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Related Manuals for WAGNER PV 100
Summary of Contents for WAGNER PV 100
- Page 1 Version 06/2018 DN 2.6 Paint and Dosing Valves PV 100 DV 100 PV 400 DV 400 GA 250PV GA 400DV GA 400PV B_07231 B_06793 B_06789 B_06792 B_06791...
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Page 3: Table Of Contents
Electrical Devices and Equipment 4.1.2 A Safe Work Environment 4.1.3 Personnel Qualifications Safety Instructions for the Personnel 4.2.1 Personal Safety Equipment 4.2.2 Safe Handling of WAGNER Spray Devices 4.2.3 Grounding the Unit 4.2.4 Product hoses 4.2.5 Cleaning and Flushing 4.2.6 Touching Hot Surfaces 4.2.7... - Page 4 VERSION 06/2018 ORDER NUMBER DOC 2343275 6.3.1 Valve Extension 6.3.2 Connections Grounding the System Pre-cleaning Commissioning 6.6.1 Pressure tightness test OPERATION Training the Operating Personnel Tasks CLEANING AND MAINTENANCE Cleaning 8.1.1 Cleaning Personnel 8.1.2 Cleaning Instructions Maintenance 8.2.1 Maintenance Personnel 8.2.2 Maintenance Instructions 8.2.3...
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Page 5: About These Instructions
VERSION 06/2018 ORDER NUMBER DOC 2343275 ABOUT THESE INSTRUCTIONS PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to the operating and service personnel. -
Page 6: Languages
English 2343275 Spanish 2343278 French 2343276 Italian 2343277 Turkish 2372044 Additional languages on request or at: www.wagner-group.com 1.3.1 ABBREVIATIONS Materials Number of pieces Position PTFE Polytetrafluorethylene Marking in the spare parts lists FFKM Perfluoroelastomer Order No. Order number Stainless steel... -
Page 7: Correct Use
Identification Chapter 3). PROCESSIBLE WORKING MATERIALS All coating or surface technology process products as well as similar products. Please contact your local WAGNER dealer and the lacquer manufacturer in the event of application problems. MISUSE Misuse can lead to physical injury and/or property damage! Special attention must be paid that: No dry coating products, e.g., powder are processed. -
Page 8: Identification
As defined in the Directive 2014/34/EU the valves are suitable for use in areas subject to explosion hazards. Device type: Paint valves PV 100, PV 400, GA 250PV, GA 400PV Dosing valves DV 100, DV 400, GA 400DV Manufacturer: Wagner International AG 9450 Altstätten... -
Page 9: Basic Safety Instructions
VERSION 06/2018 ORDER NUMBER DOC 2343275 BASIC SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times. Always follow local regulations concerning occupational safety and accident prevention. 4.1.1 ELECTRICAL DEVICES AND EQUIPMENT Electric shock hazard! Danger to life from electric shock Prepare device in accordance with the local safety requirements with regard to the... -
Page 10: Personnel Qualifications
VERSION 06/2018 ORDER NUMBER DOC 2343275 Ensure that there are no ignition sources such as naked flames, sparks, glowing wires, or hot surfaces in the vicinity. No smoking. Ensure that the pipe joints, hoses, equipment parts and connections are permanently, technically leak-proof: –... -
Page 11: Personal Safety Equipment
– In the event of functional faults: remedy the fault as described in the "Troubleshooting" chapter. If needed, the liquid ejection devices must be checked by experts (e.g., WAGNER service technician) at least every 12 months for their work-safe condition in accordance with DGUV regulation 100-500 Chapter 2.29 and Chapter 2.36. -
Page 12: Grounding The Unit
VERSION 06/2018 ORDER NUMBER DOC 2343275 4.2.3 GROUNDING THE UNIT Hazard due to electrostatic charge! Explosion hazard and damage to the device. Friction, flowing liquids and air or electrostatic coating processes create charges. Flames or sparks can form during discharge. Correct grounding of the entire spraying system prevents electrostatic charges. -
