermodulen EPG-Sprint X und EPG-Sprint XE. Erweiterung auf das Steuermodul EPG-Sprint XE mit der Kennzeichnung 3(2)0 IP64 80°C Normen EN 50050:2007, EN 50050-2:2013, EN 50177:2009 Prüfbericht:...

  • Page 86: Fm Approval

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 14.5 FM APPROVAL The EPG-SPRINT XE control unit is approved in the USA and Canada using configuration drawing no. 2309729. P_00309...

  • Page 87: Appendix Device Configuration

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL APPENDIX DEVICE CONFIGURATION Procedure: 1. To access special device configuration, m /h Co r Ø switch the unit to "Standby" with the "Standby" button 15. The yellow "Standby" LED 16 lights up.
  • Page 88 For ease of operation the configuration settings are divided into 4 groups. The first two groups are for the end user, the third group is for WAGNER Service Department and the fourth group is reserved for WAGNER production sites or the WAGNER Service Center, which have the necessary infrastructure.

  • Page 89: A1 Setting Example: Parameter C11

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL SETTING EXAMPLE: PARAMETER C11 This parameter is used to set the gun type (Tribo or Corona). The control unit is factory-set to Corona. Procedure: 1. If parameter C11 is not set on the...
  • Page 90 EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 5. There are now two options: a) If you want to keep the old setting, Co r regardless what currently displayed, press the "Characteristic Slope" button 31 again. The LED display 19 shows C11 again.

  • Page 91: A2 Setting Example: Parameter C13

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL SETTING EXAMPLE: PARAMETER C13 The lock is activated and deactivated with this parameter. The control unit is factory-set to "OFF" (lock deactivated). Co r µA Procedure: SP RI N T X 1.
  • Page 92 EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL 5. There are now two options: a) If you want to keep the old setting, regardless what currently Co r displayed, press the "Characteristic Slope" button 31 again. The LED display 19 shows C13 again.

  • Page 93: A3 Table Of Parameters

    WAGNER Corona spray guns can be (factory setting) connected to the unit; a Tribo gun will trigger a fault. WAGNER Tribo guns can be connected to the unit; a Corona gun will not trigger a Gun charging type fault. Tribo or Corona spray guns can be connected to the unit.
  • Page 94 EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL Parameter Value Description The recipe is selected using 4 different (factory setting) pulse lengths to select recipes 1-4. This setting is compatible with the CCM Prima. The recipe is selected by using an extended...
  • Page 95 EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL Parameter Value Description 10 s Vibrator motor overruns for 10 seconds. (factory setting) Vibrator motor is not controlled; always off. Vibrator motor controller Vibrator motor is always switched on. after-run 1 s - 240 s...
  • Page 96 Same as described for value 1, but the flush button at the operating front is without function (disabled). Password-protected; only for WAGNER C31-C40 Password protection personnel or appropriately trained persons. Password-protected; only for WAGNER production sites or the WAGNER Service C41-C99 Password protection Center with appropriate test equipment.

  • Page 97: Brief Description

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL BRIEF DESCRIPTION Operating elements Recipes Electrostatic Air parameters Selection/display parameters elements m /h Ø µA SPRINT X P_01766 1 Button: "Standby" (for switching to standby mode) 2 Rotary controller (for selecting recipes and parameters) 3 Selection button: "Atomizing/Tribo Air"...

  • Page 98: Changing Parameters

    EPG-SPRINT XE VERSION 09/2017 ORDER NUMBER DOC2354913 OPERATING MANUAL Operation of the control unit CHANGING PARAMETERS 1. Use selection button to select the parameters required. The yellow LED lights up. 2. Set parameter value with rotary controller. The value set is shown in LED display.
  • Page 100 2354913 Order No. Edition 09/2017 Germany 88677 Phone Telefax E-mail ts-powder@wagner-group.com Switzerland 9450 Phone Telefax More contact addresses: www.wagner-group.com Company/Locations/WAGNER worldwide Subject to changes without notice...

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