Laguna Tools SuperMax SuperBrush 24 x 2 Owner's Manual
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Laguna Tools SuperMax SuperBrush 24 x 2 Owner's Manual

Laguna Tools SuperMax SuperBrush 24 x 2 Owner's Manual

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OWNERS'S MANUAL
SuperBrush 24 x 2
SuperBrush 36 x 2
Lagunatools.com

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  • Page 1 OWNERS’S MANUAL SuperBrush 24 x 2 SuperBrush 36 x 2 Lagunatools.com...

  • Page 2: Warranty

    Machines sold through dealers must be registered with Laguna Tools within 30 days of purchase to be covered by this warranty. Laguna Tools guarantees all new machine sold to be free of manufacturers’ defective workmanship, parts and materials.

  • Page 3: Table Of Contents

    CONTENTS Warranty: Unpacking: Safety: Important Safety Instructions General Safety Rules Assembly: Components: Power Supply: Connecting Power Wiring Diagrams Operation: Maintenance: Trouble Shooting: Exploded Views: Parts List Specifications: Supplies: LAGUNATOOLS.COM...

  • Page 4: Unpacking

    UNPACKING Your SuperBrush comes packed in a single box attached to a pallet. Before attempting to assemble this machine, follow these directions: 1. Remove the box covering the machine. 2. Remove the plastic cover from the machine. 3. Remove the small box, with casters and hardware, from the pallet. 4.

  • Page 5: Safety

    SAFETY RULES 1. KEEP GUARDS IN PLACE and in working order. 2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it 3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. 4.
  • Page 6 10. WEAR PROPER APPAREL Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair. 11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty.
  • Page 7 SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these sections.

  • Page 8: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS This machine was designed for certain applications only. We strongly recommend that this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted the manufacturer to determine if it can or should be performed on the product.
  • Page 9 4. Do not use this machine for other than its intended use. If used for other purposes, LAGUNA TOOLS INC., disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
  • Page 10 10.Make certain the switch is in the OFF position before connecting the machine to the power source. 11.Make certain the machine is properly grounded. 12.Make all machine adjustments or maintenance with the machine unplugged from the power source. 13.Form a habit of checking to see that all extra equipment such as adjusting keys, wrenches, scrap, stock, and cleaning rags are removed away from the machine before turning on.

  • Page 11: General Safety Rules

    23.Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and safer. 24.Use recommended accessories; improper accessories may be hazardous.
  • Page 12 DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use this unit in damp or wet locations or expose it to rain. Keep work area well-lighted. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distance from work area. DISCONNECT UNIT before servicing.
  • Page 13 Fire suppression. Only operate in locations that contain a fire suppression system or have a fire extinguisher nearby. Static electricity. Plastic dust lines generate high amounts of static electricity as dust chips pass through them. Although rare, sparks caused by static electricity can cause explosions or fire.
  • Page 14 GROUNDING INSTRUCTIONS THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK. 1. This machine must be connected to a grounded metal, permanent wiring system; or an equipment-grounding conductor must be run with the circuit conductors and connected to the equipment-grounding terminal or lead on the appliance.

  • Page 15: Assembly

    IN ALL CASES, MAKE CERTAIN THE RECEPTACLE OR DISCONNECT IS PROPERLY GROUNDED. IF YOU ARE NOT SURE, HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE OR DISCONNECT. ASSEMBLY This step requires a forklift. The SuperBrush is heavy, be careful when lifting and handling it with a forklift! Failure to comply may cause serious injury and/or damage to the machine and/or property! Tools/items Required: 9/16”...
  • Page 16 Figure 3: Table Support Set Screws Caution Label 2. Attach the four casters to the legs of the machine by inserting the stud into the bottom hole and attaching a washer and nut. Figure 4: Attaching casters 3. Lower the machine to the floor. LAGUNATOOLS.COM...
  • Page 17 4. Loosen the four nuts then the four set screws locking the table support casting, Fig. 5. Finger tighten these same set screws. Hold the set screw with a Hex wrench and tighten the nut. Note, these set screws are brass tipped and are designed to lightly rub on the column.
  • Page 18 5. Check tightness of all hardware. NOTE: shipping can loosen nuts, bolts and set screws. 6. Remove shipping arbors (2) from brush machine, Fig. 7; A. Loosen drive belt by raising motor with motor tension handle on top of the column near drive belt. B.
  • Page 19 F. Place the brush head into the brush machine while holding the drive belt out-of-the-way. G. Center the brush head over the conveyor and install Mounting Bolts, Fig. 7B, from the flange of the bearing into the mating bracket of the brush machine. Tighten the bearing mounting bolts. H.

