Do you have a question about the ULTRAFLO Breeder Feeder and is the answer not in the manual?
Questions and answers
Cheryl Humphres
April 4, 2025
what would make ultra flow breeder feeder start surging in only one curved end after 17 flocks we have two feeder lines 400 ft house hoppers in middle
2 comments:
Cheryl Humphres
April 4, 2025
@Cheryl Humphres our feeder is featured on page 12
Mr. Anderson
April 4, 2025
The Chore-Time ULTRAFLO Breeder Feeder may surge at one curved end after 17 flocks due to buildup or wear in the auger system. Over time, feed residue, oil, and rust can accumulate, especially if the auger is not properly polished or maintained. This can affect feed flow and cause uneven distribution, leading to surging at specific points like curved ends. Regular cleaning and maintenance are necessary to prevent this issue.
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Related Manuals for Chore-Time ULTRAFLO Breeder Feeder
Summary of Contents for Chore-Time ULTRAFLO Breeder Feeder
Page 1
Breeder Feeder Feeding System Installation and Operators Instruction Manual 827-116 5/2000 For additional parts and information, contact your nearest Chore-Time distributor or representative. Find your nearest distributor at: www.choretime.com/contacts CTB, Inc. PO Box 2000 Milford, Indiana 46542-2000 USA Phone (574) 658-4101 Fax (877) 730-8825 Email: choretime@choretime.com...
Warranty period (“Extended Warranty Period”) with respect to certain Product parts (“Component Part”) as set forth in the table below. If such a defect is determined by Chore-Time to exist within the applicable period, Chore-Time will, at its option, (a) repair the Product or Component Part free of charge, F.O.B. the factory of manufacture or (b) replace the Product or Component Part free of charge, F.O.B.
Safety and General Information Safety and General Information Caution, Warning and Danger Decals have been placed on the equipment to warn of potentially dangerous situations. Care should be taken to keep this information intact and easy to read at all times. Replace missing or damaged safety decals immediately.
Glossary of Terms Glossary of Terms Trough & Grill ® •The ULTRAFLO is a trough feeder that uses an open auger to carry feed around the loop. The Grill is required to provide a uniform eating environment and also helps to prevent the trough from spread- ing.
Chore-Time has designed the ULTRAFLO Breeder Feeder to feed breeder hens faster and with less stress than conventional feeders. Feed is delivered to the hopper(s) by a Chore-Time FLEX-AUGER System. Feed is drawn out of the hoppers by ® the ULTRAFLO Breeder Feeder Auger.
Introduction Planning the System Carefully planning the system prior to beginning the installation will save time and effort. Adequate overhead structure must be provided to support the weight of the feeder, hoppers, power units, etc. Refer to the “Component Weight Chart” on page 80 for individual component weights. ULTRAFLO Broiler Breeder applications use a Nylon Elbow Loop Kits.
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Introduction ® Figure 2, shows a similar house except only ONE hopper is supplying each ULTRAFLO Breeder Feeder Loop. DO NOT INSTALL THIS SYSTEM LAYOUT IN HOUSES THAT EXCEED 250’ (76 M). Power Unit locations are different for single hopper systems. Notice the Power Units are located in the center of the house.
Installation Installation 150LB Plastic Hopper The 150 lb. Hopper Assembly is NOT designed for single-point suspension. The upper cross brace is designed for supporting the drop tube ONLY. This Hopper Assembly is to have Two-point suspension as stated below. Assembly 1.
Installation Suspension System Installation The feeder line suspension is a vital part of your feeding system. Take time to thoroughly plan the system to insure proper operation. Figure 6. on page 12 provides an overview of the suspension required for systems 250 feet (76 m) or more.
Suspension Systems over 250’ [76m] system Item Description Manual Winch Throw Back "X" + 2’ [61cm] Distance Feeder to be raised "X" Double-back not required on straight line systems from 250 feet [76m] to 350 feet [106m]. All other systems require double-back(s) Use (2) Cable Clamps to secure main cable to double-back pulley Figure 6.
