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Summary of Contents for Wieland podis MOT FP C
- Page 1 MOT FP C 2I2IO/RS 485 SEW ® podis (Ref.-No. 83.252.xxyy.2) MOT FP CM 2I2IO/RS 485 SEW ® podis (Ref.-No. 83.252.xxyy.4) MOT FP CP 2I2IO/RS 485 SEW ® podis (Ref.-No. 83.252.0005.2) Decentralized PROFIBUS field distributors Operation manual Doc. No. BA000349 Revision A © 2007 Wieland Electric GmbH...
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Page 3: General Information
Ph.: +49 (0)9 51 / 93 24-9 98 AT.TS@wieland-electric.com Hotline Sales (availability, delivery time, and prices): Ph.: +49 (0)9 51 / 93 24-9 90 Fax: +49 (0)9 51 / 93 24-9 64 AT.info@wieland-electric.com Wieland Electric | BA000349 | 05.2007... -
Page 4: Version Management
. Version management Document BA000349 Version Date Author First Edition (Rev. A) 15.05.2007 T. Kluck . Additional documents Wieland Electric provides the following documents for the podis system: ® Documents from Documents from Wieland Electric Wieland Electric • podis ®... -
Page 5: Table Of Contents
4 Electrical Installation ..................4. General safety notes ..............4.1 4.1 Connection to the podis energy bus ........... 4.1 ® Procedure ..................4.3 4.2 Connection of sensor cables ..............4.4 4.3 Connection of PROFIBUS cables ............4.5 Wieland Electric | BA000349 | 05.2007... - Page 6 8.2 Process output data ................8.2 8.3 Process input data ................8.5 8.4 Program example.................. 8.6 9 Appendix ......................9. 9.1 Technical data ..................9.1 9.2 Ordering information ................9.2 Order number key................9.2 Ordering information ..............9.3 Wieland Electric | BA000349 | 05.2007...
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Page 7: About These Operating Instructions
Content of Content of these operating these operating nance of the podis MOT FP C/CM/CP 2I2IO/RS485 SEW. instructions instructions It contains instructions for programming, configuring, and parameterizing the field distributor. These operating instructions contain the information required for the as-intended use of the... -
Page 8: Intended Use
.5 Intended use The field distributors podis MOT FP C 2I2IO/RS485 SEW, podis MOT FP CM 2I2IO/RS485 SEW and podis MOT FP CP 2I2IO/RS485 SEW are PROFIBUS-DP actuator/sensor module on the... -
Page 9: Obvious Misuse
The automation devices must be de-energized before they are assembled or disassembled or the design is changed. Wieland Electric | BA000349 | 05.2007... -
Page 10: Maintenance And Servicing
The user must ensure that unauthorized and improper interventions are prevented. The personnel must be thoroughly familiar with all danger sources and measures for com- missioning and maintenance according to the information in the operating instructions. Wieland Electric | BA000349 | 05.2007... - Page 11 (drive) . General The field distributors podis MOT FP C 2I2IO/RS485 SEW, podis MOT FP CM 2I2IO/RS485 SEW and podis MOT FP CP 2I2IO/RS485 SEW are PROFIBUS-DP actuator/sensor module on the podis energy bus for the control and energy supply of SEW MOVIMOT AC motors with inte-...
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Page 12: Podis ® Mot Fp C/Cm/Cp IIo/Rs485 Sew Device Description
® .3 Mechanical design / housing Based on its mechanical design, the housing of the podis MOT FP C/CM/CP 2I2IO/RS485 SEW is divided into an upper and a lower part. The upper part contains the electronics for controlling the drive. -
Page 13: Connections At Podis ® Mot Fp Cm 2I2Io/Rs485 Sew
1 - - - - - - - Not assigned 2 DP-OUT (X2) PROFIBUS-DP output 3 DP-IN (X3) PROFIBUS-DP input 4 IO2 / IO3 (X4) Digital inputs/outputs 5 I0 / I1 (X5) Digital inputs 6 X1 Interface to the drive Wieland Electric | BA000349 | 05.2007... -
Page 14: Profibus Interface
Pin Brief description Note BUS-N Data GND BUS-P Shield 2-wire and 3-wire sensors can be connected to the podis MOT FP C/CM/CP 2I2IO/RS485 SEW Connections for Connections for via M12 sockets X4 and X5. sensor cables sensor cables Digital inputs X4 and X5... -
Page 15: Controls
Bit 2 10 yellow IN/OUT 3 M12 input/output Bit 3 The status LEDs on the housing cover provide information about the status of the module. See also section 7 .1, "Diagnostics (and fault removal)". Wieland Electric | BA000349 | 05.2007... -
Page 16: Technical Information
MOT FP C/CM/CP IIO/RS485 SEW Device Description | 2 ® .7 Technical Information Installation dimensions of podis MOT FP ® C IIO/RS485 168,5 2 x M4 132±0,2 Wieland Electric | BA000349 | 05.2007... - Page 17 2 | podis MOT FP C/CM/CP IIO/RS485 SEW Device Description ® Installation dimensions of podis MOT FP ® CM IIO/RS485 168,5 2 x M4 132±0,2 Wieland Electric | BA000349 | 05.2007...
