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Samoa LARIUS OMEGA Operating And Maintenance Manual

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w w w . l a r i u s . c o m
Omega
23:1-30:1
PNeUmaTIC PISTON PUmP
aIRLeSS
II 2 G c IIB T6
EN

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Summary of Contents for Samoa LARIUS OMEGA

  • Page 1 w w w . l a r i u s . c o m Omega 23:1-30:1 PNeUmaTIC PISTON PUmP aIRLeSS II 2 G c IIB T6...
  • Page 2 Omega 23:1-30:1 This manual is to be considered as an English language translation of the original manual in Italian. The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian. Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice.

  • Page 3: Table Of Contents

    Omega 23:1-30:1 Omega 23:1-30:1 Pneumatic piston pump airless INDEX WARNINGS ................................P. 4 WORKING PRINCIPLE ............................P. 5 TECHNICAL DATA ..............................P. 5 DESCRIPTION OF THE EQUIPMENT ........................P. 7 TRANSPORT AND UNPACKING ..........................P. 8 CONDITIONS OF GUARANTEE ..........................P. 8 SAFETY RULES ..............................

  • Page 4: Awarnings

    Omega 23:1-30:1 WARNINGS The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and repairing of this equipment. • Read this operator’s manual carefully before using the equipment. • An improper use of this machine can cause injuries to people or things. •...

  • Page 5: Bworking Principle

    Omega 23:1-30:1 PRINCIPIO DI FUNZIONAMENTO OMEGA pump 23:1 (or 30:1) is a pneumatic pump to be used in the high pressure painting without air (Airless) or for transferring of fluids in case of more stations of usage. OMEGA pump is essentially constituted of an air motor and a structure called «material pumping group» or simply «pumping group». In the pneumatic motor, compressed air causes the vertical reciprocating movement of the motor piston;...
  • Page 6 Omega 23:1-30:1 OMEGA 23:1 OMEGA 30:1 L/MIN L/MIN 2000 3200 3000 3000 1750 2800 1500 2400 2400 2400 1250 2000 1800 1800 1000 1600 1200 1200 1200 5 GPM L/MIN L/MIN PUMP DELIVERY PUMP DELIVERY 7 bar (100 psi) 5 bar (70 psi) 3 bar (40 psi) Fig.

  • Page 7: Ddescription Of The Equipment

    Omega 23:1-30:1 DESCRIPTION OF THE EQUIPMENT ANTIFREEZE SYSTYEM Fig. 1D Pos. Description Pos. Description Pump feed air inlet Fluid inlet Pneumatic motor Fluid pumping group Material outlet Eyebolt for pump transport www.larius.com ED. 04 - 09/2021 - Cod. 150150...

  • Page 8: Transport And Unpacking

    Omega 23:1-30:1 TRANSPORT AND SAFETY RULES UNPACKING • The packed parts should be handled as indicated in the symbols Read carefully and entirely the following instructions and markings on the outside of the packing. before using the product. Please save these •...

  • Page 9: Sistema Antigelo

    Omega 23:1-30:1 • NEVER POINT THE SPRAY GUN AT YOURSELVES OR AT OTHER PEOPLE. THE CONTACT WITH THE CASTING CAN The high speed of travel of the product in the hose CAUSE SERIOUS INJURIES. can create static electricity through discharges and sparks.

  • Page 10: Itypical Installation

    Omega 23:1-30:1 TYPICAL INSTALLATION In condizioni climatiche rigide è necessario inserire del liquido antigelo (F1) all'interno del gruppo FRL (F2) The OMEGA pump is generally supplied on support for wall fastening or on trolley or on double post ram. For the correct fastening of the pump on other structures use the 4 holes placed at the base of the pneumatic motor (see the illustration for dimensions).
  • Page 11 Omega 23:1-30:1 WORKING Always avoid pump idling: this operation could damage the pneumatic motor and the seals. Always avoid pump idling: this operation could Check all the fittings for connection of the different damage the pneumatic motor and the seals. components (pump, flexible hose, spray gun, etc.) before using the equipment.
  • Page 12 Omega 23:1-30:1 MANUTENZIONE ORDINARIA Always close the compressed air supply and release the pressure in the plant before performing any check or maintenance of the pump. • Check periodically (and each time the pump is operated after a long storage) the packing nut is not loosened, causing otherwise the coming out of the product.

  • Page 13: Pproblems And Solutions

    Omega 23:1-30:1 PROBLEMS AND SOLUTIONS Inconveniente Causa Soluzione The pump does not start; Feed air not sufficient; Check the air supply. Widen the diameter of the feed hose; Outlet product line clogged; Clean. Disconnect the outlet product pipe. Feed pump at minimum pressure and check if the pump starts without the outlet pipe;...