Page 13: Cleaning And Flushing
VERSION 06/2018 ORDER NUMBER DOC 2343275 Several liquids have a high expansion coefficient. In some cases, their volume can rise with consequent damage to pipes, fittings, etc. and cause fluid leakage. When the pump sucks liquid from a closed tank, ensure that air or a suitable gas can enter the tank. -
Page 14: Touching Hot Surfaces
Hazard due to improper maintenance and repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Do not change or modify the device; if change is necessary, contact WAGNER. -
Page 15: Description
VERSION 06/2018 ORDER NUMBER DOC 2343275 DESCRIPTION COMPONENTS Single valves Double valves B_04692 B_04690 Designation Designation A Clamping nut K Mounting holes/threads for valve block mounting B Control air connection L Leakage hole (PTFE valves) or connection for C Valve housing separating agent supply (FFKM valves) D Product inlet O Adjusting screw (for dosing valves only) -
Page 16: Type Description And Characteristics
VERSION 06/2018 ORDER NUMBER DOC 2343275 TYPE DESCRIPTION AND CHARACTERISTICS 5.3.1 SINGLE VALVES (GA) Paint valve Nominal diameter in (GA …PV) Material of the valve rod seal Maximum product pressure B_06791 Dosing valve (GA …DV) B_06790 Year of manufacture – Type description serial number B_06792... -
Page 17: Protective And Monitoring Equipment
VERSION 06/2018 ORDER NUMBER DOC 2343275 PROTECTIVE AND MONITORING EQUIPMENT The following functions are provided for monitoring airtightness and product leaks. B_03651 PTFE valves: leakage holes (L). FFKM valves: connection for separating agent supply (L). SCOPE OF DELIVERY Available DN 2.6 valve types Order No. -
Page 18: Technical Data
VERSION 06/2018 ORDER NUMBER DOC 2343275 5.6.2 TECHNICAL DATA WARNING Exhaust air containing oil! Risk of poisoning if inhaled. Provide compressed air free from oil and water. 5.6.2.1 VALVES 10–25 MPA; 100–250 BAR; 1450–3625 PSI Properties PV 100-DN2.6-… DV 100-DN2.6-… GA 250PV- DN2.6-… 25 MPa;... - Page 19 VERSION 06/2018 ORDER NUMBER DOC 2343275 5.6.2.2 VALVES 40 MPA; 400 BAR; 5800 PSI Properties PV 400-DN2.6-… DV 400-DN2.6-… GA 400PV- GA 400DV- DN2.6-… DN2.6-… Maximum product pressure 40 MPa; 400 bar; 5802 psi 0.5–0.8 MPa Control air pressure 5–8 bar 73–116 psi Quality standard 7.5.4 7: Particle concentration 5 – 10 mg/m³...
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Page 20: Dimensions
VERSION 06/2018 ORDER NUMBER DOC 2343275 5.6.3 DIMENSIONS Double valves B_03985 inch inch inch 5.87 SW 8 0.22 40.25 1.585 0.47 38.5 1.516 40.25 1.585 0.18 3.03 14.3–16.9 0.56–0.67 0.71 0.87 SW 8 0.354 G 1/4" Single valves B_03986 inch inch inch 91.5... -
Page 21: Assembly And Commissioning
VERSION 06/2018 ORDER NUMBER DOC 2343275 ASSEMBLY AND COMMISSIONING TRAINING OF ASSEMBLY/COMMISSIONING PERSONNEL The assembly and commissioning personnel must have the technical skills to safely commission the device. When assembling, commissioning and carrying out all work, read and follow the operating manuals and safety regulations for the additionally required system components. -
Page 22: Connections
VERSION 06/2018 ORDER NUMBER DOC 2343275 6.3.2 CONNECTIONS Connect valves and supplementary components in accordance with the system diagram. – Tighten all product fittings with 40 Nm; 29.5 lbs/ft. – Control air connections: Tighten M5 threaded elbow fitting with 0.16 Nm; 0.11 lbft. –... -
Page 23: Grounding The System
VERSION 06/2018 ORDER NUMBER DOC 2343275 GROUNDING THE SYSTEM DANGER Discharge of electrostatically charged components in atmospheres containing solvents! Explosion hazard from electrostatic sparks or flames. Connect the valve to the ground potential via the screws. A conductive connection (potential equalization cable) must be established between original tank and the equipment. -
