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OPTIFLEX 1300 C OPTIFLEX 1300 C OPTIFLEX 1300 C OPTIFLEX 1300 C Handbook Handbook Handbook Handbook Guided Radar (TDR) Level Meter...
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All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH & Co. KG. Subject to change without notice. Copyright 2008 by KROHNE Messtechnik GmbH & Co.KG - Ludwig-Krohne-Straße 5 - 47058 Duisburg www.krohne.com...
CONTENTS OPTIFLEX 1300 C Safety instructions................. 7 1.1 Intended use......................7 1.2 Certification......................7 1.3 Safety instructions from the manufacturer............7 1.3.1 Disclaimer........................7 1.3.2 Product liability and warranty ................... 8 1.3.3 Information concerning the documentation ............. 8 1.3.4 Display conventions ....................9 1.4 Safety instructions for the operator ..............
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CONTENTS OPTIFLEX 1300 C 3.8.4 Installation recommendations for non-metallic tanks and pits......45 3.8.5 How to attach the weather protection to the instrument ........46 3.8.6 How to open the weather protection ............... 47 3.9 Electromagnetic compatibility................48 Electrical connections ..............49 4.1 Safety instructions .....................
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CONTENTS OPTIFLEX 1300 C 6.4.5 Distance measurement ................... 88 6.4.6 Level measurement....................89 6.4.7 How to correctly configure the instrument to measure volume or mass ....90 6.4.8 How to make the instrument follow the correct level or interface signal ..... 91 6.4.9...
It can be installed on tanks, silos and open pits. 1.2 Certification In accordance with KROHNE’s commitment to customer service and safety, the level transmitter described in this handbook meets the following safety requirements: • EMC Directive 89 / 336 / EEC and 93 / 68 / EEC in conjunction with EN 61326-1 (1997) and A1 (1998), A2 (2001).
1.3.2 Product liability and warranty TDR level transmitters from KROHNE are designed solely for measuring the distance, level, interface, mass and volume of liquids, pastes, slurries, granulates and powders. Responsibility as to suitability and intended use of these level transmitters rests solely with the operator.
SAFETY INSTRUCTIONS OPTIFLEX 1300 C 1.3.4 Display conventions The following symbols are used to help you navigate this documentation more easily: WARNING! These warning signs must be observed without fail. Even only partial disregarding such warnings can result in serious health damage, damage to the device itself or to parts of the operator s plant.
INSTRUMENT DESCRIPTION OPTIFLEX 1300 C 2.1 Scope of delivery INFORMATION! Check the packing list to see if you have received all that you require. The level transmitter will arrive in one cardboard box. NOTE! Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to your local office.
INSTRUMENT DESCRIPTION OPTIFLEX 1300 C Scope of delivery for the remote housing version Figure 2-2: Signal converter and probe Probe. If a single rod probe is ordered, this is supplied not attached to the instrument. The assembly instructions and small parts are in a bag attached to the housing Quick Start CD-ROM.
INSTRUMENT DESCRIPTION OPTIFLEX 1300 C ® • USB/HART converter. INFORMATION! For more data on accessories, refer to List of accessories on page 132. 2.3 Nameplate 2.3.1 Visual Check KROHNE S.A.S. F-26103 Romans OPTIFLEX 1300 C xF71xxxxxxxxxxxxxxxxxxxx Order No: xxxxxxxxxxxxxx xxxxxxxxxxxxxx...
INSTALLATION OPTIFLEX 1300 C 3.1 Pre-installation requirements NOTE! To make sure that you install the instrument quickly, easily and safely, prepare the installation as given in the instructions that follow. 3.2 General installation notes Before you install the instrument: •...
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INSTALLATION OPTIFLEX 1300 C Order No: 144 123456 010 KROHNE S.A.S. F-26103 Romans OPTIFLEX 1300 C xF71xxxxxxxxxxxxxxxxxxxx Order No: 144 123456 010 xxxxxxxxxxxxxx Manufacturing date: DD-MMM-YYYY Power supply: 24 Vdc Tag No: xxxxxxxxxxxxxxxxxxxxxxxx Protection class IP 66/67 XXXXXXX WHG: Z-xx.xx-xxx...
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INSTALLATION OPTIFLEX 1300 C How to attach the locking nut and union nut Figure 3-3: • Attach a locking nut and the union nut to the housing assembly. • Tighten these nuts with the two 8 mm spanners. www.krohne.com 01/2008 • 4000172301 - HB OPTIFLEX 1300 R02 en...