- Page 18 MOT FP C/CM/CP IIO/RS485 SEW Device Description | 2 ® Installation Dimensions of podis MOT FP ® CP IIO/RS485 169,5 195,7 2 x M4 132±0,2 Wieland Electric | BA000349 | 05.2007...
- Page 19 Ax Module A Bx Module B X0 Connection module X1 Motor connection coupling Profibus µC IN/OUT 3 IO 3 IN/OUT 2 IO 2 LED s IN 1 IN 0 0...F 0...9 Slave Address Wieland Electric | BA000349 | 05.2007...
- Page 20 Ax Module A Bx Module B X0 Connection module Profibus X1 Motor connection coupling Q1 Switch µC IN/OUT 3 IO 3 IN/OUT 2 IO 2 LED s IN 1 IN 0 0...F 0...9 Slave Address .0 Wieland Electric | BA000349 | 05.2007...
- Page 21 Marking bushing at single lead X0 Connection module X1 Motor connection coupling Profibus X8 LP terminal µC IN/OUT 3 IO 3 IN/OUT 2 IO 2 LEDs IN 1 IN 0 0...F 0...9 Slave Address Wieland Electric | BA000349 | 05.2007 ....
- Page 22 MOT FP C/CM/CP IIO/RS485 SEW Device Description | 2 ® . Wieland Electric | BA000349 | 05.2007...
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Page 23: Mechanical Installation (Assembly)
• Observe the alignment according to the planned routing of the podis flat cable. • The podis MOT is installed on the substructure. • The mechanical installation is complete, the electrical installation may be started next. Wieland Electric | BA000349 | 05.2007... - Page 24 Mechanical Installation (Assembly) | 3 Wieland Electric | BA000349 | 05.2007...
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Page 25: Electrical Installation
The auxiliary voltage for the supply of the outputs and inputs must be taken from a safely isolated power supply (PELV acc. to IEC 60364-4-41)! NOTE The podis flat cable is coded, thereby preventing an incorrect insertion. Wieland Electric | BA000349 | 05.2007... - Page 26 Screwed in penetrating screws must not be unscrewed again. When removing a po- dis field distributor from the flat cable, use the podis sealing sleeve (Z1.005.6553.1) to seal the contact positions. • Only original screws from Wieland Electric may be used. • Operation with torn off screws is not allowed. •...
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Page 27: Procedure
3. Remove the two fastening screws, open up the base and place the flat cable inside in the right direction (according to the coding). Opened base 4. Close the base and secure it with the two fastening screws. Flat cable inserted and base closed Wieland Electric | BA000349 | 05.2007... -
Page 28: Connection Of Sensor Cables
• The podis field distributor is connected to the energy bus. 4.3 Connection of sensor cables The following sensors and actuators can be connected to the podis MOT FP C/CM/CP 2I2IO/ RS485 SEW via the M12 sockets X4 and X5: •... -
Page 29: Connection Of Profibus Cables
If the field distributor is connected at the end of a PROFIBUS cable: 1. Plug the PROFIBUS input cable onto input DP-IN (X3) 2. Plug the terminating resistor onto output DP-OUT (X2). Field distributor as PROFIBUS terminal device Wieland Electric | BA000349 | 05.2007... -
Page 30: Movimot ® Connection
® ® NOTICE If the variant with industrial plug connector and HAN modular insert is selected, then the "AMA6" plug option is required for MOVIMOT. Please observe the ordering notes of the drive. Wieland Electric | BA000349 | 05.2007... -
Page 31: Connector Assignment Of Recos Flex Insert
(counterpart to the revos FLEX connector, for part no. see ordering notes/accessories on page 9.3) must be used. The use of other connection sets may lead to life-threatening conditions. Counterpart to revos FLEX connector Wieland Electric | BA000349 | 05.2007... -
Page 32: Connection Of Open Cable End
If the variant with industrial plug connector and revos MOT insert is selected, the motor may be connected with the field distributor exclusively via an original Wieland hybrid cable (see ordering notes/accessories on page 9.3). The use of other cables may lead to life-threatening conditions. -
