WAGNER PXM Operating And Assembly Manual
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WAGNER PXM Operating And Assembly Manual

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Powder Center
Translation of the Original
Operating and Assembly
Manual
PXM
Version 08 / 2015
P_02519
P_02519

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Table of Contents
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Summary of Contents for WAGNER PXM

  • Page 1 Translation of the Original Operating and Assembly Manual Powder Center Version 08 / 2015 P_02519 P_02519...

  • Page 3: Table Of Contents

    Version for Final Filter 5.1.2 Version with Ultrasonic Sieve Mode of Operation Protective and Monitoring Equipment Scope of Delivery 5.4.1 Design Variants of the PXM Powder Center 5.4.2 Type with Ultrasonic Screening Unit 5.4.3 Installation Dimensions for Ultrasonic Screening Unit Technical Data Controls...
  • Page 4 Paint Change 8.2.1 Paint Change Components 8.2.2 Cleaning Positions Powder Hoses 8.2.3 Cleaning Functions 8.2.4 Cleaning Parameters 8.2.5 Start Cleaning (Example: Profi Tech M) 8.2.6 Cleaning/Paint Change on the PXM with Ultrasonic Sieve Maintenance 8.3.1 Maintenance Staff 8.3.2 Safety Instructions...
  • Page 5 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Table of Contents 8.3.3 Maintenance Procedures 8.3.4 Safety Checks 8.3.4.1 Grounding Check TROUBLESHOOTING AND RECTIFICATION Fault Messages Types of Fault Messages Current History REPAIR 10.1 Repair Personnel 10.2 Safety Instructions FUNCTION TEST AFTER THE REPAIR INSPECTIONS IN ACCORDANCE WITH DIN EN 50177: 2010 DISASSEMBLY AND DISPOSAL ACCESSORIES...
  • Page 6 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Table of Contents 15.26 HiCoat-ED Pump P 15.27 HiCoat-ED Pump F 15.28 Fresh Powder Feed Unit 15.29 Ultrasonic Screening Unit 15.30 Level Sensor WARRANTY DECLARATION AND DECLARATION OF INCORPORATION 154 16.1 Important Notes Regarding Product Liability 16.2 Warranty Claim...

  • Page 7: About These Instructions

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL ABOUT THESE INSTRUCTIONS PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to the operating and service personnel.

  • Page 8: Languages

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL LANGUAGES The operating manual is available in the following languages: Language: Order No. Language: Order No. German 2350371 English 2350372 French 2361466 Italian 2361468 Spanish 2361471 Russian 2361472 Chinese 2361473 ABBREVIATIONS Number of pieces Position Marking in the spare parts lists...

  • Page 9: Terminology For The Purpose Of This Manual

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL Cleaning Manual cleaning of devices and device parts with cleaning agent Flushing Internal fl ushing with compressed air of parts carrying paint Staff qualifi cations Trained person Is instructed in the tasks assigned to him/her, the potential risks associated with improper behavior as well as the necessary...

  • Page 10: Correct Use

    Powder center for feeding fl uidized powder lacquers TYPE OF USE The PXM powder center is used to feed fl uidized powder lacquers from a powder tank (including original tank) to several guns at the same time. USE IN POTENTIALLY EXPLOSIVE AREAS The PXM powder center is intended for construction outside of the dust Ex-zone (Zone 22).

  • Page 11: Processible Working Materials

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL PROCESSIBLE WORKING MATERIALS Electrostatically charged powder types Metallic powder REASONABLY FORESEEABLE MISUSE Use of damp powder lacquer Working with liquid coating products Use of defective components and accessories Use for foodstuff s RESIDUAL RISKS Residual risks are risks which cannot be ruled out even in the event of correct use.

  • Page 12: Identification

    ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL IDENTIFICATION EXPLOSION PROTECTION IDENTIFICATION The PXM powder center is intended for construction outside of the dust Ex-zone (Zone 22). PERMISSIBLE DEVICE COMBINATIONS The following components may be used in the PXM powder center: PI-F1 injector...

  • Page 13: Note On The Ex-Zone Classification By The Operator

    OPERATING AND ASSEMBLY MANUAL NOTE ON THE EX-ZONE CLASSIFICATION BY THE OPERATOR Decreased intrinsic emission is used by the PXM powder center to create a reduced zone extension as compared to classifi cation and presentation as per EN 12981 (version 2010/06)* and BGI 764 (version 2009/10, as per 2014/02)*.

  • Page 14: General Safety Instructions

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL GENERAL SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual on hand near the device at all times. Always follow local regulations concerning occupational safety and accident prevention. 4.1.1 ELECTRICAL DEVICES AND EQUIPMENT To be provided in accordance with the local safety requirements with regard to the operating mode and ambient infl uences.

  • Page 15: Safety Instructions For Staff

    4.2.1 SAFE HANDLING OF WAGNER POWDER SPRAY DEVICES Do not point spray guns at people. Before all work on the device, in the event of work interruptions and functional faults: - Switch off the energy/compressed air supply.

  • Page 16: Cleaning

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 4.2.4 CLEANING Before starting cleaning or any other manual work, the high-voltage in the spray area must be shut down and locked to prevent it from being switched back on. Lock the compressed air supply and decompress the device. Secure the device against being switched back on without authorization.