INSTALLATION OPTIFLEX 1300 C How to attach the single rod probe to the flange assembly Figure 3-4: CAUTION! Support the probe. • Attach a locking nut to the single rod. • Attach the single rod to the union nut. Make sure the probe touches the housing assembly.
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INSTALLATION OPTIFLEX 1300 C How to turn or remove the signal converter Figure 3-5: • Tool: 5 mm Allen wrench How to turn the signal converter • Loosen the housing locking screw with a 5 mm Allen wrench. • Turn the housing to the correct position.
INSTALLATION OPTIFLEX 1300 C 3.2.3 How to assemble the remote housing Part 1 of assembly procedure Figure 3-6: • Attach the wall bracket to the flexible conduit. • Tighten the locking nut with a 24 mm wrench. • Attach the wall bracket to a wall or pipe (DN50...100 / 2"...4").
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INSTALLATION OPTIFLEX 1300 C Part 2 of the assembly procedure Figure 3-7: • Attach the housing to the flexible conduit. • Tighten the housing locking screw. • Attach the flexible conduit to the probe. • Tighten the flexible conduit locking screw.
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INSTALLATION OPTIFLEX 1300 C You can attach the wall bracket to a wall or pipe. These are the dimensions: Dimensions of the wall bracket Figure 3-8: Dimensions [mm] Wall 67.4 126.4 150.4 bracket Dimensions [inches] Wall 2.65 4.98 5.92 bracket 01/2008 •...
INSTALLATION OPTIFLEX 1300 C 3.3 Storage WARNING! Do not keep the instrument in a vertical position. This will damage the probe and the instrument will not measure correctly. Storage conditions Figure 3-9: Do not bend rod and coaxial probes - support here Storage temperature range: -40...85°C / -40...185°F...
INSTALLATION OPTIFLEX 1300 C 3.4 Transportation How to hold the instrument Figure 3-11: How to hold the instrument Figure 3-12: Remove the converter before you lift the instrument with a hoist. Wind cable probes greater than 400 mm / 16" in diameter.
INSTALLATION OPTIFLEX 1300 C 3.5 How to prepare the tank before you install the instrument CAUTION! To avoid measuring errors and instrument malfunction, obey these precautions. 3.5.1 Pressure and temperature ranges Pressure and temperature ranges Figure 3-13: Process connection temperature All probes except Ø2 mm single cable probe and single rod probes with protective sheathes: FKM/FPM: -40...200°C /...
INSTALLATION OPTIFLEX 1300 C 3.5.2 General information for nozzles CAUTION! Follow these recommendations to make sure that the instrument measures correctly. Recommended nozzle dimensions Figure 3-14: Recommended conditions: h ≤ d, where h is the height of the tank nozzle and d is the diameter of the tank nozzle.
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INSTALLATION OPTIFLEX 1300 C CAUTION! Do not put the process connection near to the product inlet. If the product that enters the tank touches the probe, the instrument will measure incorrectly. Do not put the instrument near to a product inlet Figure 3-15: The instrument is in the correct position.
INSTALLATION OPTIFLEX 1300 C 3.5.3 Installation requirements for concrete roofs CAUTION! Follow these recommendations to make sure that the instrument measures correctly. Installation on a concrete roof Figure 3-17: The diameter, d, of the hole must be greater than the thickness, t, of the concrete.
INSTALLATION OPTIFLEX 1300 C 3.6 Installation recommendations for liquids 3.6.1 General requirements Installation recommendations for liquids Figure 3-18: h ≤ d, where h is the height of the tank nozzle and d is its diameter. Make sure that the probe does not touch the nozzle. Attach the probe if the liquid is turbulent.
INSTALLATION OPTIFLEX 1300 C WARNING! If the instrument has to measure the level of dangerous products (ammonia etc.), make sure ® that the instrument has the METAGLAS seal option. Clearance between the instrument probe and other objects in the tank...
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INSTALLATION OPTIFLEX 1300 C • Put the end of the probe into the tube. Double cable Ø4 mm/0.15" How to attach a double cable probe to keep it straight Figure 3-20: The probe counterweight has a hole with an M8 internal thread. You can also select the appropriate options and attach: 1.
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INSTALLATION OPTIFLEX 1300 C • Put the end of the probe into the tube. Single cable Ø4 mm/0.15" How to attach a Ø4 mm/0.15" single cable probe to keep it straight Figure 3-22: The probe counterweight has a hole with an M8 internal thread. You can also select the appropriate options and attach: 1.
