Table of Contents
Advertisement
Quick Links
Technical information
Assembly instructions
CompactGas (700-4200)
for natural gas and liquid gas
Hoval products must be installed and commissioned
by specialists only. These instructions are intended for
service engineers. Electrical installation must be per-
formed by a licensed electrical company.
Subject to modifi cations
|
4 214 864 / 02 - 09/21
These instructions apply to the following types:
Nominal output at 80/60 °C and natural gas
42-CompactGas (700)
42-CompactGas (1000)
42-CompactGas (1400)
42-CompactGas (1800)
42-CompactGas (2200)
42-CompactGas (2800)
42-CompactGas (3500)
42-CompactGas (4200)
The gas boiler series CompactGas is suitable and
approved for use as heat generator for water heating
plants with permitted flow temperatures up to 110 °C
They are designed for closed-circuit plants according to
EN 12828.
See chapter technical data
1)
250-700 kW
300-1000 kW
420-1400 kW
540-1800 kW
660-2200 kW
840-2800 kW
1050-3500 kW
1260-4200 kW
.
1)
EN
Advertisement
Table of Contents
Related Manuals for Hoval CompactGas
Summary of Contents for Hoval CompactGas
- Page 1 42-CompactGas (4200) 1260-4200 kW Hoval products must be installed and commissioned The gas boiler series CompactGas is suitable and by specialists only. These instructions are intended for approved for use as heat generator for water heating service engineers. Electrical installation must be per- plants with permitted flow temperatures up to 110 °C...
-
Page 2: Table Of Contents
Installation of side shutters .............................13 Technical details Description of the boiler ..............................14 Technical data ..................................15 3.2.1 Meaning of the data on the data plate ..........................15 3.2.2 CompactGas (700-1800) ..............................16 3.2.3 CompactGas (2200-4200) ...............................17 Dimensions / Space required ............................18 3.3.1 Dimensions ..................................18 3.3.2 Base size ..................................19... - Page 3 TABLE OF CONTENTS Commissioning Safety notices ..................................27 Charging with water ................................27 Water quality in heating systems ............................28 Venting the gas pipes ................................30 Handing over the plant to the operator ..........................30 Record - Activation of screed function ..........................31 Maintenance Information for combustion controller/chimney sweep regarding emission monitor key ..........33 Safety notices ..................................34 Venting ....................................34 Replenishing water ................................34...
-
Page 4: Safety Notices System Manua
System manua All instructions relevant to your system can be found in DANGER the Hoval system manual - please keep all manuals! In exceptional cases, the instructions can be found with the ... indicates a situation of immediate danger components! which will lead to serious or fatal injuries if not avoided. -
Page 5: Information
SAFETy nOTICES On delivery 1.3.3 Information Carrreceiving the boiler.y out a visual inspection imme- Information: diately on. If any damage is found, take the necessary Provides important information. steps as defined in the delivery contract. The respective risk carrier bears the cost of repairs. Provides important information. -
Page 6: Regulations, Standards, Guidelines
SAFETy nOTICES Regulations, standards, guidelines Austria § • ÖNORM EN 12828 Heating systems in buildings - The locally applicable heating system regulations must Design of hot water heating systems be followed when planning, installing and operating the • ÖNORM EN 12831 Energy efficiency of buildings - gas heat generator: Method for calculation of the design heat load •... -
Page 7: Assembly
Installation, levelling Boiler door hinges may only be changed over No special foundation plate is required for installing the by Hoval Service! boiler (sufficient supporting capacity for the boiler must be guaranteed); see chapter “3.2 Technical data”, page 15 The boiler door must be closed when changing over for operational weight. -
Page 8: Mounting The Condensate Drain
(Fig. 05). To facilitate attachment, the insulating mats (8.1/8.2) can be cut through at the narrowest point. 8. CompactGas (1800-4200): Attach the insulating mat (9) to the boiler door without retaining disks. The following insulating mats are not at- tached until the cladding is installed (see chapter 2.4). - Page 9 ASSEMbly 1.2a Divide insulating mat (8.1/8.2) if necessary Fig. 06 4 214 864 / 02...