Suspension systems up to 250’ [76m] Item Description Provide additional support for the center of the Elbows. DETAIL "C" Item Description Figure 7. Suspension system overview for This dimension must be greater installations up to 250’ [76m]Details A, B, C, than the distance from the D, and E provide specific component pulleys to the feeder line when...
Installation Manual Winch Installation 1.Bolt the Manual Winch, fully assembled, to a 2x8 (50x200 mm) board that will span at least 3 rafters. The brake mechanism will protrude on one side. For feeder lines over 350 feet (106 m), install a 2985 Cable Hook between the mounting bolt and Manual Winch frame, as shown in Figure 8.
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Installation 5.Turn the winch drum one full revolution. Guide the cable against the flange at the bottom of the winch drum. The cable must not wrap over itself on the drum, but should be wrapped as close as possible to each previous wrap.
Installation Screw Hook/Ceiling Hook Installation Screw Hooks or Ceiling Hooks may be used to suspend the feeder line. Refer to the appropriate instruction, below. Screw Hook installation is shown in Figure 12. Ceiling Hooks installation is shown in Figure 12 through 19. Screw the hook into the truss the full length of the threads to prevent bending.
Installation Wide Steel Truss Installation Item Description Secure Ceiling Hook to Truss using self-drilling Screws through opposite holes. Cable Travel Figure 15.Wide Steel Ceiling Hook Wood Truss Installation Item Description Secure Ceiling Hook to Truss using a 1/4" Lag Screw Screws through Center Hole.
Installation Suspension Drop Line Installation 1.Attach a Pulley (3004) to each hook. 2.Thread the end of the 3/32” or 1/8” cable through the pulley toward the winch. Clamp this end to the 3/16” winch cable about 6” (150 mm) from the pulley, using a 3/16 inch cable clamp (See Figure 12.). Allow enough drop cable to reach the eye of the Hanger and thread back through Adjustment Leveler.
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Installation 6.Three drop cables are required at each Power Unit and Hopper location. Power Unit Locations: Three drop lines are required at each Power Unit location. Install the drop lines as specified in Figure 19. The Trough must be supported within approximately 1 foot (30 cm) of each Power Unit.
Installation ® ULTRAFLO Breeder Feeder Line Components Installation The following will provide guidelines for the installation, beginning at either hopper location and proceeding in the direction of auger travel. 1.Measure and mark the trough so that when it is installed, the joint with the next trough will be located directly below a suspension drop line.
Installation Intake Boot Installation 1.Determine the location of the Intake Boots. Do not install the Hoppers on the Intake Boots at this time. 2.Lay the trough sections out in the approximate position where they will be suspended, with the belled end toward the Intake Boot(s) on the outgoing side.
Installation Connecting Trough Sections together 1.Install a Hanger at the next trough joint. Slide the straight end of the trough into the belled end of another Figure 22 section of trough, as shown in 2.The trough sections are factory punched for (4) 10-24 bolts and locking nuts (Items 2 and 3). IMPORTANT: Make sure trough is properly butted at each joint, prior to tightening hardware.
6.Install an End Cap on the last section of trough. Clean Out Installation ® Chore-Time offers (2) styles of Clean-Outs for use on ULTRAFLO Breeder Feeders. A Clean-Out should be installed on the in-coming side of the elbows. This allows the feed to be removed from the trough without running it through the elbows.
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Installation Optional Style Clean-Out (35875 Kit) The Optional Style clean-out should be used just prior to the Boot. 1.Install the Clean-out as shown in Figure 25. Remove the Nuts from the Tube Clamp closest to the Clean-out and Install the Clean-out Lock (Item 5) using the Wing Nuts (Item 6) included. 2.To operate the Clean-out, loosen the Wing Nuts, slide the Lock to allow the Clean-out to rotate down.