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INSTALLATION OPTIFLEX 1300 C Single cable Ø2 mm/0.08" How to attach a Ø2 mm/0.08" single cable probe to keep it straight Figure 3-23: The probe counterweight has a hole with an M8 internal thread. You can attach: 1. A threaded end 2.
INSTALLATION OPTIFLEX 1300 C 3.6.3 Installation in stilling wells Use a stilling well if: • There is highly conductive foam in the tank. • The liquid is very turbulent or agitated. • There are too many other objects near to the area where you want to install the instrument.
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INSTALLATION OPTIFLEX 1300 C CAUTION! Installation requirements The stilling well must be electrically conductive. • The stilling well must be straight. • Recommended surface roughness: < 0.1 mm/0.004". • ± The bottom of the stilling well must be open. •...
INSTALLATION OPTIFLEX 1300 C Floating roofs If the instrument is for a tank with a floating roof, install it in a stilling well. Floating roofs Figure 3-26: Sediment Support fixtures Stilling well Floating roof Product Tank 3.6.4 Installation in bypass chambers Install a bypass chamber next to the tank if: •...
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INSTALLATION OPTIFLEX 1300 C Installation recommendations for bypass chambers Figure 3-27: Bypass chamber for tanks that contain one liquid Bypass chamber for tanks that contain more than one liquid Distance between holes 100 mm/4" Hole diameter Ø25 mm/1" CAUTION! Installation requirements The bypass chamber must be electrically conductive.
INSTALLATION OPTIFLEX 1300 C • The bypass chamber must have a process connection that is below the lowest measured level of liquid. • There must be more process connections along the length of the bypass chamber. These must have a minimum diameter of 25 mm/1" with a minimum distance of 100 mm/4" between the holes.
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INSTALLATION OPTIFLEX 1300 C A spherical tank Figure 3-29: How to install the instrument on a spherical tank Figure 3-30: Install the instrument on top of the tank If the top platform has the shape of a nozzle, do not install the process connection too near to the wall. For further...
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INSTALLATION OPTIFLEX 1300 C 1000 GAL How to install the instrument in a horizontal cylindrical tank Figure 3-31: 01/2008 • 4000172301 - HB OPTIFLEX 1300 R02 en www.krohne.com...
INSTALLATION OPTIFLEX 1300 C 3.7 Installation recommendations for solids 3.7.1 Nozzles on conical silos We recommend that you prepare the installation when the silo is empty. DANGER! Risk of electrostatic discharge (ESD). The instrument is resistant to electrostatic discharges of up to 15 kV (30 kV with the supplementary ESD protection option - recommended for solid applications), but it is the fitter's and the user's responsibility to prevent ESD.
INSTALLATION OPTIFLEX 1300 C Clearance between the instrument probe and other objects in the tank Clearance between the instrument probe and other objects in the tank Clearance between the instrument probe and other objects in the tank Clearance between the instrument probe and other objects in the tank...
INSTALLATION OPTIFLEX 1300 C Estimated traction load on the probe Probe length, 33 ft Probe length, 65 ft Probe length, 98 ft Material [lbs] Cement 2200 4410 6520 Fly ash 1100 2200 3300 Wheat 1320 2650 3.8 How to install the instrument on the tank 3.8.1 How to install an instrument with a flange connection...
INSTALLATION OPTIFLEX 1300 C 3.8.2 How to install an instrument with a threaded connection Equipment needed: • Instrument • Gasket (not supplied with G (ISO 228) threaded connections) • 50 mm/2" wrench (not supplied) Threaded connection Figure 3-34: • Make sure the tank connection is level.
INSTALLATION OPTIFLEX 1300 C 3.8.3 How to install a cable probe in the tank Wind cable probes and flexible conduits carefully Figure 3-35: Do not wind cable probes less than 400 mm / 16" in diameter. Do not wind the flexible conduit less than 330 mm / 13" in diameter.
INSTALLATION OPTIFLEX 1300 C • Unwind the probe carefully into the tank. 3.8.4 Installation recommendations for non-metallic tanks and pits If you have an instrument with a rod or a cable probe and a thread connection, obey these instructions: •...
INSTALLATION OPTIFLEX 1300 C 3.8.5 How to attach the weather protection to the instrument Equipment needed: • Instrument • Weather protection (option) • 10 mm wrench (not supplied) The overall dimensions of the weather protection are on page 147. Installation of the weather protection Figure 3-38: •...