Page 24: Commissioning
VERSION 06/2018 ORDER NUMBER DOC 2343275 COMMISSIONING When commissioning and for all work, read and follow the operating manual and safety regulations for the additionally required system components. 6.6.1 PRESSURE TIGHTNESS TEST WARNING Overpressure! Risk of injury from bursting components. The operating pressure must not exceed the value shown on the type plate. -
Page 25: Operation
VERSION 06/2018 ORDER NUMBER DOC 2343275 OPERATION TRAINING THE OPERATING PERSONNEL The operating personnel must be qualified to operate the entire system. Read and follow the operating manuals and safety regulations for the additionally required system components. The operating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures. -
Page 26: Cleaning And Maintenance
VERSION 06/2018 ORDER NUMBER DOC 2343275 CLEANING AND MAINTENANCE CLEANING 8.1.1 CLEANING PERSONNEL Cleaning work should be undertaken regularly and carefully by qualified and trained personnel. They should be informed of specific hazards during their training. The following hazards may arise during cleaning work: –... -
Page 27: Maintenance
Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the device. -
Page 28: Safety Checks And Maintenance Intervals
Yearly or as required In accordance with DGUV regulation 100-500 Chapter 2.29 and Chapter 2.36: − The liquid ejection devices should be checked by an expert (e.g., WAGNER service technician) for their safe working conditions as required and at least every 12 months. -
Page 29: Ffkm Dosing Valve: Topping Up Or Changing Separating Agent
− 6 years from the date of the hose crimping (see fitting embossing). − 10 years from the date of the hose imprinting. Fitting embossing Hose imprinting Meaning Meaning WAGNER Name / Manufacturer (if present) Date of manufacture xxx bar Pressure... -
Page 30: Repairs
Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the device. -
Page 31: Assembly Aids
VERSION 06/2018 ORDER NUMBER DOC 2343275 ASSEMBLY AIDS In the spare parts catalog the order numbers for device spare parts can be found, as well as for wearing parts such as seals. Use torques, greases and glues in accordance with the following chapters. Assembly Aids Order No. -
Page 32: Disassembling
VERSION 06/2018 ORDER NUMBER DOC 2343275 DISASSEMBLING 9.5.1 PTFE VALVES: REMOVING VALVE ROD WITH SEALING PACKAGE B_07202 1. Take system out of operation and relieve the pressure. Remove and clean valve. 2. Unscrew the tension nut (A) that is under spring pressure. Remove pressure spring (B). -
Page 33: Ffkm Valves: Removing Valve Rod And Sealing Package
VERSION 06/2018 ORDER NUMBER DOC 2343275 9.5.2 FFKM VALVES: REMOVING VALVE ROD AND SEALING PACKAGE Pull out the valve rod (E) with sealing screw (F), back-up rings (G) and O-ring (H). B_03655 SW 5 B_07238 1. Take system out of operation and relieve the pressure. Remove and clean valve. -
Page 34: Cleaning The Parts After Disassembly
VERSION 06/2018 ORDER NUMBER DOC 2343275 CLEANING THE PARTS AFTER DISASSEMBLY Please note: Thoroughly clean all reusable parts with a suitable cleaning agent. All dismantled parts have to be clean and dry after cleaning. Care should be taken that these parts remain free of solvents, grease or sweat from the hands (salt water). Perform cleaning and mounting tasks wearing gloves. - Page 35 VERSION 06/2018 ORDER NUMBER DOC 2343275 B_06795 Mobil SHC Polyrex™ 222 B_07204 3a. Grease stop ring (G) with Mobil SHC Polyrex™ 222. Slide stop ring (G) into valve housing. 3b. Grease front sealing rings (H) and support ring (I) with Mobil SHC Polyrex™ 222. Insert front sealing rings (H) in support ring (I).