  • Page 14: Qdisassembly Of The Pneumatic Motor

    Omega 23:1-30:1 DISASSEMBLY OF THE • Turn counterclockwise the screws (Q3) [take care of the washers (Q4) and remove the covering (Q5). PNEUMATIC MOTOR • Unscrew the two ring nuts (Q6) from the mount (Q7). • Turn counterclockwise the screws (Q8) [take care of the washers (Q9)] and extract the mount (Q7) together with the rollers (Q10) Always close the compressed air supply and the pins (Q11).
  • Page 15 Omega 23:1-30:1 • Pull upwards the seat (Q17) so as to take out the valves (Q18) and the springs (Q19) (clean and/or replace the worn parts). • Unscrew the lock nut (Q20) [take care of the washer (Q20)] by keeping the bush (Q22) blocked using a key. •...
  • Page 16 Omega 23:1-30:1 • Turn counterclockwise the rod guiding screw (Q30) [take care to the washer (Q31) and check the seal inside the screw (Q30) is undamaged. • Take out the screws (Q32) [take care of the washers (Q33) and remove carefully the cylinder (Q34) (do not bend it during extraction in order to avoid that motor piston may damage the internal surface of the cylinder).
  • Page 17 Omega 23:1-30:1 • Check the gas ring inside the support (Q39) is undamaged. • Check the gasket (Q40) is undamaged and correctly positioned. • Coat the inner walls of the cylinder (Q41) with a thin layer of vaseline grease. • Insert the motor piston (Q42) into the cylinder (Q41) carefully. •...
  • Page 18 Omega 23:1-30:1 • Insert the springs (Q53) and the valves (Q54) into the seat (Q55). Position the seat on the pump support and lay the manifold (Q56) on the seat [do not forget the gasket (Q57)]. • Fasten the manifold with screws (do not tighten) ensuring it is perfectly parallel to the other manifold and the distance between them is 46 mm (see illustration).
  • Page 19 Omega 23:1-30:1 SMONTAGGIO DEL GRUPPO POMPANTE Chiudere la fornitura di aria compressa e scaricare la pressione nell’impianto prima di procedere allo smontaggio Always close the compressed air supply and release the pressure in the plant before disassembling the pumping del gruppo pompante. Se il prodotto che si sta utilizzando è tossico si consiglia di seguire la procedura di pulizia group.
  • Page 20 Omega 23:1-30:1 • Remove the split pin (R3), loosen the nut (R4) and unscrew the tie rod from the piston rod. • Unscrew the packing nut (R5). Tie rod Fig. 2R • Unscrew the suction valve. Clean and/or replace its parts, if necessary. Fig.
  • Page 21 Omega 23:1-30:1 It is possible to increase the suction valve ball stroke placing the stop ball pin (R6) on the upper holes of the suction valve. This modification is suggested in case of very viscous products. The same operation can be performed on the piston rod.

  • Page 22: Sexploded View For Motor Group

    Omega 23:1-30:1 EXPLODED VIEW FOR MOTOR GROUP WARNING: always indicate code and quantity for each part required. www.larius.com ED. 04 - 09/2021 - Cod. 150150...
  • Page 23 Omega 23:1-30:1 Pos. Code Description Pos. Code Description 95062 Screw 95071 Plate gasket 95063 Washer 95070 Manifold 7113 Covering 95072 Manifold gasket 95065 Screw 95096 Washer 95066 Washer 95068 Screw 95061 Eyebolt Plug 3/4" conical GAS 95067 95109 Support Fitting 95092 Roller 95089...

  • Page 24: Texploded View For Stainless Steel Pumping Group

    Omega 23:1-30:1 EXPLODED VIEW FOR STAINLESS STEEL PUMPING GROUP WARNING: always indicate code and quantity for each part required. www.larius.com ED. 04 - 09/2021 - Cod. 150150...
  • Page 25 Omega 23:1-30:1 OMEGA 23:1 stainless steel Pos. Codice Descrizione Pos. Codice Descrizione 98200 Complete pumping group for OMEGA 30:1 inox 98217 Sleeve 95003 Bush 98218 Piston rod 95015 Split pin 98220 Stop ball pin 95004 Sleeve 98219 Elastic ring 95005 O-ring 98053 Ball Ø7/8"...

  • Page 26: Uexploded View For Carbon Steel Pumping Group

    Omega 23:1-30:1 EXPLODED VIEW FOR CARBON STEEL PUMPING GROUP WARNING: always indicate code and quantity for each part required. www.larius.com ED. 04 - 09/2021 - Cod. 150150...
  • Page 27 Omega 23:1-30:1 OMEGA 23:1 carbon steel Pos. Code Description Pos. Code Description 95001 Complete pumping group for OMEGA 23:1 95017 Sleeve 95003 Bush 95018 Piston rod 95015 Split pin 95020 Stop ball pin 95004 Sleeve 95019 Elastic ring 95005 O-ring 95021 Ball Ø7/8"...

