Do you have a question about the CS-800 and is the answer not in the manual?
Questions and answers
Karim
May 28, 2025
عند إجراء التحاليل وقارورة الغاز فارغة يفعل الجهاز saving mode
كيف يمكن إلغاءه
الجهاز صار لا يحرق العينة و وقت التحليل قصير
1 comments:
Mr. Anderson
May 28, 2025
To disable the gas saving mode on the ELTRA CS-800, set the jumper to the position for continuous flow. This ensures continuous gas flow when the mains power switch is in Position 2.
Table of Contents Contact information ..........................6 Notes on the Manual ..........................6 Explanations of the Safety Instructions ..................... 7 General Safety Instructions ....................... 9 Explanation of signs and symbols ....................10 Packaging, Transport and Installation ....................11 Packaging ............................11 Transport............................
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8.1.9 Gas purification furnace, optional ....................74 Packing ............................75 Pre-installation guide ........................77 Approved methodologies to which Eltra instruments conform ............. 79 Inorganic materials (Metals) ......................79 Organic materials (Oil, Coal, foodstuffs) ..................80 Disposal ..............................81 Index ..............................82...
Subject to technical changes. Copyright The forwarding or duplication of this documentation and the recycling and passing on of its content are only permitted with the explicit consent of Eltra GmbH. Any infringements of this constitute an obligation to pay damages.
Notes on the Manual 2.1 Explanations of the Safety Instructions In this Operating Manual we give you the following safety warnings Mortal injury may result from not following these safety warnings. We give you the following warnings and corresponding content. DANGER Type of danger / personal injury Source of danger...
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Notes on the Manual We also use the following signal word in the text or in the instructions on action to be taken: NOTICE...
Changes to the machine Changes to the machine may lead to personal injury. • Do not make any change to the analyzer and use spare parts and accessories that have been approved by Eltra exclusively. N1.0074 NOTICE Changes to the machine Improper modifications ...
Notes on the Manual 2.3 Explanation of signs and symbols Symbol Reference Meaning Number Danger, high voltage, electric shock IEC 60417-5041 Caution, hot surface General hazards – see documentation ISO 7000-0434B BGV A8 W27 Risk of crushing...
Packaging, Transport and Installation Packaging, Transport and Installation 3.1 Packaging The packaging has been adapted to the mode of transport. It complies with the generally applicable packaging guidelines. 3.2 Transport N2.0075 NOTICE Transport Mechanical or electronic components may be damaged. •...
Packaging, Transport and Installation – Fluctuations of the mains supply voltage up to ± 10 %. – The device must be operated in accordance with overvoltage category II and pollution category 2, DIN EN 61010-1. – Industrial environment in accordance with DIN EN 61010-1 3.5 Type Plate Description N4.0022 NOTICE...
Installation Installation 4.1 Setting check up CAUTION V0092 Device falling down Incorrect erection or inadequate working space – Due to its weight, the device can cause injuries if it falls down. • Only operate the device on a sufficiently large, strong, non-slip and stable working area.
Installation Fig. 2: Example of installation Although the analyzer’s operating environment does not necessarily need to be air conditioned, it is advisable to keep the room temperature between 18°C and 30°C. Under no conditions should the device be exposed to direct sunshine! Avoid places exposed to the wind of air conditioners or to the wind blowing through open windows or doors.
Installation Balance Analyzer Analyzer mains plug Quad power socket Computer Monitor Printer First connect the analyzer to the mains power and switch it on to position 1 in order to win time. The power switch is located on the front panel in the low left hand corner. Set to position 1. The reason why to first switch on the analyzer is for the infrared detectors to have time to stabilize their temperature while cable connections and software start are made.
Installation NOTICE For information about using the PC for operating the analyzer, refer to the UNI-software help manual. 4.5 Gas connections Fig. 6: Gas connections Compressed air (4-6 bar, 60-90psi) Gas outlet Oxygen inlet (2-4 bar, 30-60psi) Two gas connections are necessary to operate the analyzer. The required tubes are included in the delivery.