Installation Elbow Installation Commercial Layer Application 1.Insert the tube section of the End Cap into the belled end of a 90 degree elbow, as shown in Figure 26 Use a U-bolt style clamp to secure this joint...however, do not fully tighten clamp until the elbows are fully installed and leveled.
4. Cut off any damaged portion of the auger, leaving a good representative end of auger. 5. Connect (or braze) the augers together at the far end of the house. Chore-Time recommends using an Auger Connector to connect the auger ends.
Installation Auger Brazing ® The methods for brazing FLEX-AUGER augers and ULTRAFLO augers are DIFFERENT. Follow these instructions to obtain a strong joint. 1.Loosely, install the auger ends in the Brazing Clamp, as shown in Figure 29 Item Description Brazing Clamp Auger Figure 29.Bracing the Auger for Brazing 2.Screw the auger together about 120 degrees and clamp in...
Installation Power Unit Installation 1.Secure the Power Unit and Driver Assembly to the Base Connector, using 1/4-20 locknuts, previously removed. (See Figure 31.) Each Power Unit location requires (3) suspension drop lines to support the Power Unit and prevent sagging. If the Power Unit Litter Shields are not going to be used, support the motor as shown in Figure 31.
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Installation 2.Using the 10-24 screws (1487) (1487) 10-24 Screw provided, loosely fasten a (751) 10-24 Motor Support (34266) to each Shield Side. (See Figure 33.). Note: The Motor Supports include weld nuts. Install the tabs so that they face opposite directions when secured to the Shield Side Shield Sides.
Installation Grill Installation (Standard and Hi-Contour) ® The ULTRAFLO Breeder Feeder offers the choice of (3) Grill styles, the standard Grill, standard Grill (w/ horizontal runner wire), & the Hi-Contour Grill. Refer to Figure 35 for applicable Grill installation diagram. Additionally, a variety of spacings are available for each grill style.
Installation Hopper Installation With the feeder line totally suspended, the hoppers are ready to be installed. A Cable Assembly (included in the Hopper Suspension Kit) is supplied to suspend the hopper. Figure 37 shows the suspension components assembled. See “150LB Plastic Hopper” on page 10 for more detailed instruction. Cable Cable captured between Hopper Halfs.
Installation Securing Hopper to Intake Boot Secure a Twist Lock Collar (Item 1) to the top of each Intake Boot with 1/4-20 x .5" Bolts (Item 2) and 1/4-20 Nylon Nuts (Item 3), as shown in Figure 38. Insert the Hopper into the Twist Lock Collar and twist until locked in place. Item Description Part No.
Installation Installing the Fill System Install the Fill System according to the instructions shipped with the FLEX-AUGER Control Unit (MA1000 for Model 90, MA1032 for Model 108). Fasten the Drop Tubes to the Outlet Drops and Control Unit Funnel, using the self-tapping screws supplied.
Installation Bin Location & Scale Preparation The ULTRAFLO Feeder requires the use of a feed scale system. Chore-Time has (2) available: the (mechanical) Weigh-Matic, shown in Figure 40, and the Digital Weigh-Matic. Refer to the instruction manual shipped with the Digital Weigh-Matic for installation and operation of that type of scale.
Installation 7’ (2.13 m) Storage Bin and Weigh Bin using (2) Pads Item Description Building 7’ (2.13 m) Storage Bin Building Figure 42.Bin to Bin and Bin to Building Dimensions 7’ (2.13 m) Storage Bin and Weigh Bin using (1) Pad Item Description Building...
Installation 11’ (3.35 m) Storage Bin and Weigh Bin using (2) Pad Item Description Building 9’ (2.74 m) Storage Bin Weigh Bin Figure 44.Bin-to-Bin and Bin-to-Building Dimensions 11’ (3.35 m) Storage Bin and Weigh Bin using (1) Pad Item Description Building 9’...
Use the 5978 Scale Template, as shown in Figure 46, or the Anchor Bolt Setting Diagram in Figure 47, to locate the correct position of the 16 anchor bolts for the scale system. Note: Chore-Time strongly recommends using the Scale Template (Part No. 5978) to determine location of Anchor Holes for the Scales and Bin.