INSTALLATION OPTIFLEX 1300 C 3.8.6 How to open the weather protection Equipment needed: • Weather protection. • Large screwdriver (not supplied). How to open the weather protection Figure 3-39: Weather protection in its closed position Weather protection in its open position. Minimum clearance in front of instrument: 300 mm / 12".
INSTALLATION OPTIFLEX 1300 C 3.9 Electromagnetic compatibility The instrument design agrees with European Standard EN 61326-1 A1+A2. You can install the instrument on open-air tanks and tanks that are not made of metal. This agrees with Immunity and Emissions requirements for industrial environments.
ELECTRICAL CONNECTIONS OPTIFLEX 1300 C 4.1 Safety instructions CAUTION! Only trained personnel can do electrical work. Obey regional occupational health and safety directives and safety regulations. DANGER! Disconnect the power before you work on electrical connections. Refer to the voltage data on the nameplate.
ELECTRICAL CONNECTIONS OPTIFLEX 1300 C 4.3 Electrical connection for current output 4.3.1 Non-Ex Electrical connections for non-Ex instruments Figure 4-2: Power supply ® Resistor for HART communication 14...30 VDC for an output of 22mA at the terminal 10...30 VDC for an output of 22mA at the terminal 4.3.2 Ex i...
ELECTRICAL CONNECTIONS OPTIFLEX 1300 C NOTE! ® If the barrier has a HART terminal, you can connect HART instruments directly to the barrier without a resistor. HART ® HART connection to the Ex i barrier without a resistor Figure 4-4:...
ELECTRICAL CONNECTIONS OPTIFLEX 1300 C 4.4 Protection category NOTE! The instrument fulfills all requirements per protection class IP 67. DANGER! Make sure the cable gland is watertight. How to make the installation agree with protection category IP 67 Figure 4-6: •...
ELECTRICAL CONNECTIONS OPTIFLEX 1300 C 4.5 Networks 4.5.1 General information ® The instrument uses the HART communication protocol in networks. This protocol agrees with ® the HART Communication Foundation standard. The instrument operates in either point-to- point or multi-drop networks of up to 15 instruments.
ELECTRICAL CONNECTIONS OPTIFLEX 1300 C 4.5.3 Multi-drop networks Multi-drop network (non-Ex) Figure 4-8: Address of the instrument (n+1 for multidrop networks) Address of the instrument (1 for multidrop networks) ® 4 mA + HART ® Resistor for HART communication Power supply ®...
START-UP OPTIFLEX 1300 C 5.1 Start-up checklist Check these points before you energize the instrument: • Are all the wetted components (probe, flange and gaskets) resistant to the product in the tank? • Does the information on the signal converter nameplate agree with the operating data? •...
START-UP OPTIFLEX 1300 C 5.3 Digital display screen 5.3.1 Local display screen layout Installation Setup Tank Height Nozzle Height Nozzle Diameter Probe Length Blocking Distance > Detection Delay Reference Offset Local display screen layout Figure 5-1: Error icon Tag number or menu name...
START-UP OPTIFLEX 1300 C 5.3.4 How to start the instrument • Connect the converter to the power supply. • Energize the converter. After 30 seconds the screen will display "booting up", "starting up" and then the default screen will appear.
START-UP OPTIFLEX 1300 C Screen from the PACTware™ user interface Figure 5-2: DTM menu Basic measurement information: level, current output and instrument status Information for instrument identification Configuration summary 5.5 Remote communication with the AMS™ Device Manager The AMS™ Device Manager is an industrial Plant Asset Management (PAM) software tool. Its role is to: •...
OPERATION OPTIFLEX 1300 C 6.1 User modes There are 3 modes of operation: • Operator. • Supervisor. • Service. 6.2 Operator mode The operator can choose what information to display. This section shows you: • What each button does in operator mode.
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OPERATION OPTIFLEX 1300 C Information screens for one output Text Text and image % current output screen Go to screen Go to screen Go to Level > Level > Level > (Text) Interface level > Interface level > Interface level >...
OPERATION OPTIFLEX 1300 C Information screens for two outputs Text Text and image % current output screen Go to screen Go to screen Go to Level > Level > Level > Interface level Interface level Interface level (Text) Distance >...
OPERATION OPTIFLEX 1300 C A. Quick Setup • Save quicklinks quicklinks quicklinks quicklinks for items that you use regularly. For more data, refer to page 68 (menu items A.2 to A.6). • Do error finding and troubleshooting procedures in the test test menu.