  • Page 28: Vexploded View For High Pressure Line Filter

    Omega 23:1-30:1 EXPLODED VIEW FOR HIGH PRESSURE FILTER WARNING: always indicate code and quantity for each part required. www.larius.com ED. 04 - 09/2021 - Cod. 150150...
  • Page 29 Omega 23:1-30:1 OMEGA 23:1/30:1 Pos. Code Description Pos. Code Description 95200 Complete line filter 95207 Intermediate fitting 95208 Ring nut 95201 Filter base 95209 O-ring 95202 O-ring 96115 Filter container 98303 Sieve fitting 95230 Fitting 3/8" - 3/8" 95204 Dowel 95231 Fitting 3/8""...

  • Page 30: Wcomplete Handtruck

    Omega 23:1-30:1 COMPLETE HANDTRUCK Pos. Code Description Pos. Code Description 65380 Complete handtruck 4461 Wheel 20304 Plug 4492 Cover 18902 Split pin 8371 Screw 65382 Handle 65383 Bushing www.larius.com ED. 04 - 09/2021 - Cod. 150150...

  • Page 31: Xair Group Complete

    Omega 23:1-30:1 AIR GROUP COMPLETE Pos. Code Description Pos. Code Description 95145 Air group complete 95313 Hose tor/20NL 71N 19x29 95031 Elbow Male Female 1" -MF92 95318 Reduction 1" -3/4" Male Female 95090 Adapter 3/4 (NGE 3/4) 95319 Rapid coupling 8x17 95301 Rapid coupling C/for rubber 95323...

  • Page 32: Yaccessories

    Omega 23:1-30:1 ACCESSORIES WARNING: always indicate code and quantity for each part required. Code 11250: AT 250 1/4" Code 11000: AT 300 1/4" Code 11180: l91x 1/4" Code 11200: AT 250 m16x1,5 Code 11090: AT 300 m16x1,5 Code 11120: l91x m16x1,5 fIlTer Code 95218: sIeve 30m fITTInG wITh mAnomeTer...
  • Page 33 Omega 23:1-30:1 nozzles code 19-60 29-80 07-20 07-40 21-20 31-40 09-20 21-40 31-60 09-40 21-60 31-80 11-20 23-20 33-40 FAST-CLEAN 11-40 23-40 33-60 13-20 23-60 33-80 13-40 25-20 39-40 13-60 25-40 39-60 15-20 25-60 39-80 15-40 27-20 43-40 15-60 27-40 43-60 17-20 27-60...
  • Page 34 Omega 23:1-30:1 exTenTIon Code 153: cm 30 Code 154: cm 40 Code 155: cm 60 Code 156: cm 100 Code 95055: sucTIon sysTem Code 98055: sucTIon sysTem inox Code 95200: lIne fIlTer Code 98300: lIne fIlTer inox AnTIsTATIc hose 3/16" - m16x1,5 hIGh pressure hose 3/8"...
  • Page 35 ATEX - DESCRIZIONE PER AREE ESPLOSIVE DESCRIZIONE These safety instructions refer to the installation, use and Larius OMEGA series pneumatic piston pumps maintenance procedures forLARIUSseries OMEGA pneumatic are group II mechanical devices for use in areas piston pumps for decanting. These pumps are designed for use where gasses classified as iib (category 2 g) are in potentially explosive areas where gas or vapours are present.
  • Page 36 Omega 23:1-30:1 SAFETY INSTRUCTIONS FOR INSTALLATION IN SAMPLE DECLARATION OF CONFORMITY HAZARDOUS AREAS larius s.r.l. Read the indications provided in the user and via stoppani, 21 maintenance manual carefully prior to installa- 23801 calolziocorte (lc) tion. All of the maintenance operations must be performed according to the indications provided dichiariamo sotto la nostra esclusiva responsa- in the manual.

  • Page 37: Declaration Of Conformity

    Omega 23:1-30:1 CE DECLARATION OF CONFORMITY Company LARIUS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY Tel: +39 0341 621152 Fax: +39 0341 621243 E-mail: larius@larius.com Declares under his owns resonsibility that the product: OMEGA 23:1-30:1 Pneumatic piston pump Airless complies with the directives: - EC Directive 2006/42 Machinery Directive...
  • Page 38 LARIUS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY TEL. +39 0341 621152 - Fax +39 0341 621243 - larius@larius.com www.larius.com...

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