Andersen Compact Motor 28ST Product Manual

Andersen Compact Motor 28ST Product Manual

Below deck electric winch
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PRODUCT MANUAL
Compact Motor
Below Deck
Electric Winch
28/34/40ST
FOR USE WITH:
Compact Motor™ Electric Winches
RA2028014100
RA2034014100
RA2028014200
RA2034014200
Compact Motor™ Conversion Kits
RA2028214100
RA2034214100
RA2028214200
RA2034214200
Winch Versions:
28ST ( ≥ V.4.0)
34ST ( ≥ V.2.0)
Your Winch Version No. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Your Motor Serial No. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
RA2040014100
RA2040014200
RA2040214100
RA2040214200
40ST ( ≥ V.4.0)
710201 Rev.1

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Summary of Contents for Andersen Compact Motor 28ST

  • Page 1 PRODUCT MANUAL Compact Motor ™ Below Deck Electric Winch 28/34/40ST FOR USE WITH: Compact Motor™ Electric Winches RA2028014100 RA2034014100 RA2040014100 RA2028014200 RA2034014200 RA2040014200 Compact Motor™ Conversion Kits RA2028214100 RA2034214100 RA2040214100 RA2028214200 RA2034214200 RA2040214200 Winch Versions: 28ST ( ≥ V.4.0) 34ST ( ≥ V.2.0) 40ST ( ≥...
  • Page 2: Table Of Contents

    Contents ANDERSEN Stainless Steel Winches ® Your Andersen winch is made with the care and craftsmanship that PAGE come from more than sixty years of experience. Andersen winches are built to last, to retain their exceptional finish and to deliver...
  • Page 3: Safety Notices

    Do not install or operate this winch before reading and fully understanding the contents of this Safety Notice Sheet and the Product Manual. Stay Alert When Operating Andersen winches are very powerful and have the potential to cause significant damage and/or serious injury if used improperly or without due caution and vigilance. Operators Must be Trained Help prevent significant damage and/or serious injury by ensuring any person operating a winch has a thorough understanding of its proper operation and is aware of the potential hazards involved.
  • Page 4: Exploded View Of Assembly

    PRODUCT MANUAL 28/34/40ST Below Deck Compact Motor ™ Exploded View 28/34/40ST Below Deck Compact Motor™ 12V/24V Mounting Dimension Template Mounting Dimension Template Andersen Winches Andersen Winches ™ E1 & Compact Motor ™ Below Deck Electric Self Tailing Winches, Size 52 Push Button - E1, Two Speed &...
  • Page 5: Parts List

    PRODUCT MANUAL 28/34/40ST Below Deck Compact Motor ™ Parts List ITEM NO. DESCRIPTION PART NO. Motor Compact BD, 12V for 28ST, 34ST RD823800 Motor Compact BD, 12V for 40ST RD824000 Motor Compact BD, 24V for 28ST, 34ST, 40ST RD823900 Grub screw DIN916-A4-M5x8 Clamping ring 584502...
  • Page 6 PRODUCT MANUAL 28/34/40ST Below Deck Compact Motor ™ Required for installation • Hex keys, metric (included) • Pin spanner, 5mm pins (included) • Cross head screwdrivers • Drill bits Ø6.5mm (9/32’’) and Ø3mm (1/8’’) drill bit • Ø86mm (3 3/8’’) hole saw, or jigsaw •...
  • Page 7: Installation Instructions

    PRODUCT MANUAL 28/34/40ST Below Deck Compact Motor ™ Installation Instructions STEP 1 Determine the position of the winch and motor unit 1.1 Magnetic fields in the motor may affect compasses even when the motor is not in use. Install the motor at least 1m (3ft) away from any compass, and always have your compass recalibrated after installation.
  • Page 8 PRODUCT MANUAL 28/34/40ST Below Deck Compact Motor ™ STEP 2 Install the deck plate 2.1 A stainless steel deck plate [5] is included with the Compact Motor™ unit. The drilling template [A3] can be used to identify the locations on deck for the mounting holes and deck cut-outs. 2.2 The 28ST and 34ST winches have a fixed self-tailing arm, so it is important to position the deck plate in the correct orientation to obtain the desired arm position.
  • Page 9 PRODUCT MANUAL 28/34/40ST Below Deck Compact Motor ™ STEP 3 Fit the motor unit to the deck plate Correct alignment of the motor during assembly is essential. Improper alignment can cause excessive noise and vibration and lead to Grub screw premature wear of bearings and gears.
  • Page 10 PRODUCT MANUAL 28/34/40ST Below Deck Compact Motor ™ STEP 4 Fit drain tube. 4.1 Remove the plastic plug from the drain port fitting and push the drain tube [A14] into the fitting until it stops. Lead the drain tube below deck to a low point in the boat where it can drain to the bilge, then cut off any excess length.
  • Page 11: Important Notes - Electrical Installation