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Page 36: Ptfe Valves: Installing Valve Rod
VERSION 06/2018 ORDER NUMBER DOC 2343275 9.7.2 PTFE VALVES: INSTALLING VALVE ROD Mobilux® Loctite® 243 B_06798 Mobil SHC SW 2 Polyrex™ 222 Mobilux® EP2 1. If the valve rod (E) from piston (D) is removed: – Screw piston (D) and valve rod (E) together until stop. –... -
Page 37: Ffkm Valves: Installing Valve Rod And Sealing Package
VERSION 06/2018 ORDER NUMBER DOC 2343275 9.7.3 FFKM VALVES: INSTALLING VALVE ROD AND SEALING PACKAGE 1. Grease groove with Mobilux® EP2. Mobilux® Insert O-ring (N) in groove. EP 2 Grease O-ring (N) with Mobilux® EP2. B_07203 2. Grease O-ring (H) with Mobilux® EP2. Mobilux®... -
Page 38: Troubleshootingtroubleshooting
Cause Remedy Product flow at closed valve Valve does not close. Have valve rod (E) and valve seat setting. replaced by the WAGNER Service Department. Air emission on tension nut (A). Piston seal defective. Replace O-ring (O). PTFE valves Leakage... -
Page 39: Dosing Valves: Changing Between Ptfe/Ffkm
VERSION 06/2018 ORDER NUMBER DOC 2343275 10.1 DOSING VALVES: CHANGING BETWEEN PTFE/FFKM In the case of repeated valve rod leaks, a switch from PTFE to FFKM seals (or the other way around) can be tried out. PTFE to FFKM: with dosing valve conversion set PTFE to FFKM (see Chapter 9.4). FFKM to PTFE: with corresponding PTFE service set (see Chapter 13). -
Page 40: Disposal
VERSION 06/2018 ORDER NUMBER DOC 2343275 11 DISPOSAL When the equipment must be scrapped, please differentiate the disposal of the waste materials. The following materials have been used: Steel Aluminum Elastomers Plastics Carbide Consumable products Consumable products (lacquers, adhesives, flushing and cleaning agents) must be disposed of in accordance with all applicable legal requirements. -
Page 41: Accessories
VERSION 06/2018 ORDER NUMBER DOC 2343275 12 ACCESSORIES Fittings for product inlets and product outlets see operating documents of the higher-level system Valve extension for double valve 40 Nm; Example with two double valves 29.5 lb ft Assembly, see Chapter 6.3.1 SW 5 Order No. -
Page 42: Spare Parts
Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the device. -
Page 43: Single Valve Variants
VERSION 06/2018 ORDER NUMBER DOC 2343275 13.2 SINGLE VALVE VARIANTS B_06792 B_06792 Check type description Type description Spare parts list chapter GA 250PV-DN2.6-PTFE-TC 13.2.1 GA 400PV-DN2.6-PTFE-TC GA 400DV-DN2.6-PTFE-SSt 13.2.2 GA 400DV-DN2.6-PTFE-TC... -
Page 44: Valves Ga 250Pv-Dn2.6-Ptfe-Tc And Ga 400Pv-Dn2.6-Ptfe-Tc
Seal set (scope of delivery, see Chapter 9.4) 2342336 = Wearing parts = Included in service set. = Not part of the standard equipment but available as a special accessory. ** = The valve housing can only be ordered from the WAGNER Service Department. -
Page 45: Valves Ga 400Dv-Dn2.6-Ptfe
Seal set (scope of delivery, see Chapter 9.4) 2342336 = Wearing parts = Included in service set. = Not part of the standard equipment but available as a special accessory. ** = The valve housing can only be ordered from the WAGNER Service Department. -
Page 47: Double Valve Variants