OPERATION OPTIFLEX 1300 C 6.3.3 Menu overview A quick setup setup mode quick Link 1 quick link 2 quick link 3 quick link 4 quick link 5 B test test information C advanced setup installation setup output 1 (HART) output 2 (passive)
OPERATION OPTIFLEX 1300 C 6.3.4 Push-button functions Menu navigation Main Menu Quick Setup Test Advanced setup > Service Menu navigation Figure 6-1: Menu selection bar Header bar Menu list Menu item that is not available (in grey text) This is what you see when you are in the list of menus in supervisor mode. The functions of the...
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OPERATION OPTIFLEX 1300 C Lists of parameters in menu items Display Mode > Disable Auto-off Default Screen Lists of parameters in menu items Figure 6-2: Parameter selection bar Menu name Parameter used at this time This is what you see when you choose a menu item that has a list of parameters. The functions of...
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OPERATION OPTIFLEX 1300 C Values in menu items Output 1 (HART) Level 90.000 m 20.000 m Value too high Values in menu items Figure 6-3: Maximum value Minimum value Cursor on the digit to be changed Menu name Picture of menu item Error message This is what you see when you choose a menu item that has a value.
OPERATION OPTIFLEX 1300 C If you press the push-buttons for 1 second, you can use these hotkey functions: Hotkey functions in supervisor mode Push button Description Function Right Create a quick link Enter Down Screen displays information in the default language...
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OPERATION OPTIFLEX 1300 C Menu No. Step Function Function description Selection list Default A.1.2 application Follow this procedure to describe the tank contents. information: probe read only type product type The application. liquid, solid air gap / no air This tells the instrument...
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OPERATION OPTIFLEX 1300 C Menu No. Step Function Function description Selection list Default A.1.3 installation Follow this procedure to describe the process connection. tank height The distance from the min-max: 0.165…60 m / tank connecting flange 0.54…196.86 ft face/thread stop down to the tank bottom.
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OPERATION OPTIFLEX 1300 C Menu No. Step Function Function description Selection list Default A.1.4 conversion Follow this procedure to set the instrument up to display readings in volume, mass or user- defined units. sub- conversion menu submenu [volume] [volume] [volume]...
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OPERATION OPTIFLEX 1300 C Menu No. Step Function Function description Selection list Default sub- conversion menu submenu [mass] [mass] [mass] [mass] free unit yes, no table length unit m, cm, mm, inch, ft, free unit conversion wizard mass type in product...
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OPERATION OPTIFLEX 1300 C Menu No. Step Function Function description Selection list Default A.1.5 outputs Follow this procedure to describe the output characteristics. output 1: function Select an output 1 solid/liquid: level, level function to scale the distance, volume current values . This is (mass), ullage volume;...
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OPERATION OPTIFLEX 1300 C Menu No. Step Function Function description Selection list Default output 2: error This sets the behaviour 3.6 mA, 22 mA, Hold 22 mA handling of current output 2 if an error occurs. Hold Hold Hold Hold...
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OPERATION OPTIFLEX 1300 C Menu No. Step Function Function description Selection list Default quick link 1 Direct link to an item in Go to a function in the error the advanced setup advanced setup menu records menu and press > for 1 second.
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OPERATION OPTIFLEX 1300 C Menu No. Function Function descritpion Selection list Default B.1.4 set output 2 This sets analogue output 2 to a 3.6, 4, 6, 8, 10, 12, 14, 16, 18, 20 4 mA test value [mA] selected from a or 22 mA list.
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OPERATION OPTIFLEX 1300 C Menu No. Function Function descritpion Selection list Default B.2.10 snapshot A summary of snapshot data read only information used by the instrument. Go to snapshot snapshot setup menu to snapshot snapshot update this data. B.2.11 application...
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OPERATION OPTIFLEX 1300 C Menu No. Function Function description Selection list Default C.1.5 nozzle/still The inner diameter of the min-max: 0.2…1000 mm / 100 mm / well nozzle or stillwell. 0.79…39.37 in 3.94 in diameter C.1.6 probe Probe length is the distance...
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OPERATION OPTIFLEX 1300 C Menu No. Function Function description Selection list Default C.1.13 measuring In Direct Direct Direct mode, the instrument Direct automatic; direct; TBF automatic mode measures the time it takes to receives a reflection of the signal from the surface of the tank contents.
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OPERATION OPTIFLEX 1300 C Menu No. Function Function description Selection list Default C.1.18 probe end Instruments for low dielectric 7 Gains, min-max: 0...+1.25 V or Depends on threshold applications only. If it is difficult -1.25…0 V. Gain. to identify the probe end signal...