  • Page 17: Description

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL DESCRIPTION COMPONENTS P_02520 1 Rack for EPG control units 2 Warning lamp with built-in alarm horn 3 Control cabinet with operating elements 4 Reciprocator with powder injectors and intake systems 5 Level sensor 6 Holder for box or container 7 Cleaning station for reclaimed powder;...

  • Page 18: Version With Integrated Filter

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 5.1.1 VERSION WITH INTEGRATED FILTER P_02521 10 Filter suction 11 Fresh powder pump 12 Pressure switch for monitoring the mains pressure 13 Adapter for fi lter suction Alternatively: Adapter to connect to the fi nal fi lter 14 Powder catch basin...

  • Page 19: Version For Final Filter

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 5.1.2 VERSION FOR FINAL FILTER P_02674...

  • Page 20: Version With Ultrasonic Sieve

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 5.1.2 VERSION WITH ULTRASONIC SIEVE P_02675 1 Sieve frame with converter 2 Sieve housing 3 Powder spout...

  • Page 21: Mode Of Operation

    OPERATING AND ASSEMBLY MANUAL MODE OF OPERATION The PXM powder center is a system from which fl uidized powder is conveyed simultaneously from a powder tank (option) to several spray guns. Powder consumption is compensated by the fresh powder feed device (option) in the powder center or by manually refi lling.

  • Page 22: Scope Of Delivery

    DESIGN VARIANTS OF THE PXM POWDER CENTER Basic Module: Order No. Designation 2350977 Powder center PXM 20/22 IF standalone, without ultrasonic sieve 2350980 Powder center PXM 20/22 FF standalone, without ultrasonic sieve 2359437 Powder center PXM 34 IF standalone, without ultrasonic sieve...

  • Page 23: Type With Ultrasonic Screening Unit

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 5.4.2 TYPE WITH ULTRASONIC SCREENING UNIT P_02370 For more information on the ultrasonic screening unit, see operating manual for ultrasonic screening unit. 5.4.3 INSTALLATION DIMENSIONS FOR ULTRASONIC SCREENING UNIT P_02561...

  • Page 24: Technical Data

    7.5.4 = 5-10 mg/m³ / ≤7 °C; 44.6 °F / 5 mg/m³. Number of injectors PXM 20/22: 20 injectors when feeding from the box PXM 20/22: 22 injectors when feeding from the fl uid tank PXM 34: 34 injectors when feeding from the fl uid tank Ambient conditions: Operating temperature range 5 –...

  • Page 25: Controls

    ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL CONTROLS P_02522 1 Touch screen for operating the PXM 2 Fault display: Lights up red when the emergency stop chain is interrupted Button to reset the EMERGENCY STOP safety relay 3 EMERGENCY STOP switch...

  • Page 26: Screen Layout Of The Touch Screen

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL SCREEN LAYOUT OF THE TOUCH SCREEN Information bar Service Home page Manual Auto Cleaning Menu bar Settings Alarm Function graphic Function bar 1 Released functions and components are marked by a yellow frame. P_02591 Activated functions and components are depicted by yellow highlighted icons or buttons.

  • Page 27: Explanation Of The Screen Page Numbers

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL EXPLANATION OF THE SCREEN PAGE NUMBERS The screen pages are numbered from top to bottom (1-4) in the menu bar and from left to right (1-5) in the function bar. 3 - 2 - 3 Button number in function bar 2 Button number in function bar 1 Button number in the menu bar...

  • Page 28: Inputs On The Touch Panel

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL INPUTS ON THE TOUCH PANEL Pulse time [sec] Exhaust system Home page Filter cleaning Cleaning Filter cleaning Settings Work station Settings Diagnosis System operation cleaning Alarm To modify number values, touch the value that is to be modifi ed and the keypad shown above appears.

  • Page 29: User Rights

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 5.11 USER RIGHTS Main menu Sub-menu Function Worker Supervisor Service Facility Home page Cleaning Settings Settings Workstation Powder supply US Sieve Test MP operation Workstation FP supply RP supply Exhaust system US Sieve Hardware MP cleaning...

  • Page 30: Assembly And Commissioning

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL ASSEMBLY AND COMMISSIONING TRAINING THE ASSEMBLY STAFF WARNING Incorrect installation/operation! Risk of injury and damage to the device. The assembly and commissioning staff must have the technical skills to safely commission the device. When assembling, commissioning and performing all work, please read and observe the operating manual and safety regulations of the additionally required system components.

  • Page 31: Transportation

    For the insertion of parts at the installation site, an opening width of at least 2,000 mm (6.56 ft.) must exist, and an opening height of 2,000 mm (6.56 ft.). The PXM powder center is delivered upright. P_02572 P_02571...

  • Page 32: Assembly And Installation

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL P_02573 P_02574 Transport in the factory workshop Support with wooden beams on the fi lter module ASSEMBLY AND INSTALLATION WARNING Danger from electric current! Risk of injury and damage to the device. Before connecting the device, ensure that the external controller is switched off and the EMERGENCY STOP button is actuated.
  • Page 33 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL P_02575 1. Fasten fi lter module (if available) to the powder center housing. It is fastened with 12 screws from the back; two screws must have contact disks for proper grounding. P_02576 2.
  • Page 34 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL P_02577 P_02578 4. Erect the piston cylinder and guide the piston through the roof. The limit switches must be located on the left side (seen from the front). 5. Use 4 screws to fasten piston cylinder onto the roof. Workstation Position switch of linear motion at the top...
  • Page 35 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL P_02581 8. Align the fl ange by hand and use 3 screws to fasten onto the injector retaining plate. Workstation Position switch of linear motion at the top unit Warning Home page Minimum Cleaning Powder level sensor...
  • Page 36 Setting: Intake tube 1 cm in blowout nozzle P_02583 10. Horizontally align the PXM using the leveling feet on the frame. 11. Align the intake tubes so that they meet centrally in the blowout nozzles. To do this, fi rst align the PXM with the leveling feet.