VERSION 06/2018 ORDER NUMBER DOC 2343275 13.3 DOUBLE VALVE VARIANTS B_06787 TC or SSt Check type description/embossing Type description Spare parts list chapter PV 100-DN2.6-PTFE-SSt 13.3.1 PV 100-DN2.6-PTFE-TC DV 100-DN2.6-PTFE-SSt 13.3.2 DV 100-DN2.6-PTFE-TC PV 400-DN2.6-PTFE-SSt 13.3.3 PV 400-DN2.6-PTFE-TC DV 400-DN2.6-PTFE-SSt DV 400-DN2.6-PTFE-TC 13.3.4 DV 400-DN2.6-PTFE-TC-1.4404 DV 400-DN2.6-FFKM-SSt 13.3.5 DV 400-DN2.6-FFKM-TC... -
Page 48: Valves Pv 100-Dn2.6-Ptfe
VERSION 06/2018 ORDER NUMBER DOC 2343275 13.3.1 VALVES PV 100-DN2.6-PTFE 12 13 Fill space with Mobil SHC Polyrex™ 222 1.7 Nm; 1.25 lb ft SW 5 9 10 SW 2 13 14 Disassembly and assembly, see Chapter 9. B_07219... - Page 49 Seal set (scope of delivery, see Chapter 9.4) 2342336 = Wearing parts = Included in service set. = Not part of the standard equipment but available as a special accessory. ** = The valve housing can only be ordered from the WAGNER Service Department.
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Page 50: Valve Dv 100-Dn2.6-Ptfe
VERSION 06/2018 ORDER NUMBER DOC 2343275 13.3.2 VALVE DV 100-DN2.6-PTFE 12 13 Fill space with Mobil SHC Polyrex™ 222 1.7 Nm; 1.25 lb ft SW 5 9 10 SW 2 13 14 Disassembly and assembly, see Chapter 9. B_06786... - Page 51 Seal set (scope of delivery, see Chapter 9.4) 2342336 = Wearing parts = Included in service set. = Not part of the standard equipment but available as a special accessory. ** = The valve housing can only be ordered from the WAGNER Service Department.
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Page 52: Valves Pv 400-Dn2.6-Ptfe
VERSION 06/2018 ORDER NUMBER DOC 2343275 13.3.3 VALVES PV 400-DN2.6-PTFE 12 13 Fill space with Mobil SHC Polyrex™ 222 1.7 Nm; 1.25 lb ft SW 5 9 10 SW 2 13 14 Disassembly and assembly, see Chapter 9. B_07219... - Page 53 Seal set (scope of delivery, see Chapter 9.4) 2342336 = Wearing parts = Included in service set. = Not part of the standard equipment but available as a special accessory. ** = The valve housing can only be ordered from the WAGNER Service Department.
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Page 54: Dv 400-Dn2.6-Ptfe Valves
VERSION 06/2018 ORDER NUMBER DOC 2343275 13.3.4 DV 400-DN2.6-PTFE VALVES 12 13 Fill space with Mobil SHC Polyrex™ 222 1.7 Nm; 1.25 lb ft SW 5 9 10 SW 2 13 14 Disassembly and assembly, see Chapter 9. B_06786... - Page 55 Seal set (scope of delivery, see Chapter 9.4) 2342336 = Wearing parts = Included in service set. = Not part of the standard equipment but available as a special accessory. ** = The valve housing can only be ordered from the WAGNER Service Department.
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Page 56: Valves Dv 400-Dn2.6-Ffkm
VERSION 06/2018 ORDER NUMBER DOC 2343275 13.3.5 VALVES DV 400-DN2.6-FFKM Disassembly and assembly, see Chapter 9. Accessories: see Chapter 12. B_07232... - Page 57 = Wearing parts = Included in service set. = Not part of the standard equipment but available as a special accessory. ** = The valve housing can only be ordered from the WAGNER Service Department. 13.3.5.1 SEPARATING AGENT SUPPLY Order No. Designation...
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Page 58: Eu Declaration Of Conformity
TRGS 727 Identification: EU Declaration of Conformity The EU Declaration of Conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number: 384923... - Page 60 Order No. 2343275 Edition 06/2018 ts-liquid@wagner-group.com www.wagner-group.com...
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