  • Page 20: Components

    Dust Collection, Connection/Assembly 1. Connect dust collection hose to each 4”port on machine. Minimum of *600 CFM per port. *The CFM requirement can vary depending on brush head, application(s) and material. Assembly continued in “Power Supply”. Four, 4” dust ports SB24 x 2; Six, 4”...

  • Page 21: Power Supply

    POWER SUPPLY Power Supply Circuit Requirements The power source circuit for your machine must be g r o u n d e d and r a t e d f o r the a m p e r a g e given below. Never replace a circuit breaker on an existing circuit with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes.

  • Page 22: Connecting Power

    Connecting Power NOTE: A “plug” and cord are NOT included and must be installed by a qualified technician/electrician, or the power cable connected (hard wired) to an appropriate disconnect according to local codes. A qualified electrician should do the connection. When completed, the machine must conform to the National Electric Code and all local codes and ordinances.
  • Page 23 FUNCTION, Control Panel Back RPM Adjustment (2) Fuse, Conveyor operation Conveyor High Speed Adjustment Electrical Connection Figure 13: Control Panel Components (Back) NOTE: The speed of “High Speed” Conveyor lifting can be adjusted on the back of the control panel with a rotating stud. LAGUNATOOLS.COM...

  • Page 24: Wiring Diagrams

    WIRING DIAGRAMS POWER CONNECTIONS FRONT ON/OFF SWITCH FWD/REV SWITCH FRONT MOTOR BLACK BLACK WHITE WHITE GREEN GREEN REAR ON/OFF SWITCH FWD/REV SWITCH BACK MOTOR BLACK BLACK WHITE WHITE GREEN GREEN Figure 14: Power Connections & Wiring LAGUNATOOLS.COM...
  • Page 25 INTERNAL WIRING Figure 15: Internal Wiring LAGUNATOOLS.COM...

  • Page 26: Operation

    OPERATION 1. Confirm brush head is parallel to conveyor bed. Refer to “Checking Parallelism” to adjust if necessary. 2. Confirm the electrical supply is correct and connected to machine. 3. Make sure no one is working on or doing maintenance to machine. 4.
  • Page 27 5. Confirm correct contact of hold-down (pressure) rollers. Adjust contact by loosening the roller bracket in each corner and raising or lowering to provide proper tension. Correct tension is achieved when material feeds through brush properly without slipping on the conveyor belt. Tension Roller Adj.
  • Page 28 Figure 19: DRO calibration 7. To start brush, press the “FRONT BRUSH” “ON” button on the front of the Control Panel, (Fig. 19 & 20). Confirm brush rotation is correct for application and material. If not correct, press OFF button, wait for machine to stop. Change rotation with rotation switch with “Front Brush”.
  • Page 29 NOTE: Conveyor belt will require (periodic) adjustment to maintain proper tacking on conveyor bed. Adjust by tightening the adjustment stud, Fig. 21, with a 5mm Hex Wrench) on the side the belt is drifting toward and loosen the opposite side an equal rotation. NOTE: Make tracking adjustments before conveyor belt rubs on side of conveyor bed.