  • Page 37: Grounding

    ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL GROUNDING For safety reasons the system must be properly grounded. WAGNER recommends the use of a copper cable of at least 16 mm² with suffi cient mechanical resistance for connection to the signal ground.

  • Page 38: Commissioning

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL COMMISSIONING The tank mounting and injector mounting plate must be horizontally aligned in all directions. The hose for the fl uid air must either be connected to the terminal for the box-fl uidizing device (fl oor) or on the powder tank.

  • Page 39: Standard Settings

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL STANDARD SETTINGS The most important settings for speedy commissioning of the powder center have already been carried out by the manufacturer. You can, however, change standard settings to suit your needs. The changes remain saved even if the powder center is switched off with the main switch.

  • Page 40: Machine Parameter Cleaning

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 6.9.2 MACHINE PARAMETER CLEANING Interface Communication with the application controller: Injectors Preliminary cleaning Block 1 Number of pulses: Pulse time: 0.2 secs Break time: 1 secs Preliminary cleaning Block 2 Number of pulses: Pulse time: 0.2 secs Break time:...

  • Page 41: Can Addresses For Mcm System

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 6.9.3 CAN ADDRESSES FOR MCM SYSTEM CAN Node Module Type Application CAN Diagnosis Do not use CAN Open Master 1 MCM CAN 1 CAN Open Master 2 MCM CAN 2 I/O Module MCM CPS HU1 No.

  • Page 42: Epg S2 Settings

    Do NOT connect or disconnect Air input Made in Switzerland when ENERGIZED ! Lufteingang J. Wagner AG CH 9450 Altstätten Controller is suitable for Class II, Division 2, Hazardous (Classified) Type / Typ: 0102 EPG S2 FM locations.
  • Page 43 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Switch CAN baud rate Maximum cable length 1,000 kBit/s 25 m 800 kBit/s 50 m 500 kBit/s 100 m 250 kBit/s 250 m 125 kBit/s 500 m 100 kBit/s 1,000 m 50 kBit/s 1,000 m P_01509...

  • Page 44: Function Test

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 6.10 FUNCTION TEST The function test is performed after the system has been confi gured. Test all the functions on the touch screen in manual mode Test the cleaning process Test fl uidization Test fresh powder pump Test automatic operation...
  • Page 45 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL...

  • Page 46: Operation

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL OPERATION TRAINING THE OPERATING STAFF WARNING Incorrect operation! Risk of injury and damage to the device. The operating staff must be qualifi ed to operate the entire system. The operating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures.

  • Page 47: Touch Screen Operation Standard Equipment

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL TOUCH SCREEN OPERATION STANDARD EQUIPMENT 7.3.1 EQUIPMENT WITH FINAL FILTER Home page Manual Auto Cleaning Settings Alarm P_02524 1 Peristaltic pump On/Off 2 Exhaust system status 3 Ultrasonic sieve device On/Off 4 Language selection 5 Reciprocator Up/Down 6 Manual/automatic mode...

  • Page 48: Equipment With Integrated Exhaust System

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 7.3.2 EQUIPMENT WITH INTEGRATED EXHAUST SYSTEM P_02529 14 13 1 Peristaltic pump On/Off 2 Exhaust system status 3 Ultrasonic sieve device On/Off 4 Language selection 5 Reciprocator Up/Down 6 Manual/automatic mode 7 Illumination On/Off 8 Button for clamping the tank (box, powder container)* 9 Replenishing fresh powder (manual, time-controlled) On/Off...

  • Page 49: Set Language

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL SET LANGUAGE Language 1. Tap "Flag" button in the information bar. The depicted screen appears. 2. Select the desired language by tapping on the corresponding fl ag button. The screen is now displayed in the selected language.

  • Page 50: Logging A User On/Off

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL LOGGING A USER ON/OFF The currently logged in user is displayed in the information bar, in the example "Factory". Press the button to change the user; the following display appears. Factory Set authorization Log on user Log off user...

  • Page 51: Starting/Stopping Coating

    Remove tank or box or close with a dummy cover so that no debris can fall into it. Note: If the PXM is connected to the fi nal fi lter, the throttle valves can only be opened if no coating is applied.

  • Page 52: Paint Change Components

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 7.6.1 PAINT CHANGE COMPONENTS P_02676 1 Blowout nozzles for intake tubes 2 Blowout nozzle for the fresh powder hose and peristaltic pump tube 3 Parking station peristaltic pump tube during loss operation 4 Parking station, fresh powder hose 5 Cleaning position, fresh powder lance...

  • Page 53: Cleaning Positions Powder Hoses

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 7.6.2 CLEANING POSITIONS POWDER HOSES P_02679 P_02677 Cleaning fresh powder, standard Loss position, reclaimed powder P_02678 P_02680 Cleaning fresh powder, intensive Cleaning, reclaimed powder...