-
Page 10: Installation Of The Cladding And Boiler Controller
(23.3) must have the size of the side wall (10.2/11.2). and shape of the burner flange. - CompactGas (2800-4200): 6 folded edges of side wall - Push the insulating mat (23.3) into the recess be- 5. Route the burner cable (14) with the burner connec- tween the insulating mats (23.1/23.2). - Page 11 ASSEMbly 18.3 19.4 18.2 18.1 13.1 11.2 17.2 13.2 11.1 17.1 23.2 10.2 23.3 23.1 10.1 CompactGas (1800-4200) 2-part 10.1 23.1 Fig. 07 4 214 864 / 02...
-
Page 12: Installation Of Boiler Controller
ASSEMbly 2.4.1 Installation of boiler controller 2.4.1.2 boiler controller T0.2 / T2.2 2.4.1.1 boiler controller TopTronic ® Fig. 11 WARNING Capillaries must not be folded or kinked 1. Mount the special screws with nuts (15a, Fig. 11) on the side wall. Fig. -
Page 13: Installation Of Side Shutters
ASSEMbly 2.4.2 Installation of side shutters 45° facets on boiler side This cladding shutter system is used to cover the gap between the boiler door and the side wall, whereby the shutter must be able to swing outward. Fig. 16 3. -
Page 14: Technical Details
TECHnICAl DETAIlS Technical details Description of the boiler The CompactGas is a low-pollution, energy saving gas boiler. The CompactGas has a horizontal combustion chamber as primary heating area and a secondary heat- ing area consisting of aluFer composite tubing. ®... -
Page 15: Technical Data
Hoval s.r.l. I-24050 Zanica Hoval d.o.o. HR-10250 Lučko Hoval EOOD BG-1797 Sofia Vendita Hoval GmbH D-85609 Aschheim Hoval SK spol. s r.o. SK-040 01 Košice Sale Hoval spol. s r.o. CZ-312 04 Plzen Hoval s.r.l. RO-Voluntari 077190, Jud IIfov Hoval SAS F-67118 Geispolsheim Hoval Sp. -
Page 16: Compactgas (700-1800)
TECHnICAl DETAIlS CompactGas (700-1800) 3.2.2 CompactGas (700-1800) Type (700) (1000) (1400) (1800) • Nominal heat output at 80/60 °C 1000 1400 1800 • Nominal heat output min./max. at 80/60 °C 250-700 300-1000 420-1400 540-1800 • Max. firing output 1037 1458 1865 •... -
Page 17: Compactgas (2200-4200)
TECHnICAl DETAIlS CompactGas (2200-4200) 3.2.3 CompactGas (2200-4200) Type (2200) (2800) (3500) (4200) • Nominal heat output at 80/60 °C 2200 2800 3500 4200 • Nominal heat output min./max. at 80/60 °C 660-2200 840-2800 1050-3500 1260-4200 • Max. firing output 2280... -
Page 18: Dimensions / Space Required
TECHnICAl DETAIlS Dimensions / Space required 3.3.1 Dimensions (all dimensions in mm) Type (inside) (700) 1100 1150 1175 4xM12 15˚/45˚ 1436 2229 1930 1110 (1000) 1280 1330 1384 6xM12 15˚ 1646 2430 2130 1210 (1400) 1480 1530 1584 6xM16 15˚ 1886 2600 2300... -
Page 19: Base Size
* with condensate trap: + 155 mm A condensate trap must imperatively be mounted! burner connection dimensions Screw joint flange Screw joint flange CompactGas (700) CompactGas (1000) 4 x M12 (15°) 6 x M12 (15°) 4 x M12 (45°) Screw joint flange CompactGas (1400-4200) 6 x M16 (15°) -
Page 20: Flue Gas And Output Diagrams
TECHnICAl DETAIlS Flue gas and output diagrams 3.4.1 Flue gas - output diagram 1400 1000 1800 2200 3500 2800 4200 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 Nominal output (kW) Values calculated without liability! kW = Boiler output •... -
Page 21: Installation
Handle the cladding panels with care and avoid contact with sharp edges. NOTICE Moisture-resistant and acid-proof chimneys must be used for the CompactGas. Requirements for boiler room • Observe the local and national building reg- Renovation, respectively chimney cross section adjust- §... - Page 22 InSTAllATIOn ref. a) If the integration of a transition element from the boiler Chimneys according to EN 13384, part 1/2, execution flue gas outlet to the chimney inlet is necessary, it should types I and II are appropriate for modern firing systems be executed as a slender cone.