Page 33: Commissioning
PLC having to perform the error decoding. The current GSD files of the Wieland devices can be found on the Internet under http:\\ www.wieland-electric.com The import of the GSD file in SIMATIC STEP7 is described below. -
Page 34: Selection Of The Gsd Files
Copy the GSD files into the directory \SIEMENS\STEP7\S7DATA\GSD\. • Next, select the Tools / Update GSD Files menu item in the Tools menu. The component is now contained in the hardware catalog and available for the project planning tool. Wieland Electric | BA000349 | 05.2007... -
Page 35: Inserting A New Hardware Configuration (If Needed)
The hardware catalog appears from which you can now put together the S7 controller used step by step. Selecting hard- ware compo- nents Selecting Select a mounting rail (RACK-300) and a power supply (PS-300). mounting rail and power supply Wieland Electric | BA000349 | 05.2007... - Page 36 In the Subnet dialog, you define the physical key features of the PROFIBUS-DP network the way you want to use it. Press the New button and select the baud rate to be used. After return- ing from this dialog, a subnet is defined. Wieland Electric | BA000349 | 05.2007...
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Page 37: Inserting The Dp Slave In The Profibus Network
For this purpose, click on the DP master system once (bold black&white line). This line changes to a solid bold black line. 5.6 Inserting the DP slave in the PROFIBUS network Select the module you are using from the hardware catalog under PROFIBUS-DP . Wieland Electric | BA000349 | 05.2007... - Page 38 The created hardware project planning must now be transferred to the controller. After the transfer to the CPU, the bus operation starts immediately if the slave is connected correctly, and the red LEDs "BF" at the slave and at the S7-CPU go out. Wieland Electric | BA000349 | 05.2007...
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Page 39: Parameter Setting Of Podis ® Mot Properties
If you deactivate the response monitoring, the outputs of the corresponding DP slave may not be set to "0" in case of an error. For this reason, it is highly recommended to deactivate the response monitoring only for commissioning. Wieland Electric | BA000349 | 05.2007... -
Page 40: Parameter Setting" Tab
Hex parameter Hex parameter setting setting prerequisite for adjusting the values is that you are familiar with the structure of the parameter setting frame of the DP slave (see also EN 50170 or IEC 61158). Wieland Electric | BA000349 | 05.2007... -
Page 41: Preparing The Movimot
• The field distributor is addressed. NOTICE The set address is read only once upon switching on the motor.Addresses greater than "125" are recognized as "126", and a fault message is issued. The "RUN" LED flashes. Wieland Electric | BA000349 | 05.2007... -
Page 42: Assignment Of Inputs And Outputs In Process Image
MOVIMOT control via two process data words and 2PD + I/O 0x71 0x30 processing of digital inputs and outputs MOVIMOT control via two process data words and 3PD + I/O 0x72 0x30 processing of digital inputs and outputs 5.0 Wieland Electric | BA000349 | 05.2007... -
Page 43: Commissioning The Field Distributor
PROFIBUS master. NOTICE If the system does not run without faults after switching on the supply voltages and components, you should perform an error determination.See the chapter "Diagnostics (and fault removal)". Wieland Electric | BA000349 | 05.2007 5.... - Page 44 Commissioning | 5 5. Wieland Electric | BA000349 | 05.2007...
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Page 45: Operation
IN/OUT 2 constantly on Signal voltage IO2 (X4) high level Signal voltage IO2 (X4) low level yellow IN/OUT 3 constantly on Signal voltage IO3 (X4) high level Signal voltage IO3 (X4) low level Wieland Electric | BA000349 | 05.2007... - Page 46 Operation | 6 Wieland Electric | BA000349 | 05.2007...