  • Page 54: Configuring The Powder Center

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL CONFIGURING THE POWDER CENTER The confi guration of the powder center must be adjusted when fi rst commissioning or in special cases. Confi guration is performed in the "Settings" menu item. Different configuration settings are displayed depending on the user level selected.

  • Page 55: Settings

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 7.7.1 SETTINGS The settings can be temporarily changed and adapted to the specifi c work situation. The maximum confi guration is displayed below, i.e. the switches become visible depending on the confi guration. Meaning of a deselection: - Icon is nevertheless displayed on the home page (gray) - Fresh powder feed cannot be switched on (manual mode)

  • Page 56: Machine Parameters Operation

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 7.7.2 MACHINE PARAMETERS OPERATION The settings in the "Operation" machine parameters are normally not changed since they are defined by the installed hardware. Fault trigger delay powder Standard shortage Home page WS cylinder lowering Feeding rate [sec] WS cylinder lowering...
  • Page 57 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL FP station Home page FP bigbag Bigbag type Cleaning FP redosing time man. [sec] Standard FP redosing time auto [sec] Settings Exhaust Work- supply supply system station Settings operation cleaning Diagnosis System Alarm Parameter:...
  • Page 58 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL RP supply Home page Operating mode Duration Cleaning Message recovery system [sec] Standard Settings Work- Exhaust station supply supply system Settings Diagnosis System operation cleaning Alarm Parameter: Explanation: RP supply Yes: Reclaimed powder pump available No: No reclaimed powder pump available SAT: Specifi c confi guration for the SAT system Operating mode...
  • Page 59 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL RP supply Home page Operating mode Duration RP feed time [sec] Standard Cleaning RP break time [sec] Message recovery system [sec] Standard Settings Work- Exhaust station supply supply system Settings Diagnosis System operation cleaning...
  • Page 60 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Exhaust system Final fi lter Integrated Home page Automatic closing [sec] Standard Cleaning Fault trigger delay ECO input [sec] Settings Work- Exhaust station supply supply system Settings Diagnosis System operation cleaning Alarm Parameter: Explanation:...
  • Page 61 This parameter is used to parameterize the various confi gurations of the powder center. Each confi guration has a diff erent CAN node ID. PXM without bigbag/node ID = 5 PXM with bigbag/node ID = 6 PXM with 34 injectors/node ID = 7...

  • Page 62: Machine Parameter Cleaning

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 7.7.3 MACHINE PARAMETER CLEANING The settings in the "Cleaning" machine parameters can be optimized for customer-specific requirements. Communication with the application controller Home page Cleaning Settings Interface Injectors US sieve supply supply Settings Diagnosis...
  • Page 63 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Pre-cleaning Cleaning Home page Cleaning Standard Standard Settings US sieve Interface Injectors supply supply Settings Diagnosis System operation cleaning Alarm Cleaning Home page Cleaning Standard Settings Interface Injectors US sieve supply supply Settings Diagnosis...

  • Page 64: Machine Parameters Diagnosis

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 7.7.4 MACHINE PARAMETERS DIAGNOSIS Time Area Description Home page Cleaning HW version Cycle Time Avg Visu SW version SW version Cycle Time Max Panel hours Settings LogView Diagnosis Maintenance Settings Diagnosis System cleaning operation...
  • Page 65 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Fresh powder pump Ready Running Home page Cleaning Ready Ready Running Running Cleaning Cleaning Cleaning Settings LogView Diagnosis Maintenance Settings Diagnosis System cleaning operation Alarm Interface Emergency stop chain OK Home page Exhaust system OK Appl.

  • Page 66: System

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Factory Maintenance Maintenance Operating interval counter hours Home page Internal FP pump Reset External FP pump Reset Cleaning RP pump Reset US Sieve Reset Settings LogView Diagnosis Maintenance Settings Diagnosis System cleaning operation Alarm...
  • Page 67 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Various functions can be called up on the following pages: – Backing up and rebooting data – Creating and booting a backup – Adapting the IP settings Data save / load MP Data Operating hours Version...
  • Page 68 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL IP Settings Obtain an IP address via DHCP Home page Specify an IP address IP address: Cleaning Subnet Mask: Default Gateway: Exit Settings Data Password Backup visualization backup setting software Settings Diagnosis System operation...

  • Page 69: Cleaning And Maintenance

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL CLEANING AND MAINTENANCE CLEANING 8.1.1 CLEANING STAFF Cleaning work should be undertaken regularly and carefully by qualifi ed and trained staff . They should be informed of specifi c hazards during their training. The following hazards may arise during cleaning work: Health hazard from inhaling powder lacquer Use of unsuitable cleaning tools and aids...

  • Page 70: Paint Change

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only specialist staff or WAGNER Service may carry out maintenance and repair work. Before starting work switch off the system and lock to ensure that other people cannot switch it back on by mistake (lock main switch on the controller).

  • Page 71: Cleaning Positions Powder Hoses

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 8.2.2 CLEANING POSITIONS POWDER HOSES P_02679 P_02677 Cleaning fresh powder, standard Loss position, reclaimed powder P_02678 P_02680 Cleaning fresh powder, intensive Cleaning, reclaimed powder...