Installation 4.6 Gas purification furnance connecting (optional) Fig. 7: Connecting the gas purification furnace The tube from the pressure regulator is connected to the lower fitting of the gas purification furnace (optional), and the tube (1) is connected on its place. See above diagram.
The CS-800 can be supplied with an automatic sample loading system. This loading system may also be retrofitted at a later date. Unlike many other auto loaders the ELTRA system can accommodate up to 130 samples enabling hours of unattended operation. On request, the loader can be delivered for more or less crucibles.
• Take care that no flammable materials are situated below the furnace opening The CS-800 was designed for the analysis of mainly steel and other metals. However, a wide variety of materials such as cement, ceramics and soil can also be analyzed. With restrictions concerning sample weight and accuracy, also coal, rubber, plastics etc.
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Analysis temperature is stabilized. During brief work breaks, therefore, the oxygen is not turned off and the mains power switch is left on position 2. Make sure that the chemicals are in proper condition and that they are of the right quality. See chapter Chemicals (Maintenance) A crucible is placed on the balance and tarred by pressing the tare key or F6 on the key board...
Analysis 5.2 Analysis example The analysis of steel and cast iron is generally carried out with approx. 500mg of sample (normally grains or pieces) by adding 1,5 tungsten accelerator. 5.2.1 Combustion peak The combustion is quite rapid and the peaks on the PC screen look as follows: Fig.
Analysis 5.3 Work breaks Work breaks, e.g. during lunch breaks, the mains switch remains on position 2. During longer interruptions, e.g. after finishing work for the day, the mains switch is set to position 1 (standby). The analyzer's thermostatic control is then working and no long warm-up time is needed, when re-starting the analyzer.
Analysis The above furnace is used for preheating crucibles. It is an optional accessory and can be purchased separately. When analyzing samples with low concentration of carbon or sulfur (<1000 ppm), the pre- heating of the crucibles is advisable. The crucibles contain traces of carbon, which can vary from 20 to several hundred ppm, depending on their quality.
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Analysis Typical Material/ Sample + Accelerators Calibration results Analysis time (s) 13.7 %S BaSO 13.7% S Lead pieces 2.5g ± 0.2g Tungsten 0.1% Steel 60ppm C 100s 2.0g ± 0.1g Sample Comparator level =1 0.1% S Steel 100ppm S Lead powder 2.5g ±...
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Analysis Typical Material/ Sample + Accelerators Calibration results Analysis time (s) 250mg ± 50mg Sample 1.3% C Steel 1.5% C 0.8g ± 0.1g Iron 0.13% S 0.11% S Cobalt 1.8 ± 0.2g Tungsten 0.048% C Steel 350mg ± 50mg Sample 1.3% C Steel 1.5% C 0.3g ±...
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Analysis Typical Material/ Sample + Accelerators Calibration results Analysis time (s) Fe-Si 1.5g ± 0.2g Tungsten 0.1% C Steel 0.2% C 250mg ± 50mg Sample 3.0% C Cast iron 6.0% C 0.9g ± 0.1g Iron 0.1% S Steel 0.3% S Fly ash 2.2g ±...
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Analysis Typical Material/ Sample + Accelerators Calibration results Analysis time (s) 500mg ± 100mg Sample 0.6g ± 0.1g Iron 0.1% S Steel 10ppm S Titanium oxide 2.2g ± 0.2g Tungsten 0.048% C Steel 300mg ± 50mg Sample 0.6g ± 0.1g Iron 0.013% S Cast iron 23ppm S Titanium oxide...
Maintenance Maintenance V0074 CAUTION Scalding/burns Hot furnace / combustion tube / analyzer parts – Parts of the analyzer can be very hot. • Check the furnace temperature in the software. • For maintenance the furnace temperature has to be less than 40°C. 6.1 General information The maintenance example mentioned below is related to steel analyses and oxygen 99.5% pure.