-
Page 23: Installation Of The Burner
InSTAllATIOn Installation of the burner Hydraulic connection In accordance with EN 12828:2003 the following safety For burner connection dimensions, see chap- devices are integrated in the boiler: ter “3.3.2 Base size”, page 19. - temperature regulator - temperature measuring device TBmax + 20 % - safety temperature limiter 1. -
Page 24: Hydraulic Schematic
InSTAllATIOn 4.5.3 Hydraulic schematic Example CompactGas (700-4200) Gas boiler with - Free-standing calorifier • The examples stated below are principle - Wall distributor with 3 heating circuits schematics which do not contain all the de- tails for installation. The installation must be... -
Page 25: Electrical Connection
InSTAllATIOn Electrical connection A qualified technician must install the electri- cal supply to the equipment. The connection diagram is located in the elec- trical box of the heat generator; the circuit dia- gram is supplied separately. WARNING The heat generator can only be de-energised by disconnection from the mains (e.g. -
Page 26: Safety Measures Relating To Emc-Compliant Assembly
InSTAllATIOn 4.7.1 Safety measures relating • Measures must be taken in the building and on electri- cal equipment to protect the units against overvoltage to EMC-compliant assembly caused by lightning strikes. • The mains connection for the heating system must be •... -
Page 27: Recommended Cable Cross Sections
Initial start-up, maintenance and cleaning with 16A fuse work are only allowed to be performed by • 400 V min. 1.0 mm unlimited m trained specialist personnel or by Hoval cus- with 10A fuse tomer service. Cables carrying mains min. 1.0 mm unlimited m... -
Page 28: Water Quality In Heating Systems
Water quality in heating systems Germany and Austria Filling and replacement water, heating water Additional notices • Hoval boilers and calorifi ers are suitable for heating systems without signifi cant oxygen intake. (System The following applies: type I according to EN 14868). - Page 29 COMMISSIOnInG Switzerland Manufacturer-specific specifications Filling and replacement water, heating water • Hoval boilers and calorifi ers are suitable for heating The following applies: systems without signifi cant oxygen intake. (System type I according to EN 14868). • Directive SWKI BT 102-01 “Water quality for building services systems”...
-
Page 30: Venting The Gas Pipes
COMMISSIOnInG Venting the gas pipes Observe the relevant regulations while vent- § ing the gas pipes 1. Open the gas stop valve. 2. Vent the gas pipe up to the gas armature. Handing over the plant to the operator The plant installer is responsible for providing instruction covering the entire plant. -
Page 31: Record - Activation Of Screed Function
COMMISSIOnInG Record - Activation of screed function NOTICE The activation of the screed function must only be made by a specialist trained by Hoval or by Hoval cus- tomer service. Description of function The control module of the TopTronic E contains a functional sequence used for drying out screed fl oors. To start the ®... - Page 32 COMMISSIOnInG Settings in the TopTronic E control module ® Can only be set in the corresponding user level. Settings under Start screen > Main menu > Service > H-GEN > Heating circuit > Heating circuit 1, 2, 3* > Screen > 04-060 to 04-064.
-
Page 33: Maintenance
MAInTEnAnCE Maintenance Information for combustion controller/chimney sweep regarding emission monitor key This chapter is exclusively intended to describe the function of emissions and manual operation settings for the fi ring monitoring technician / chimney sweep. All operating elements are described in the operating instructions. CAUTION Danger of scalding with hot water, since the hot water temperature can exceed the target setpoint temperature. -
Page 34: Safety Notices
CAUTION Danger of injury for unqualified personnel. Servicing and Cleaning may only be carried out by qualified personnel or by Hoval cus- tomer service personnel. Venting 1. Open all radiator valves 2. Heat up plant for at least 12 hours with a high flow temperature. -
Page 35: Cleaning
MAInTEnAnCE Cleaning Inadequate cleaning results not only in increased fuel consumption, but also shortens the service life of the boiler. The boiler must be cleaned by the chimney sweeper once a year. Fig. 26 1. Switch off the main switch. 2. - Page 36 4 214 864 / 02...
- Page 37 4 214 864 / 02...
- Page 38 COPY FOR PLANT USER Confirmation The user (owner) of the system herewith confi rms that • he has received adequate instruction in the operating and maintenance of the installation, • received and taken note of the operating and maintenance instructions and, where applicable other documents con- cerning the installation and any further components.
Need help?
Do you have a question about the CompactGas and is the answer not in the manual?
Questions and answers