  • Page 72: Cleaning Functions

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 8.2.3 CLEANING FUNCTIONS Worker Injector Home page FP pump standard FP pump intensive Cleaning US Sieve RP hose Settings Alarm P_02706 1 Perform impulse fl ushing of the injectors – Interlock with guns in blowout positions (height and depth) for Profi Tech controllers 2 Clean the IP 5000 with internal cleaning program and/or preliminary clean US sieve 3 Perform pulse fl ushing of the IP 5000 via the blowout device 4 Perform main cleaning of the US sieve via the blowout device...

  • Page 73: Start Cleaning (Example: Profitech M)

    If the PXM is connected to a fi nal fi lter, then the PXM throttle valves cannot be opened when powder is introduced into the booth.
  • Page 74 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Flat part 1. Preparation: Fresh powder, tank/box Start Set powder center in cleaning position Home page 2. Blow-off guns on outside, rough cleaning of booth Guns On Preparation 3. Move guns to inside cleaning position (rear) Guns Off Load recipe 4.
  • Page 75 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL P_02531 4. Remove the cover from the box or tank. Injector blowing out can only be started when the enabling signal from the application controller is cleared (if the signal exchange was activated in the confi guration (Profi Tech M, Profi Tech S)).
  • Page 76 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Without Communication with the Application Controller: PXM: Pressing the "OK" button is used directly as the start command for the sequence of cleaning steps. No query is made on whether or not the pulses should begin.
  • Page 77 (terminal X2:15) is set to "LOW". cleaning" MCM input (terminal X20:13) to "LOW". The PXM signals the end of internal cleaning. The reverse air for internal cleaning (feed and dosing air) are switched off . The MCM carries out part 2 of exterior...
  • Page 78 There is the possibility of normal cleaning here (during tone-in-tone paint changes) or intensive cleaning. Note: When connecting the PXM to a fi nal fi lter, no powder may be whirled/blown off in the booth during this time. 12. "Standard" cleaning sequence: Put suction lance in the park position (depicted left) and snap into the clamp.
  • Page 79 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Worker Bring suction lance and FP hose to park position. 15. A confi rmation message appears. 16. "FP-intensive" cleaning sequence: put suction lance, as in workstep 13, in the cleaning position. 17.
  • Page 80 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 18. Press "FP pump Intensive On" button. A combined cleaning program with pump and blowout pulses is running according to the time set in the pump. Worker Injector Home page FP pump standard FP pump intensive Cleaning US Sieve...
  • Page 81 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Worker Injector Home page FP pump standard FP pump intensive Cleaning US Sieve RP hose Settings Alarm Press "RP hose cleaning On" button to start cleaning the reclaimed powder hose. The end of reclaimed powder hose cleaning is displayed by a white "Clean RP hose On"...

  • Page 82: Cleaning/Paint Change On The Pxm With Ultrasonic Sieve

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 8.2.6 CLEANING/PAINT CHANGE ON THE PXM WITH ULTRASONIC SIEVE Notes for the paint change sequence: The ultrasound sieve can be cleaned either manually or using existing cleaning components. Three steps are planned: Coarse cleaning using the internal cleaning program of the IP 5000 fresh powder pump.
  • Page 83 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL P_02684 3. Remove the connections from the cover. 4. Put the cover aside. 5. Remove the sieve frame and hang it on the side wall. 6. Insert the dummy frame. 7. Put the cover on again.
  • Page 84 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Worker Injector blow out Home page FP pump standard FP pump intensive Cleaning US Sieve RP hose Settings Alarm P_02685 8. Plug the blowout hose onto the peristaltic pump connection. 9. Remove the fresh powder hose and to plug onto the blowout position (below). 10.

  • Page 85: Maintenance

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the Chapter "Spare parts" and that are assigned to the unit.

  • Page 86: Maintenance Procedures

    The maintenance intervals should be adapted by the operator depending on the level of use and if necessary the level of soiling. If in doubt, we recommend contacting J. Wagner AG's specialist personnel. The valid health and safety specifi cations and safety instructions provided in Chapter 4 must be adhered to for all maintenance work.

  • Page 87: Safety Checks

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 8.3.4 SAFETY CHECKS 8.3.4.1 GROUNDING CHECK Every day Before starting work, carry out a visual check to ensure that the system is grounded.

  • Page 88: Troubleshooting And Rectification

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the Chapter "Spare parts" and that are assigned to the unit.

  • Page 89: Types Of Fault Messages

    Worker menu bar to activate the function. Time Description Wagner bigbag: malfunction 2. The "Current alarms" page is displayed. Warning linear motion unit not referenced ==> Move to the top manually Home page 3. To reset the error, press the "Confi rm"...

  • Page 90: History

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL HISTORY 1. Press the "History" button in the Worker bottom function bar to activate the Time Reset time Description function. I/O module: Changed hardware confi guration I/O module: Changed hardware confi guration 2.
  • Page 91 Level detection does not work Air sensor tube clogged Disconnect air coupling and properly blow out tube downwards No air fl ow from the sensor tube Contact the WAGNER Service Team Limit switch incorrectly set or Check limit switch and adjust defective...
  • Page 92 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Malfunction Cause Remedy Control button on the touch No release; button must be Check conditions for release screen does not respond outlined in yellow Function is not performed since the switching element is defective in the control cabinet Too little pressure in the compressed air supply...