Maintenance • The inner ends of the glass tubes and the O-rings should be lubricated with high vacuum silicon grease and not with ordinary silicone grease. The user is free to test commonly available materials; the analyzer will not be damaged. If problems should arise, however, suitable materials, in proper, unsaturated condition, should be used, before calling technical service.
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Maintenance Fig. 13: Reagent tubes installing and removing I The reagent tubes are first lifted then swung to one side, detached diagonally downwards and emptied. NOTICE The dimensions for filling the glass tubes given in the schematic of the chapter Reagent tubes filling should be respected in all cases.
Maintenance Fig. 14: Reagent tubes installing and removing II Normal position during operation. The quartz tube (1) of the furnace (2) is raised as far as possible. It is then swung out together with the furnace (2). The quartz tube (1) is pulled downwards at an angle. The furnace (2) is removed.
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Maintenance • Never eat or drink close to the chemical substances. C10.0090 CAUTION Risk of injury to eyes Chemicals When changing the chemicals, the smallest particles of chemicals may be suspended in the air and cause damage to eyes. •...
Maintenance 6.3.2 Reagent tube filling C11.0076 CAUTION Scalding/burns Hot furnace / combustion tube / analyzer parts Parts of the analyzer can be very hot. • Use heat protecting gloves. C12.0081 CAUTION Danger of bursting Defective reagent tubes may cause injuries in the form of cuts and other personal injuries.
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Maintenance Provide sufficient space at both ends of the tube so they can be attached to the glass fittings without blocking the fitting holes. Free inner surfaces at the ends of the tubes serve as sealing surfaces and must be cleaned after filling. NOTICE Use quartz wool for the catalyst furnace.
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Maintenance 1 4 0 B 6-2 Fig. 15: Glass tubes Schematics Keep a tolerance of about ± 20 % of the filling lengths of the drawing. Material Part No. Quartz wool 90330 Anhydrone 90200 Sodium hydroxide 90210 Copper oxide 90290 Cotton wool 90340 Metal filter...
Maintenance 6.3.3 Oxygen purification furnace quartz tube filling (optional) 2 1 0 2 5 5 21120 2 1 0 6-2-3 Fig. 16: Oxygen purification furnace glass tube Keep a tolerance of about ± 20 % of the filling lengths of the drawing. Material Part No Quartz wool...
Maintenance 6.3.4 Halogen trap filling (optional) Fig. 17: Halogen trap position On request the CS-2000 can be supplied with a halogen trap. The glass tube must be filled with halogen trap material. If the customer orders an analyzer pointing out that he has to analyze materials containing halogens, the analyzer will be delivered with a halogen trap tube attached to the left panel of the analyzer.
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Maintenance 8 - 1 - 2 Fig. 18: Halogen trap filling Part No. Material Glass wool 90331 Halogen trap metal 90235 Halogen trap material 90234 Glass tube 09090...
Maintenance 6.3.5 Paper filter changing Fig. 19: Paper filter changing Screw an M4 screw (1) into the paper filter holder (2). With this screw, pull the filter holder (2) and the filter (3) out of the reagent tube (4). Remove the screw (1) from the filter holder (2). Remove the old filter (3). A new filter (5) is placed on the filter holder (2) and folded over.
Maintenance 6.4 O-rings replacement C14.0076 CAUTION Scalding/burns Hot furnace / combustion tube / analyzer parts Parts of the analyzer can be very hot. • Use heat protecting gloves. CAUTION V0062 Injuries in the form of cuts and other personal injuries Danger from glass splitters –...
Maintenance 6.4.3 Replacing the o-rings for furnace seal Fig. 22: Cleaning mechanism details • Unscrew the knurled nuts (1). • Unscrew the wing nuts (2). • Unscrew the nuts (3) and gas inlet tubes (4). • Remove the furnace cleaning system, by pulling up the bar (5). •...