Installation Anchor Bolt Setting Item Description Center of Bin 1/2” (13 mm) Diameter Anchor Bolts--16 Required Figure 47.Anchor Bolt Setting Diagram Scale Stand Locations 1.Place the four Lower Main Stands and the Transverse Stand over the holes drilled in the foundation. (See Figure 48.) for approximate placement.
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Installation 2.Check all Scale Pivots and Bearings, including those on the weigh beam. They must be CLEAN AND FREE OF PAINT OR DIRT! 3.Attach the Legs and Leg Supports to the Beam Box. Anchor the Beam Box in place on the bin pad. (See Figure 49.) Item Description...
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Installation 5.Install the Weigh Beam Assembly in the Beam Box. Attach the Beam Stand Assembly to the left side of the Pivot Bracket with two 1/4-20 X 5/8" Rd. Hd. Machine Screws and Hex Nuts. (See Figure 51.). BE CAREFUL NOT TO BUMP OR DAMAGE THE MAGNETIC ACTUATOR OR THE TWO PROXIMITY SENSORS WHEN INSTALLING THE WEIGH BEAM.
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Installation 9.Install the Right and Left Main Levers with their Fulcrum Pivots on the Bearings of the Lower Main Stands. The Main Lever’s Tip Pivots rest directly above each other in the Shackle. (See Figure 53 and Figure 54). Figure 53.Transverse Lever Installation Figure 54.Transverse Lever Installation MF827H...
Installation 10.Install Upper Main Stands on the Load Pivots of the Main Levers. Place the Four Channel pieces over the Upper Main Stands as shown in Figure 55. Do Not Stand On The Channel! Check all bearing points to be sure the bearings are centered with the Pivots. The Steelyard Rod must be plumb and the Transverse Lever must be level.
The WEIGH-MATIC Model 90 Screener is designed to screen foreign objects out of the feed. Whole kernel shelled corn will also be screened out of feed. Chore-Time recommends assembling the Screener on top of the feed bin after the bin has been erected and anchored in place. The bin should be assembled without the lid installed.
J u n c t i o n B o x 34380 Breeder Control Features Figure 58.Junction Box The ULTRAFLO Breeder Feeder is controlled by the 34380 Breeder Control. The Breeder Control is designed to meet the feeding needs of poultry parent stock.
Installation Time Clock Operation The Agri-Time Time Clock has (4) programmable channels. Each channel can have up to 8 events (feedings, waterings, etc.). Each event will have a start time and run time programmed into the timer. The start times are programmed in hours/minutes.
Installation Programming the 4-Channel Time Clock Before beginning the time clock, fill in the desired starting times and running times. This will make programming the clock much easier. IMPORTANT: A start time and a run time must be entered for each desired operation. If either are missing or incomplete, the operation will be ignored.
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Installation U s e t h e b u t t o n s i n t h e S E T T I M E a r e a o f t h e t i m e c l o c k . T h e r u n t i m e s m a y b e s e t i n m i n u t e s / s e c o n d s o r h o u r s / m i n u t e s .
ULTRAFLO Breeder Feeder Component Location Diagram Wire the system according to the applicable wiring diagram. Refer to this Component Layout Diagram to determine the motor, switch, etc., locations.
Installation Balancing the Scales All fill system wiring MUST BE COMPLETED before attempting to balance the scale. Never balance the scales if any of the delivery or fill augers are empty. The Weigh Bin should have approximately 50 pounds (23 kg) of feed in it whenever the scales are balanced. 1.Turn switch "ON"...
Installation Start Up Procedure Follow this procedure with new and refilled houses. NOTE: The following procedure is to be run on each loop individually. Therefore, disconnect power at each power unit on the loop not being started. Also, flip the appropriate Control Unit Toggle Switch to the OFF position.