  • Page 93: Repair

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the Chapter "Spare parts" and that are assigned to the unit.
  • Page 94 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL The following repairs can be carried out as needed: Replacing the O-ring on the blowout station for the injectors in case of leaks P_02586 Replace scraper rings on the guide bushings of the intake tubes Replace fl uid tubes P_02587 Replace the solenoid valves on the pressure tank of the blowout device...

  • Page 95: Function Test After The Repair

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL FUNCTION TEST AFTER THE REPAIR All functions must be checked in manual and automatic mode.

  • Page 96: Inspections In Accordance With Din En 50177: 2010

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL INSPECTIONS IN ACCORDANCE WITH DIN EN 50177: 2010 If the system is used for electrostatic coating with fl ammable coating powders, testing should be undertaken in accordance with DIN EN 50177: 2010-04 as per Table 3 and Table 4.
  • Page 97 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL...
  • Page 98 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL...

  • Page 99: Disassembly And Disposal

    ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL DISASSEMBLY AND DISPOSAL We recommend having the WAGNER system disassembled by WAGNER or another specialist. Before starting disassembly, all supply media (electric current, compressed air) must be disconnected at the connection points. All powder lacquer lines must be completely emptied and then rinsed.

  • Page 100: Accessories

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL ACCESSORIES Cover for fl uid tank (without sieve) PXM 20/22 Order No. 2350986 P_02548 Cover for fl uid tank (with sieve) PXM 20/22 Order No. 2357417 P_02707 Cover for box (without sieve) PXM 20/22 Order No.
  • Page 101 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Cover for fl uid tank (without sieve) PXM 34 Order No. 2359829 P_02713 Cover for fl uid tank (with sieve) PXM 34 Order No. ∅ 550 mm; 21.65 inch Fluidized powder tank Order No.
  • Page 102 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Blow gun, Order No. 3920048 Threaded nipple, Order No. 3920043 (order separately) Hose reel Order No. 3923136 Quick-release coupling, Order No. 3305061 Reduction sleeve, Order No. 3306468 P_02710...

  • Page 103: Spare Parts

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the Chapter "Spare parts" and that are assigned to the unit.

  • Page 104: Workstation 22 Injectors

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.2 WORKSTATION 22 INJECTORS P_02550...
  • Page 105 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Quantity Order No. Designation 2359887 Spacer bushing injector plate 2359888 Square holder for injectors 2359892 Suction tube 2359893 Injector connection Injector 2354873 Guide piece suction 2359897 Adjustment plate 2359899 Hand knob M8x30 Wearing part...

  • Page 106: Workstation 20 Injectors With Fluidization

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.3 WORKSTATION 20 INJECTORS WITH FLUIDIZATION P_02551...
  • Page 107 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Quantity Order No. Designation 2359887 Spacer bushing injector plate 2359888 Square holder for injectors 2359892 Suction tube 2359893 Injector connection Injector 2354873 Guide piece suction 2359897 Adjustment plate 2359900 Clamp fl uid tube 2354876 Poroplast tube for fl uidization 2359943...

  • Page 108: Workstation 34 Injectors

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.3 WORKSTATION 34 INJECTORS P_02694...
  • Page 109 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Quantity Order No. Designation 2359887 Spacer bushing injector plate 2359962 Square holder for 34 injectors 2359892 Suction tube 2359893 Injector connection Injector 2354873 Guide piece suction 2359897 Adjustment plate 2389899 Hand knob M8x30 Wearing part...

  • Page 110: Cylinder Workstation (22 Injectors)

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.4 CYLINDER WORKSTATION (22 INJECTORS) P_02552 Quantity Order No. Designation 2359651 Pneumatic cylinder 63 x 525 2354879 Guide bush 2309763 Proximity switch with holder Wearing part...

  • Page 111: Cylinder Workstation (34 Injectors)

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.5 CYLINDER WORKSTATION (34 INJECTORS) P_02693 Quantity Order No. Designation 2359655 Pneumatic cylinder 80 x 525 2354879 Guide bush 2309763 Proximity switch with holder Wearing part...

  • Page 112: Scraper Assembly Intake Tubes

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.6 SCRAPER ASSEMBLY INTAKE TUBES P_02553...
  • Page 113 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Quantity Order No. Designation 2313045 Flexiseal D14 with O-ring (set) 2359852 Intake tube O-ring 2359854 Flexiseal sealing ring D10 2359851 Suction tube for dust 2359856 O-ring for level sensor 2359865 Bushing for level sensor Wearing part...

  • Page 114: Cleaning System Tank Version (22 Injectors)

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.7 CLEANING SYSTEM TANK VERSION (22 INJECTORS) P_02554...
  • Page 115 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Quantity Order No. Designation 2350573 Blow out fi tting 2313200 O-ring 14 x 3 2360012 Stop plate tank Wearing part...

  • Page 116: Cleaning System Box Version (22 Injectors)

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.8 CLEANING SYSTEM BOX VERSION (22 INJECTORS) P_02689...
  • Page 117 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Quantity Order No. Designation 2350573 Blow out fi tting 2313200 O-ring 14 x 3 2360001 Vibration buff er vibration table 2359981 Spacer vibration table 2360019 Cleaning bar workstation Wearing part...