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OPERATION OPTIFLEX 1300 C Menu No. Function Function description Selection list Default For fieldbus. Not yet available. output 1 (HART) C.3.1 output Select an output function to 1 solid/liquid: level, distance, level function scale the current values . This volume/mass, ullage volume;...
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OPERATION OPTIFLEX 1300 C Menu No. Function Function description Selection list Default error The time after which the read only 10 seconds handling instrument shows there is a delay measurement error. This value is set in the output 1 menu.
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OPERATION OPTIFLEX 1300 C Menu No. Function Function description Selection list Default C5.2.2 supervisor This changes the supervisor >^ >^ password. Press the push buttons up to six times in any order. This will be the new password. To confirm the change, enter the new password a second time.
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OPERATION OPTIFLEX 1300 C Output function Minimum value Maximum value Default Distance >4 mA setting for distance Tank height + TBO + RO Tank height + Interface level >4 mA setting for interface Tank height + TBO + RO Tank height +...
OPERATION OPTIFLEX 1300 C 6.4 Further information on instrument configuration 6.4.1 Quick Links If you frequently use a menu item, you can create a Quick Link. This lets you quickly find and configure items in the advanced setup menu. Five Quick Link memory spaces are available in the...
OPERATION OPTIFLEX 1300 C How to open a Quick Link • Go to Supervisor Menu > Quick Setup Supervisor Menu > Quick Setup. Supervisor Menu > Quick Setup Supervisor Menu > Quick Setup • Select a Quick Link with the push buttons.
OPERATION OPTIFLEX 1300 C • Enter a value between 1 and 15 (see the caution below). • Press the Escape buttons(> > > > + ) until you get the save/cancel screen. • Select save. • Press ^ ^ ^ ^ .
OPERATION OPTIFLEX 1300 C 6.4.5 Distance measurement The instrument displays distance measurements when an output is set to distance. Menu items related to distance measurement are: • output function (C.3.1 or C.4.1) • tank height (C.1.2) • blocking distance (C.1.9) •...
OPERATION OPTIFLEX 1300 C Distance measurement Figure 6-5: Tank height (C.1.2) Reference offset (C.1.10) Blocking distance (C.1.9) 4 mA setting (C.3.2 or C.4.2) 20 mA setting (C.3.3 or C.4.3) Maximum effective measuring range Non-measurement zone C. Advanced setup For more data about the menu items, refer to on page 77.
OPERATION OPTIFLEX 1300 C NOTE! If you move the reference point below the tank bottom, add this value when give a level for the 4 and 20 mA current output settings. If you move the reference point above the tank bottom, subtract this value when you give a level value for the 4 and 20 mA current output settings.
OPERATION OPTIFLEX 1300 C • Complete all the steps in the setup procedure. The instrument creates a table of up to 50 pairs of data (level - volume or level - mass). The reference point for the table is the tank bottom (as given in menu item C.1.2 Tank height.).
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OPERATION OPTIFLEX 1300 C The distance input distance input distance input function, used with the signal screen, makes the instrument look for the distance input level or the interface (if the the instrument is configured for interface applications) at the correct point along the probe.
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OPERATION OPTIFLEX 1300 C How to adjust the distance value to make the instrument measure level correctly Operator mode • Go to the signal screen in operator mode. For more data, refer to on page 60. • Press > > > > one time to move the cursor right to select the level signal 1.
OPERATION OPTIFLEX 1300 C 6.4.9 Thresholds and parasite signals General notes The low-power electromagnetic signal from the instrument goes down the probe. The surface of the process and objects in the tank make reflections. These reflections go back up the probe to the signal converter.
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OPERATION OPTIFLEX 1300 C How to use thresholds NOTE! Although the data that follows refers to the level threshold, it is applicable for interface threshold and probe end thresholds. If there is a parasite above the level and the threshold is too low, the instrument can incorrectly use it as the level signal.
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OPERATION OPTIFLEX 1300 C Threshold data on the instrument display screen Figure 6-11: Error message "Lost" if the instrument cannot find a signal Amplitude of the threshold (in volts) Gain of the threshold Distance of the monitored signal from the signal converter...
OPERATION OPTIFLEX 1300 C Interface threshold NOTE! If the instrument is set at the factory to measure interface, you can change the interface threshold. When there is more than one liquid in the tank, the instrument uses a second threshold to measure interface.
OPERATION OPTIFLEX 1300 C +0.5 Voltage/distance graph: level below a large interference signal Figure 6-12: Voltage amplitude of the signal in Volts Distance from the process connection Large parasite signal (an agitator in this example) Threshold Level signal But you can filter a parasite or an area of parasites with the snapshot function. This procedure tells you how to use the snapshot filter: •...