  • Page 30: Maintenance

    The EMERGENCY STOP button should only be used for an Emergency! It disconnects all power to the machine during an Emergency. It should not be used as the normal shut down procedure and it should not be used when conducting maintenance. Power should be positively disconnected to the machine for maintenance or repairs.

  • Page 31: Troubleshooting

    TROUBLESHOOTING Motors Symptom Possible Cause Solution Motors do not start 1. Main power cord(s) Plug in the primary power cord(s). un- plugged from receptacle. Replace fuse or reset breaker (after determining 3 Circuit fuse blown or circuit cause). breaker tripped. Replace fuse 4.
  • Page 32 Conveyor Symptom Possible Cause Solution Conveyor rollers run 1. Shaft coupling loose. Align shaft flats of gear intermittently. motor and drive roller; tighten shaft coupling set screws. Conveyor belt slips on drive roller 1. Improper conveyor Adjust belt tension . belt tension.
  • Page 33 Machine Symptom Possible Cause Solution Brush height adjustment works 1. Improper adjustment Readjust height control. improperly. of height control. Knocking sound while running. 1. V-belt worn. Replace V-belt. 2. Pulleys wobbling or out Tighten set screws of round. or replace pulley. 3.

  • Page 34: Exploded Views

    Exploded Views STAND ASSEMBLY (1of 2) Figure 22: Stand Assembly LAGUNATOOLS.COM...
  • Page 35 STAND ASSEMBLY (2 of 2) elec. hgt. adj. Figure 23: Stand Assembly electric height adj. LAGUNATOOLS.COM...