  • Page 118: Vibration Table

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.9 VIBRATION TABLE P_02556...
  • Page 119 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Quantity Order No. Designation 2359982 Guard plate 2359981 Spacer vibration table 2359989 Vibrator motor 2354891 Pneumatic cylinder 2359990 Interlocking 2354894 Ball joint 2359990 Pivot lever 2313566 Guide bushing intake tube 2354897 Vane plastic cap 2359999 Fitting...

  • Page 120: Feed Lance

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.10 FEED LANCE P_02557...
  • Page 121 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Quantity Order No. Designation 2307117 Conveying arm 2354899 Guide bush 2354901 Sealing ring 2359657 Suction lance fresh powder 2303279 Guide bush 2305421 Guide ring Wearing part...

  • Page 122: Vibrating Table Fresh Powder

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.11 VIBRATING TABLE FRESH POWDER P_02558 Quantity Order No. Designation 2316255 Vibration damper 2359648 Vibrator motor Wearing part...

  • Page 123: Compressed Air Tank For 22 Injectors (1 Outlet)

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.12 COMPRESSED AIR TANK FOR 22 INJECTORS (1 OUTLET) P_02690 Quantity Order No. Designation 2360020 Pressure tank with 3 valves 2360021 Valve diaphragm 2360022 Pilot valve 2360023 Solenoid with plug Wearing part...

  • Page 124: Compressed Air Tank For 22 Injectors

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.13 COMPRESSED AIR TANK FOR 22 INJECTORS P_02559 Quantity Order No. Designation 2360020 Pressure tank with 3 valves 2360021 Valve diaphragm 2360022 Pilot valve 2360023 Solenoid with plug Wearing part...

  • Page 125: Compressed Air Tank For 34 Injectors

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.14 COMPRESSED AIR TANK FOR 34 INJECTORS P_02691 Quantity Order No. Designation 2360020 Pressure tank with 3 valves 2316275 Solenoid valve, complete 2360021 Valve diaphragm 2360022 Pilot valve 2360023 Solenoid with plug Wearing part...

  • Page 126: Pressure Regulator, Complete

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.15 PRESSURE REGULATOR, COMPLETE P_02696 Quantity Order No. Designation 2327951 Filter pressure regulator, complete 2360073 Angled pipe 3304494 Pressure gauge 0-12 bar 1/4" 2320467 Mounting bracket for pressure regulator MX3 9985671 Hose fi tting G1"...

  • Page 127: Powder Tank, Fluidized (22 Injectors)

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.12 POWDER TANK, FLUIDIZED (22 INJECTORS) P_02692 Quantity Order No. Designation 2306025 Seal for tank lid 2314293 Hinge Wearing part...

  • Page 128: Final Filter Adapter

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.13 FINAL FILTER ADAPTER...
  • Page 129 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL...

  • Page 130: Exhaust System Throttle Valve

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.14 EXHAUST SYSTEM THROTTLE VALVE P_02697...
  • Page 131 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Quantity Order No. Designation 2360238 Pneumatic cylinder D25 2360373 Fork end G23-32 2360374 Throttle valve exhaust duct 2360383 Axis for throttle valve 2360386 Flat gasket for throttle valve 2360387 Holder fl at seal 2360388 Connecting rod 2360390...

  • Page 132: Exhaust System Throttle Valve (Version With Us Sieve)

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.15 EXHAUST SYSTEM THROTTLE VALVE (VERSION WITH US SIEVE) P_02698...
  • Page 133 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Quantity Order No. Designation 2360238 Pneumatic cylinder D25 2360373 Fork end G23-32 2360374 Throttle valve exhaust duct 2360383 Axis for throttle valve 2360386 Flat gasket for throttle valve 2360387 Holder fl at seal 2360388 Connecting rod 2327951...

  • Page 134: Housing

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.16 HOUSING 33 11 13 28 P_02699...
  • Page 135 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Quantity Order No. Designation 2360161 LED lamp, complete 2360163 Adjustment foot 2345525 Quick-action coupling G1" 9985671 Hose fi tting G1"- NW25 2360169 Threaded hose coupling straight PG36 2360170 Lock nut PG36 2360171 Cleaning connection pipe 2360173...

  • Page 136: Control Unit Cabinet (1 Ip 5000)

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.17 CONTROL UNIT CABINET (1 IP 5000) P_02700...
  • Page 137 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Quantity Order No. Designation 2360490 Handle 2360491 Module cover EPG housing 9985613 Angle bracket 3303062 Double nipple 2360495 Air manifold block 2360496 Stop valve 2/2 1" 2360498 Solenoid stop valve 9907088 Plug with rim 2360510 Support bracket fresh powder tube...

  • Page 138: Control Unit Cabinet (2 Ip 5000)

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.18 CONTROL UNIT CABINET (2 IP 5000) P_02701...
  • Page 139 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Quantity Order No. Designation 2360490 Handle 2360491 Module cover EPG housing 9985613 Angle bracket 3303062 Double nipple 2360496 Stop valve 2/2 1" 2360498 Solenoid stop valve 2360495 Air manifold block 9907088 Plug with rim 2360510 Support bracket fresh powder tube...

  • Page 140: Control Unit Cabinet (18 Epg)

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.19 CONTROL UNIT CABINET (18 EPG) 10 11 P_02702...
  • Page 141 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL Quantity Order No. Designation 2360163 Adjustment foot 9985613 Angle bracket 3303062 Double nipple 2333201 Pressure regulator 3304494 Pressure gauge 0-12 bar 1/4" 2360514 Module cover double EPG housing 2360496 Stop valve 2/2 1" 2360498 Solenoid stop valve 2360495...