    Victron ® is a registered trademark of Victron Energy B.V. Operation The Andersen Compact Motor™ electric winch uses a brushless DC motor. Brushless DC motors draw current from the battery when operating, and can send current back to the battery when spinning down unloaded. Avoid operating the...
  • Page 12: Wiring Diagram

    PRODUCT MANUAL 28/34/40ST Below Deck Compact Motor ™ Wiring Diagram The positive cable (+RED) must be connected to positive terminal of PUSH BUTTON the motor. [A1] INCORRECT POLARITY WILL CAUSE PERMANENT DAMAGE TO WARNING THE MOTOR AND INVALIDATE THE WARRANTY! CONTROL CABLE [A12]...
  • Page 13 PRODUCT MANUAL 28/34/40ST Below Deck Compact Motor ™ Motor Detail Negative ( Terminal BLACK M8 Thread Positive ( Terminal RED M8 Thread Drain port fitting with drain tube Thermal sensor wires Control cable (connection to push button)
  • Page 14 6.3 Consult the table in the Winch Data Sheet for the model and voltage corresponding to your Andersen Compact Motor™ Electric Winch, to determine the minimum wire size for your cables according to the total cable length required for your installation.
  • Page 15 PRODUCT MANUAL 28/34/40ST Below Deck Compact Motor ™ STEP 8 Connect power and push button cables 8.1 NEGATIVE (–) BLACK connection from motor to battery: Connect the NEGATIVE (–) BLACK terminal of the motor to the NEGATIVE (–) BLACK terminal of the battery using the (-) BLACK power cable prepared in Step 6.
  • Page 16 PRODUCT MANUAL 28/34/40ST Below Deck Compact Motor ™ STEP 9 Check installation 9.1 The PCB at the rear of the circuit breaker is fitted with 3 LED indicators, located along its edge as indicated in the photo. Pre-wired at factory Yellow LED The yellow LED may signal a status code by emitting a sequence of flashes once every 20 seconds.
  • Page 17: Winch Installation

    PRODUCT MANUAL 28/34/40ST Below Deck Compact Motor ™ STEP 10 Winch Installation 10.1 Use a hex key to remove the screws at the top of the winch, then lift off the self-tailing arm and the drum to expose the centre stem and gears. Position the centre stem of the winch on the deck plate with mounting holes aligned.
  • Page 18: Troubleshooting

    PRODUCT MANUAL 28/34/40ST Below Deck Compact Motor ™ Troubleshooting Compact Motor™ electric winches have built-in monitoring and protection features to enhance safety and avoid permanent damage to the electronic and mechanical components of the motor and winch. Automatic cut-out and reset The integrated controller will cause the motor to stop without tripping the circuit breaker if one of the following conditions is detected: •...
  • Page 19 ON, or flashes every PCB or its terminals may be Contact your Andersen dealer, replace PCB if 20 seconds in normal use. damaged. necessary. Circuit breaker trips, switches to...
  • Page 20: Led Status Codes / Diagnostics

    PRODUCT MANUAL 28/34/40ST Below Deck Compact Motor ™ LED Status Codes / Diagnostics In normal operation the green LED illuminates continuously for the first 5 minutes after GREEN switching the circuit breaker to ON, flashes once every 20 seconds thereafter and goes off a few seconds after switching the circuit breaker to OFF.
  • Page 21: Service And Maintenance

    ™ Service and Maintenance Proper care and maintenance of your Andersen products will ensure many years of reliable service. For your Compact Motor™ unit it is essential that the following service procedures are carried out at the recommended intervals. Safety First! Always disconnect power before performing any service or maintenance work on an electric winch.
  • Page 22 Contact Andersen Stainless Steel Winches are manufactured by Ronstan Denmark ApS. ® Jægervænget 36, 7100 Vejle Denmark info@andersenwinches.com WORLDWIDE DISTRIBUTION & SERVICE Visit www.andersenwinches.com WARRANTY Visit www.andersenwinches.com Andersen Stainless Steel Winches is a registered trademark of Ronstan Denmark ApS ®...

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