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Page 47: Diagnostics (And Fault Removal)
The application error "Multiple assignment of same PROFIBUS address" can be displayed only via the external diagnostics of the PROFIBUS master. An S7 master interface will also show this error. This should be observed particularly during the initial commissioning. Wieland Electric | BA000349 | 05.2007... -
Page 48: Central Diagnostics Via Profibus
PI3: Status word 2 0X0020 All other status information is invalid. Input byte of digi- 0X0xBit 5 to bit 7 The input information of the digital inputs continue tal inputs = "0" to be updated. Wieland Electric | BA000349 | 05.2007... -
Page 49: Profibus-Dp Slave Diagnostics Data
Diagnostics alarms are also generated in case of an 00, 00, 00, 00, 00, 00, 00, 00, 00, 00 error Diagnostics alarms are not generated in case of an 00, 01, 00, 00, 00, 00, 00, 00, 00, 00 error Wieland Electric | BA000349 | 05.2007... -
Page 50: Replacing The Electronics Module
• Ensure that the unit is tight and that no connecting cables have been pinched. • The electronics module has been replaced. Hood with installed electronics Pluggable connection between hood and base Base with connection technology (covered by cover plate) podis ® MOT (opened) Wieland Electric | BA000349 | 05.2007... - Page 51 For control via three process data words, the ramp is transferred as additional process output Control via three Control via three process data process data data word and status word 2 as the third process input data word. words words Wieland Electric | BA000349 | 05.2007...
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Page 52: Movilink ® Device Profile
In case of a malfunction, the fault can be acknowledged with bit 6 = "1" (reset). Unused control Control word Control word Bit 6 = Reset Bit 6 = Reset bits should feature the value "0" for compatibility reasons. See the MOVIMOT fault table. Wieland Electric | BA000349 | 05.2007... - Page 53 7373 1CCC -7373 E334 6554 1999 -6554 E667 5734 1666 -5734 E99A 4915 1333 -4915 ECCD 4096 1000 -4096 F000 3277 -3277 F334 2458 -2458 F667 1638 -1638 F99A -819 FCCD -164 FF5D FFF0 Wieland Electric | BA000349 | 05.2007...
- Page 54 Setting [ms] 1000 1500 2000 2500 3000 3500 4000 4500 1194 5000 1388 5500 157C 6000 1770 6500 1964 7000 1B58 7 ,5 7500 1D4C 8000 1F40 8500 2134 9000 2328 9500 251C 10000 2710 Wieland Electric | BA000349 | 05.2007...
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Page 55: Process Input Data
16 bit integer with sign x 0.1 % I Example: 0320hex = 800 x 0.1 % I = 80 % I PI3: PI3: NOTICE Status word Status word The status word 2 is used only for the 3-word protocol. Wieland Electric | BA000349 | 05.2007... -
Page 56: Program Example
• E 100.0 = "1": Control command "Enable" The drive is accelerated or decelerated with an integrator ramp of one second. The process input data are buffered in flag word 20 to 24 for further processing. Sample program Sample program Wieland Electric | BA000349 | 05.2007... -
Page 57: Appendix
IP 65 acc. to EN 60529 • Protection class Class 1 acc. to IEC536 • Protection category • Mounting position any (preferably horizontal wall mounting) • Dimensions W x H x L see installation dimensions in chapter 2.8 Wieland Electric | BA000349 | 05.2007... -
Page 58: Ordering Information
• podis MOT FP CP 2I2IO/RS485 SEW (revos MOT) 83.252.0005.2 • podis MOT FP C 2I2IO/RS485 SEW (AMA6) 83.252.xx06.2 • podis MOT FP C 2I2IO/RS485 SEW (revos FLEX) 83.252.xx07 .2 • podis MOT FP C 2I2IO/RS485 SEW (open end) 83.252.xx00.2 •... - Page 59 MOT FP C IIO/RS485 SEW ® Assembled hybrid cable 4x2.5 + 2x2x1.0(C) 99.700.1357 .1 sw, length 0.5 m and connector (pin inserts) revos FLEX, open end fully prepared for connec- tion to drive for revos FLEX Wieland Electric | BA000349 | 05.2007...
- Page 60 83.252.1006.4, but line length 1.5 m 83.252.1501.4 same as 83.252.1006.4, but line length 2.0 m 83.252.2001.4 same as 83.252.1006.4, but line length 2.5 m 83.252.2501.4 same as 83.252.1006.4, but line length 3.0 m 83.252.3001.4 Wieland Electric | BA000349 | 05.2007...
- Page 61 SW12 BW12 100same as 83.403.0611.9, but cable length 10.0 m Accessories (general) • M12 T-distributor (A-coded for sensor cable 0.3 m) 83.408.0310.0 • Sealing sleeve Z1.005.6553.1 Spare parts • Electronics module 83.209.2110.2 • Motor cable, complete Upon request Wieland Electric | BA000349 | 05.2007...
- Page 62 Appendix | 9 Wieland Electric | BA000349 | 05.2007...
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