  • Page 36: Parts List

    Stand Assembly Parts List Part Qty. Ref. # Description Number SB24x2 Both SB36x2 Models HANDLE, SWIVEL ASSY 31-0020 ROLL PIN, 3/16"x1" 20-0772 OILITE WASHER, 5/8 I.D. 50-3080 E-RING, E10 635DS-139 SUPPORT, ADJUSTING SCREW 30-1112 SET SCREW, 1/4-20x1/2 10-2804 SCREW, INBOARD HEIGHT ADJ. FOLLOW 30-1240 PLASTIC CAP, 1"...
  • Page 37 Part Qty. Ref. # Description Number SB24x2 Both SB36x2 Models SUPPORT, OUTBOARD TABLE 30-5204 CORD HOLDER 93267-2-134 WASHER, OILITE 93267-2-135 30-1105 FLAT WASHER, 5/8x30x3 91267-146 CAP, PLASTIC COLUMN TUBE 80-4015 SET SCREW, 5/16-18x3/8 10-2903 MOTOR MOUNT 40-0106 SUPPORT, INBOARD TABLE 30-5205 BRACKET, TABLE MOUNT 40-0025...
  • Page 38 Part Qty. Ref. # Description Number SB24x2 Both SB36x2 Models 57-10 DC GEAR MOTOR, 180VDC 93267-2-410 93367-2-410 57-12 FLAT WASHER, M6 635DS-343 57-13 LOCK WASHER, M6 93267-2-414 57-14 HEX NUT, M6x1.0 635DS-344 57-15 SOCKET HEPAD CAP SCREW, 1/4-20x1-1/2 93267-2-416 SET SCREW, 1/4-20x1/4 480BS-113 LAGUNATOOLS.COM...
  • Page 39 HEAD ASSEMBLY (Front 1/2) Figure 24: Head Assembly (Front 1/2, without brush) LAGUNATOOLS.COM...
  • Page 40 Head Assembly Parts List Part Ref # Description Number SB24x2 Both Models SB36x2 DUST COVER 41-3654 41-3656 HANDLE, DUST COVER 80-2841 BUTTON HEAD SOCKET SCREW, 3/8-16x1-1/4 913002-121 FLAT WASHER, 3/8x20x2 11-0104 BRACKET, BEARING MOUNTING 40-0613 BEARING 50-3067 SET SCREW, 1/4-20x1/4 10-8802 CARRIAGE BOLT, 5/16-18x3/4 10-1203...
  • Page 41 Part Ref # Description Number SB24x2 Both Models SB36x2 GUARD, RIGHT BELT COVER 91267-235 GUARD, LEFT BELT COVER 91267-236 BEARING SET 93267-2-237 SLOTTED HEX HEAD SCREW, 10-24x3/8 10-3803 FLAT WASHER, 5/16 635DS-207 SPACER, HEAD 30-1310 KNOB, LOCKING W/SET SCREW 81-3132W SUPPORT, ADJUSTING SCREW 30-1112 DEPTH GAUGE ROD...
  • Page 42 CONVEYOR ASSEMBLY Figure 25: Conveyor Assembly LAGUNATOOLS.COM...
  • Page 43 CONTROL PANEL ASSEMBLY (Incl. w/Conveyor Parts) Figure 26: Control Panel Assembly (Included with Conveyor parts list) LAGUNATOOLS.COM...
  • Page 44 Conveyor Assembly Parts List, includes Control Panel Part Qty. Ref. # Description Number SB24x2 Both Models SB36x2 EMERGENCY STOP LABEL 635DS-361 LOCK-EXT. TOOTH WASHER, M4 93267-2-302 CONTROL BOX SUPPORT BRACKET 93267-2-303 CONTACTOR 93267-2-304 BUTTON HEAD SOCKET SCREW, M5X0.8X8 93267-2-305 HEX NUT, M5x0.8 93267-2-306 CONTROLLER, 180 VDC, VARIABLE SPEED, CONVEYOR 72-1260...
  • Page 45 Part Qty. Ref. # Description Number SB24x2 Both Models SB36x2 BRACKET, DRIVEN ROLLER SUPPORT 40-4152 BRACKET, DRIVE ROLLER SUPPORT LH 40-4151 BRACKET, DRIVE ROLLER SUPPORT RH 40-4150 BEARING, DRIVE ROLLER 13-1016 ROLLER, DRIVE 30-3110 30-3108 ROLLER, DRIVEN 30-3111 30-3109 SCREW, 1/4-20x3/8 93267-2-375 CARRIAGE BOLT, 3/8-16x3/4 10-1302...
  • Page 46 Part Qty. Ref. # Description Number SB24x2 Both Models SB36x2 SCREW, M3x0.5x8 93267-2-370 ON/OFF SWITCH, CONVEYOR 72-2004E CONTACTOR 93267-2-372 SCREW, M3x0.5x6 93267-2-373 ON/OFF SWITCH, DRUM PLAREVO1836-170 EMERGENCY STOP PLAREVO1836-171 LOCK WASHER, 3/8 480BS-111 CONTROL PANEL LABEL 93267-2-377 CONTROL BOX 93267-2-378A CONTROL PANEL 93267-2-379 CONTROL BOX SUPPORT BRACKET...

  • Page 47: Specifications

    Specifications: SuperBrush 24x2 Main Motor: 7-1/2 HP each (2)/ 1750 RPM Electrical: 208-230V / 60Hz / 3PH Circuit: 50 Amp (min.) at 208V, 3PH Air Volume: 600 CFM per port (min.) Inlet: Four 4” ports Switch: ON/OFF for main motors, Conveyor & Lift, E-STOP Packing Size: 89”...
  • Page 48 SERIAL NO. Taiwan SUPERBRUSH 36x2 STOCK NO. 93367-2 POWER. 230V, 3Ph, 40.8A, 60Hz 650~1350 RPM SERIAL NO. Taiwan Contact Laguna Tools for supplies : 800-234-1976 www.lagunatools.com LAGUNA TOOLS 744 Refuge Way Suite 200 Grand Prairie TX 75050 Ph: 800.234.1976 www.lagunatools.com 021122 LAGUNATOOLS.COM...

This manual is also suitable for:

Supermax superbrush 36 x 2

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