Maintenance 6.5 Furnace cleaning brush - replacing C15.0076 CAUTION Scalding/burns Hot furnace / combustion tube / analyzer parts Parts of the analyzer can be very hot. • Use heat protecting gloves. The furnace is equipped with an auto-cleaning system. This mechanism contains a brush, which cleans the quartz tube (combustion tube).
Maintenance NOTICE It is absolutely important to hold the brush holder (8) and not the bar (5), when unscrewing the heat shield (9), otherwise the rods (6) will bend. 6.6 Dust trap cleaning C16.0076 CAUTION Scalding/burns Hot furnace / combustion tube / analyzer parts ...
Maintenance Fig. 25: Dust trap removing The cock (1) is rotated by 180°, so that the O-ring (2) loosens. The dust trap (3) is raised as far as it will go. Then it is swung to the side and Detached downwards at an angle. •...
Maintenance 6.6.2 Thorough cleaning – once every 1000 analyses when using tungsten accelerator – once every 500 analyses when using tungsten and Iron B 6 - 3 - 3 Fig. 27: Dust trap: disassembling • Remove the metal filter out of the filter housing. •...
Maintenance 6.7 Oxygen purification furnace refilling C17.0076 CAUTION Scalding/burns Hot furnace / combustion tube / analyzer parts Parts of the analyzer can be very hot. • Use heat protecting gloves. C18.0090 CAUTION Risk of injury to eyes Chemicals When changing the chemicals, the smallest particles of chemicals may be suspended in the air and cause damage to eyes.
Maintenance • Unscrew all four nuts (6). • Remove the two parts (7). • Remove the glass tube (8) by pulling it horizontally. • Empty and refill. See chapter Oxygen Purification furnace quartz tube • Install in reverse order. 6.8 Combustion tube replacement C19.0076 CAUTION Scalding/burns...
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Maintenance Knurled nut Washers Wing nuts Nut for gas inlet tube Gas inlet tube Mounting Nut for gas outlet tube Gas outlet tube Wing nuts Lower furnace lock Upper o-ring for combustion tube Lower o-ring for combustion tube O-ring for lower furnace lock Combustion tube Induction coil Nuts for furnace housing...
Maintenance 6.9 Generator tube replacing For the replacement of the generator tube a separate manual is available. Please contact the service, see Chapter 1, contact information. 6.10 Combustion coil replacing For the replacement of the combustion coil a separate manual is available. Please contact the service, see Chapter 1, contact information.
• If the pressure still decreases, then the leakage is somewhere in the gas flow system outside the furnace area. • Read the service manual or contact the local Eltra agent or contact Eltra GmbH directly.
Maintenance b7-10-1 Fig. 33: Gas leaks check-furnace • Release the button (43), close the furnace, squeeze the tube (6) tight and press and hold the button (43). • If the pressure on gauge (12) remains constant, then the furnace has to be checked for leaks.
Maintenance 6.12.3 Leaks in the furnace outlet system After following the instructions in the section Leaks in the furnace, check if the handle (8) is properly shut, or else there will be a major gas leakage from the dust filter. Check the dust trap (10) and the glass tube (11) for leakage.
The CS-800 can be supplied with up to four independent infrared cells. The most common configuration of the CS-800 for metal analysis is with two IR-cells for carbon and one IR-cell for sulfur.
Function description 7.3 Gas flow system The oxygen supply is connected to the inlet of the gas flow system. Pure oxygen is available in steel bottles. A 99.5% purity is fully sufficient. Any CO2 or H2O which may be contained in the oxygen is retained in the CO2 and H2O trap.
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Function description Fig. 34: Gas flow system...
Function description 7.4 Infrared cell The measuring principle is based on the infrared radiation absorbing property of many gases. Each of these gases absorbs specific characteristic spectral wavelengths of infrared radiation. The absorption spectrum is determined by the number, configuration and type of the atoms in the gas molecules.