Wiring Wiring 34380 Breeder Control Wiring (Without Motor Starters) ® For ULTRAFLO Breeder Feeder Installations w/o Motor Starters (230V. 50/60Hz, Single Phase). MF827H...
Wiring 34380 Breeder Control Wiring (With Motor Starters) ® For ULTRAFLO Breeder Feeder Installations with Motor Starters (230V. 50/60Hz, Single Phase). MF827H...
34380 Breeder Control Wiring (With Motor Starters 3 Phase) ® For ULTRAFLO Breeder Feeder Installations with Motor Starters (220/380/415V. 50Hz, Three Phase).
30240 Fill Option Breeder Control Wiring (W/out Motor Starter Single Phase) ® For ULTRAFLO Breeder Feeder Installations without Motor Starters (230V,50/60Hz,Single Phase)
Parts Listing Parts Listing Breeder Control: Part No. 34380 Item Description Part No Co ntro l Box 3086 0-4 Cl ear Cover 3085 9-1 Co ntro l Box L atch Pi vo t 3086 3 Co ntro l Box L atch 3086 2 F use Hol der 2443 1...
Parts Listing ULTRAFLO Breeder Feeder Line Components ® Item Description Part No. Auge r Co nne ctor Ass’y 2 809 1-2 2* ** Con nector Tub e 2 969 1 5’ Bel led T ube 3 562 7 Tro ugh -10 ’ (3 m) 1 415 9-3 G ri ll End Cap 2 546 4...
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Parts Listing Ultra-FLO Elbow Loop Kit 48355 Item Description Part No. End Cap Elbow Half 46779 Elbow Adapter 46980 Hose Clamp 8643 Connecting Tube 48356 1/4-20 HH Bolt 1133 1/4-20 Ser. Nut 46460 MF827H...
Parts Listing Power Unit and Driver Assembly 16 17 18 19 25168 28825 28835 Item Description Part Number Mo to r 14 733 2 803 1EUR 14 750 Ge arhea d Assemb ly 32 61-21 3 261 -2 2 32 61-22 Drive Unit Base 25 292 2 529 2...
Parts Listing WEIGH-MATIC Model 90 Screener (Part No. 25432) ® Item Description Part No. The entire Weigh-Matic Model 90 Screener including: Co ntro l Unit 468 00-23 Sea l 487 3 -25432 Screener (components shown), Co ver W eld me nt Screen er 254 46 -4347 upper boot, Cl amp...
Parts Listing Screener Control Unit 15 16 Item Description Part No. Item Description Part No. Body Assembly 2 4268 10 -32 Lockn ut 6963 Ga ske t 6 777 Spri ng 6972 Switch Box Cover 6 776 Gasket 6968 -1 1/2"...
Parts Listing Screener Control Unit 46800-23 Item Description Part No. Flex Auger Control Body 43601P Moving Auger Decal 2527-9 Flex Auger Patent Decal 2528-15 Flex Auger Control Switch 46051F Gearhead End Plate 43596 90 HMC Anchor Tube End 45926 Adjustable Clamp 47652-1 Control Unit Funnel 45943-2...
Parts Listing Screener Power Unit (50 and 60hz) 827-112 2/95 Screener Power Unit • 60 Hz. Screener Power Unit • 50 Hz. Description Part No. Description Part No. Motor--3/4 HP, 230V. 5051 Motor--3/4 HP, 220/380 V, 3 Phs. 28034 90 Degree Connector 4228 Motor--3/4 HP, 220/380 V, 1 Phs.
Parts Listing Fill System Power Unit (50 and 60hz) 827-112 2/95 Fill System Power Unit • 50 Hz. Fill System Power Unit • 60 Hz. Description Part No. Description Part No. M otor--1/2 HP / 230V. 5050 M otor--1 HP, 3-Phs, 220- 380 V, 28035 3/4 HP / 23 0V.