  • Page 142: Control Unit Cabinet Control Panel

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.20 CONTROL UNIT CABINET CONTROL PANEL P_02703 Quantity Order No. Designation 2360470 Frame cable entry plate 2360481 Status light base element 2360482 Status light element red 2360483 Status light element green 2360481 Status light base element 2360473...

  • Page 143: Led Lamp 1500

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.21 LED LAMP 1500 P_02704 Quantity Order No. Designation 2360161 LED lamp, complete Wearing part...

  • Page 144: Led Lamp 700

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.22 LED LAMP 700 P_02705 Quantity Order No. Designation 2360421 LED lamp, complete Wearing part...

  • Page 145: Final Filter

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.23 FINAL FILTER P_02633 Quantity Order No. Designation 2341742 Filter cartridge 3140826 Nozzle 3303998 Solenoid valve, 2/2 way 3114850 Valve connector Wearing part...
  • Page 146 VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL P_02637 Quantity Order No. Designation 2347702 Splitter attenuator 2347408 Radial fan 9987076 Hose 3060190 Pressure regulator 114324 Pressure gauge 3050173 Sealing ring 3051041 Sealing ring Wearing part...

  • Page 147: Pi-F1 Powder Injector

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.24 PI-F1 POWDER INJECTOR P_00894 Quantity Order No. Designation 241622 PI-F1 powder injector 241225 Annular gap collector nozzle 241476 Conductive nozzle 241466 Union nut 241923 Air nozzle 241460 Spring check valve 9970149 Sealing ring 9999047...

  • Page 148: Pi-P1 Powder Injector

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.25 PI-P1 POWDER INJECTOR P_00895 Quantity Order No. Designation 241621 PI-P1 powder injector 241225 Annular gap collector nozzle 241476 Conductive nozzle 241466 Union nut 241923 Air nozzle 241460 Spring check valve 241461 Spring check valve with choke (marked in black) 9970149...

  • Page 149: Hicoat-Ed Pump P

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.26 HICOAT-ED PUMP P P_00890 Quantity Order No. Designation 241623 HiCoat-ED pump P 241229 Collector nozzle low air 241479 Hose sleeve 241466 Union nut 241930 Air nozzle 241460 Spring check valve 241461 Spring check valve with choke (marked in black) 9970149...

  • Page 150: Hicoat-Ed Pump F

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.27 HICOAT-ED PUMP F P_00889 Quantity Order No. Designation 241624 HiCoat-ED pump F 241229 Collector nozzle low air 241479 Hose sleeve 241466 Union nut 241930 Air nozzle 241460 Spring check valve 9970149 Sealing ring 9999047...

  • Page 151: Fresh Powder Feed Unit

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.28 FRESH POWDER FEED UNIT Spare and wearing parts are listed in the operating manual "IP 5000 powder pump" (order No. 241935). P_00001...

  • Page 152: Ultrasonic Screening Unit

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.29 ULTRASONIC SCREENING UNIT See ultrasonic screening device operating manual for spare parts and wearing parts (Order No. 2333034). P_02370...

  • Page 153: Level Sensor

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL 15.30 LEVEL SENSOR P_02722 Quantity Order No. Designation 2362329 Pressure sensor, complete (without cable) 2362330 Proximity switch 2362332 Connection cable for proximity switch 2362331 Throttle Wearing part Not part of the standard equipment, but available as a special accessory Only available as a set...

  • Page 154: Warranty Declaration And Declaration Of Incorporation

    The manufacturer will not be held liable or will only be held partially liable if third-party accessories or spare parts have been used. With genuine WAGNER accessories and spare parts, you have the guarantee that all safety regulations are complied with.

  • Page 155: Declaration Of Incorporation (Statement Of Conformity)

    OPERATING AND ASSEMBLY MANUAL 16.3 DECLARATION OF INCORPORATION (STATEMENT OF CONFORMITY) The PXM powder center is an incomplete machine. Commissioning is only permitted if it has been determined that the machine/system in which it is to be installed conforms to the guidelines.
  • Page 156 Via Carlo Porta,13 – 23861 – Cesana Brianza (LC) - ITALY declare, as Manufacturers of the machinery in the scope of this declaration, that the following : Model: Powder center Type: PXM - ITA Serial Number : FAC-SIMILE Year of manufacturing : FAC_SIMILE...
  • Page 157 Do not change the document or the safety relevant information without approval of the MACHINERY expert Issued PXM-ITA R0 Declaration of Incorporation 04/05/2015 Approved Powder center – PXM-ITA sheet 2 of 2 Mach Expert H.B. S.a.s. di Luigi Volonte’ e C. – Via Carlo Porta, 13 - 23861 Cesana Brianza (LC)

  • Page 158: Electrical Connection Plans

    VERSION 08/2015 ORDER NUMBER DOC2350372 OPERATING AND ASSEMBLY MANUAL ELECTRICAL CONNECTION PLANS See supplied circuit diagrams in the control cabinet.
  • Page 160 Order No. 2350372 Edition 08/2015 Germany Phone Telefax E-mail Switzerland Phone Telefax More contact addresses on the internet at: Company/Locations/WAGNER worldwide Subject to changes without notice...

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