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OPERATION OPTIFLEX 1300 C Measuring mode limits Measuring mode Probe type Minimum dielectric constant Direct Coaxial All other probes All probes In direct mode, the instrument directly receives the reflection of the signal from the surface of the tank contents.
OPERATION OPTIFLEX 1300 C 6.4.12 How to decrease the length of probes INFORMATION! This information is for : Ø4mm/0.15" double cable, • single rod, • Ø2 mm/0.08" single cable and • • Ø4 mm/0.15" single cable probes only WARNING! Do not change the length of coaxial, Ø8 mm/0.3" single cable and double rod probes. This will damage the probe.
If you are not an authorized service technician, do not change any values in the service mode menu. This mode is locked with a password. Only approved persons are permitted to have the password for the service menu. Please contact KROHNE for further information. 6.6 Errors 6.6.1 General information...
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OPERATION OPTIFLEX 1300 C • to scroll the error list. There are 5 error messages per page. Error Records Severity Summary Warning PEP lost... Warning Overfill Warning I Max Satur... Warning Level lost... Warning PEP lost... Error records in supervisor mode Figure 6-15: Type of error.
OPERATION OPTIFLEX 1300 C The time since the error occured is measured in Days:Hours:Minutes:Seconds Days:Hours:Minutes:Seconds Days:Hours:Minutes:Seconds Days:Hours:Minutes:Seconds. It only includes the time when the instrument is energized. The error is saved in the memory of the instrument when it is switched off. The counter continues when the instrument is switched back on.
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OPERATION OPTIFLEX 1300 C Error Error Message code Description Corrective action Measurement status Level measurement lost The instrument can no longer Check the tank contents find the product surface. The using another method of measurement is held at the measurement. If the tank is...
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OPERATION OPTIFLEX 1300 C Error Error Message code Description Corrective action Interface measurement lost The device can no longer find Check the tank contents the interface. using another procedure. If the interface is too low (the interface is below the end of...
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OPERATION OPTIFLEX 1300 C Error Error Message code Description Corrective action Probe end pulse lost The probe end pulse The dielectric constant of the amplitude is less than the tank contents is too high. probe end threshold. This Check that the measurement...
These instructions are applicable only to the explosion-protection version of the OPTIFLEX 1300 C TDR level transmitter. For all other data, use the Quick Start and other chapters of the Handbook. If you do not have these documents, please contact the nearest KROHNE office or download them from KROHNE's website www.krohne.com.
ATEX: SUPPLEMENTARY INSTRUCTIONS OPTIFLEX 1300 C 7.1.4 ATEX nameplates KEMA 04ATEX1219 X KROHNE S.A.S. F-26103 Romans II 1 G D or II 1/2 G D OPTIFLEX 1300 C or II 2 G D xF71xxxxxxxxxxxxxxxxxxxx EEx ia IIC T3 ... T6 Order No: xxxxxxxxxxxxxx T 65 C ...
ATEX: SUPPLEMENTARY INSTRUCTIONS OPTIFLEX 1300 C KROHNE S.A.S. II 3 G EEx nA II T3 ... T6 F-26103 Romans T 80 C ... T 97 C X OPTIFLEX 1300 C xF71xxxxxxxxxxxxxxxxxxxx Order No: xxxxxxxxxxxxxx Umax < 30 Vdc xxxxxxxxxxxxxx Manufacturing date: DD-MMM-YYYY...
ATEX: SUPPLEMENTARY INSTRUCTIONS OPTIFLEX 1300 C Take the necessary antistatic precautions if you: • handle, • install or • the instrument in potentially explosive atmospheres. Do not install in a location (near to ventilation systems, for example) where the electrostatic charge can increase.
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ATEX: SUPPLEMENTARY INSTRUCTIONS OPTIFLEX 1300 C Ambient and flange temperature The ATEX equipment category and temperature class give the ambient temperature and related flange temperature ranges for the instrument. Equipment category II 1 G (EEx ia instruments only) Ambient temperature...
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ATEX: SUPPLEMENTARY INSTRUCTIONS OPTIFLEX 1300 C Equipment category II 3 G (not applicable for Ø2 mm / Ø0.08" single cable probe - pending) Ambient temperature Flange temperature Temperature class °C °F °C °F -40…+61 -40…+142 -40…+85 -40…+185 -40…+76 -40…+169 -40…+100 -40…+212...