The cleaning brush will never burn ! Reasonable engineering of the cleaning mechanism rules out any possibility of the cleaning brush to catch fire. To confirm this fact, ELTRA offers free replacement of each burned cleaning brush, during the entire working life of the analyzer. –...
Miscellaneous 8.1.2 Infrared cells 05060 Reflector 05067 IR-path for high carbon 05150 IR-path connector with window source side 05160 IR-path connector with window detector side 05170 Gas conditioner 05244 IR 4 chopper 05260 IR-path tube (advice the length) 05270 Threaded rod (advice the length) 05275 Infrared preamplifier 06210...
Miscellaneous 8.2 Packing Styropor CS 800 C a r b o n S u l p h u r D e t e r m i n a t o r µA Fig. 43: Packing Before packing, the analyzer and furnace must be wrapped in plastic foil, to protect it from moisture and dust, and then to be placed in a wooden case.
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Miscellaneous Styropor Styropor CS 800 C a r b o n S u l p h u r D e t e r m i n a t o r CS 800 C a r b o n S u l p h u r D e t e r m i n a t o r 1 .5 3 00...
Styropor Styropor Styropor Miscellaneous Styropor foam foam Fig. 46: Packing-Foam I • Tilt the analyzer to the furnace side and place a piece of foam at the right position. foam foam 8-2-2 8-2-2 Fig. 47: Packing-Foam II • Tilt the analyzer to the other side and place the second piece of foam at the right place. If necessary, a third piece of plastic foam can be placed on to the pallet.
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Miscellaneous • Keep the work environment clear of all materials that could catch fire Following requirements apply, when installing the analyzer: Carrier gas Oxygen 99.5% pure; 2 - 4bar (30 - 60psi) 4 – 6bar (60 - 90psi) Compressed air Mains power supply 230VAC ±10%, 50/60Hz;...
Approved methodologies to which Eltra instruments conform Approved methodologies to which Eltra instruments conform 9.1 Inorganic materials (Metals) Norm Elements Materials Instruments DIN EN ISO 9556:2002-04 Steel and Iron CS-800 CS-2000 ISO 4935:1989 Steel and Iron CS-800 DIN EN 24935:1992-07...
Approved methodologies to which Eltra instruments conform CS 2000 ISO 4689-3 Iron ore CS 800 CS 2000 ISO 7524 Nickel CS 800 CS 2000 DIN EN 27526 Nickel CS 800 CS 2000 DIN EN ISO 15350 C, S Steel / Iron...
Disposal 10 Disposal NOTICE N5.0079 Disposal of the Elementrac packaging Please refer to your country's packaging disposal guidelines and, if applicable, your company's packaging guidelines. Please observe the respective statutory requirements with respect to disposal. Information on disposal of electrical and electronic machines in the European Community. Within the European Community the disposal of electrically operated devices is regulated by national provisions that are based on the EU Directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE).
..........41 Analysis example ..........22 Gas connections ..........17 Applications ............24 Gas flow system ..........57 Approved methodologies to which Eltra Halogen trap filling .......... 39 instruments conform ........79 Halogen trap position ........38 Autoloader (optional) .......... 19 Induction furnace details ........
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Index Mains supply ............12 Reagent tubes filling .......... 32 Maintenance ............29 Reagent tubes removing and installing....30 Manual ..............9 rear view ............15 Manufacturer’s address ........12 Relative air humidity Measuring principle ..........55 maximum ............11 Miscellaneous .............
Need help?
Do you have a question about the CS-800 and is the answer not in the manual?
Questions and answers
عند إجراء التحاليل وقارورة الغاز فارغة يفعل الجهاز saving mode كيف يمكن إلغاءه الجهاز صار لا يحرق العينة و وقت التحليل قصير
To disable the gas saving mode on the ELTRA CS-800, set the jumper to the position for continuous flow. This ensures continuous gas flow when the mains power switch is in Position 2.
This answer is automatically generated