Parts Listing Weigh Scale Assembly 827-55 2/95 Item Description Part No. Complete 5,000 Lbs Bin Scale Assembly is Winslow Part No. CT1819. Lo wer Ma in Stand Up per Ma in Stand Assembly Complete 8,000 Lbs Bin Scale Assembly is Winslow Le ft Ma in Leve r Assembl y Part No.
Parts Listing 5790 Beam Box Assembly Item Description Part No. Item Description Part No. Ca s e W eld me nt 5797 4 - 40 x 3 /4" Rd . Hd. M.S. 414 3-2 O ver C enter Clamp 2536 Mag netic Conn ector 578 9 10 - 24 P.M.
Parts Listing 5,000 lbs. Weigh Beam Assembly (Part No. 9447) Description Part No. B e a ri n g Pivot Lo op Assembly Back Balance Assemb ly Pivot P o i se W eigh beam F ac e P l at e *The complete Weigh Beam Assembly must be ordered through: Winslow S 827-72 3/92 Company, 25th and Haythorne, P.O.
Parts Listing Miscellaneous Suspension Components Item Description Part No. Item Description Part No. Wi nch Hand le Pin 3 761 3/32 " Cable (7 x7 ) 4973 Wi nch Drive Tu be (4’) 2 884-1 3/16 Ca ble (7x7 ) 1213 Wi nch Drive Tu be (8’) 2 884-2...
Troubleshooting Troubleshooting Problem # 1: One loop not running, motors overloaded. 1. Auger stops because the feed level is too high (motors overloading). A. Check to make sure that the auger running time is set correctly. The auger running time should be set for only 10 seconds more than the amount of time required for the auger to travel from one hopper to the next.
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Troubleshooting Problem # 3: Auger comes out of trough. 1. Damaged trough-repair or replace trough. A. Often closing the grill further and installing the grill will close trough which has been spread open. B. Close trough by installing trough retaining wire part no. 27909. 2.
Maintenance Maintenance The ULTRAFLO Breeder Feeder requires minimum maintenance. However, a routine periodic inspection of the equipment will prevent unnecessary problems. Maintenance should be done by a qualified technician. ALWAYS DISCONNECT POWER TO THE SYSTEM WHEN SERVICING OR MAINTAINING THE EQUIPMENT.
Check Screener output. Empty container if necessary. Grease the bearings on the bin boots and feed screener. Chore-Time recommends using an indus- trial or automotive grease. Close bin slide and allow fill system to empty.
Management Procedure for Day Old to End of Lay Applications Use of the ULTRAFLO Breeder Feeder for day old through lay presents the possibility for problems during the rearing period. Careful management will be required to get uniform pullets. Operation of the feeder during laying period is covered in the management section of this manual.
General Management Guide 1. 0-5 or 6 weeks A. Pullets cannot be started on the ULTRAFLO Breeder Feeder. B. Leave the ULTRAFLO feeder hanging above the birds. C. Birds must be fed from the male line plus sufficient hanging feeders, or two lines of male feeders could be used.
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Changed from 3/4 turn to 1/4 turn Various Removed Retainer Wire from Grills Changed to 36800-23 Control Unit Contact your nearby Chore-Time distributor or representative for additional parts and information. CTB, Inc. PO Box 2000 Milford, Indiana 46542-2000 USA Phone (574) 658-4101 Fax (877) 730-8825 Email: choretime@choretime.com...
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Do you have a question about the ULTRAFLO Breeder Feeder and is the answer not in the manual?
Questions and answers
what would make ultra flow breeder feeder start surging in only one curved end after 17 flocks we have two feeder lines 400 ft house hoppers in middle
@Cheryl Humphres our feeder is featured on page 12
The Chore-Time ULTRAFLO Breeder Feeder may surge at one curved end after 17 flocks due to buildup or wear in the auger system. Over time, feed residue, oil, and rust can accumulate, especially if the auger is not properly polished or maintained. This can affect feed flow and cause uneven distribution, leading to surging at specific points like curved ends. Regular cleaning and maintenance are necessary to prevent this issue.
This answer is automatically generated