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ATEX: SUPPLEMENTARY INSTRUCTIONS OPTIFLEX 1300 C Equipment category II 3 G (not applicable for Ø2 mm / Ø0.08" single cable probe - pending) Max. ambient temperature Max. flange temperature Max. surface temperature °C °F °C °F °C °F +142 +176...
ATEX: SUPPLEMENTARY INSTRUCTIONS OPTIFLEX 1300 C 7.3 Electrical connections 7.3.1 General notes WARNING! De-energize the circuit. • Do not use the earth terminal in the wiring compartment. Use the equipotential bonding • system. Refer to the EEx d [ia] equipment: electrical schema EEx d [ia] equipment: electrical schema section.
ATEX: SUPPLEMENTARY INSTRUCTIONS OPTIFLEX 1300 C Time necessary to de-energize an Ex d [ia]-approved instrument Time to de-energize the Ex d [ia]-approved instrument Temperature class [minutes] T4, T3 Not necessary How to close the terminal compartment WARNING! Ex d [ia] applications: obey the instructions that follow: Attach the terminal compartment cover 2.
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ATEX: SUPPLEMENTARY INSTRUCTIONS OPTIFLEX 1300 C • Use the electrical connection procedure in the Handbook. • If possible, use galvanically-isolated equipment. • Supply the EEx i equipment connected to the instrument. Use only certified intrinsically-safe equipment. • Connect only to separate certified, intrinsically-safe circuits. Make sure that the electrical circuit characteristics are not more than the values below.
ATEX: SUPPLEMENTARY INSTRUCTIONS OPTIFLEX 1300 C 7.3.5 EEx d [ia] equipment General notes EEx d [ia]-approved equipment have two separate compartments. The electronics block compartment is Ex ia-approved and the terminals compartment is Ex d-approved. Compartments in EEx d [ia]-approved equipment...
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ATEX: SUPPLEMENTARY INSTRUCTIONS OPTIFLEX 1300 C • If you use only one cable entry, seal the other one with an EEx d-approved plug. Load resistor • Connect the load resistor to the positive terminal of the power supply. • Ground the negative connection.
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ATEX: SUPPLEMENTARY INSTRUCTIONS OPTIFLEX 1300 C Electrical schema CAUTION! Make sure that you connect the load resistor to the positive side. Electrical schema for Ex d [ia]-approved equipment (with galvanic isolation) Figure 7-8: Electrical schema for Ex d [ia]-approved equipment (without galvanic isolation)
ATEX: SUPPLEMENTARY INSTRUCTIONS OPTIFLEX 1300 C 7.3.6 EEx nA equipment How to connect the electrical cables INFORMATION! Cable entries are supplied on customer demand. If you supply the cable entries, this part • must have a degree of ingress protection IP≥54 (EN 60529).
ATEX: SUPPLEMENTARY INSTRUCTIONS OPTIFLEX 1300 C 7.4 Start-up WARNING! Make sure that it is safe to supply electrical power. Do a start-up check: • Are the wetted components (gasket, flange and probe) resistant to corrosion by the tank product? •...
• The removal and installation of the HMI cover. This housing can be detached from the flange system under process conditions. Use only KROHNE-authorized service staff to repair the instrument. 01/2008 • 4000172301 - HB OPTIFLEX 1300 R02 en www.krohne.com...
SERVICE OPTIFLEX 1300 C 8.3.2 Replacement of the display cover Removal of the instrument display cover Figure 8-1: Equipment needed (not supplied): • Flat screwdriver. • 3 mm Allen wrench (for steps 2 and 4). www.krohne.com 01/2008 • 4000172301 - HB OPTIFLEX 1300 R02 en...
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SERVICE OPTIFLEX 1300 C How to remove the display Remove the 2 pins on the blue sun cover with a flat screwdriver. Remove the blue sun cover. Loosen the screw on the display screen cover. Open the display. Disconnect the ribbon cable from the back end electronics block.
SERVICE OPTIFLEX 1300 C 8.3.3 Replacement of the combined back end and high-frequency unit Removal of the combined back end and high-frequency unit Figure 8-2: Equipment needed (not supplied): • 3 mm Allen wrench (for step 4). www.krohne.com 01/2008 • 4000172301 - HB OPTIFLEX 1300 R02 en...
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SERVICE OPTIFLEX 1300 C How to remove the combined back end and high-frequency units Loosen the screw on the display. Open the display. Disconnect the ribbon cable from the back end electronics block. Disconnect terminal block wires from the electronics block.
SERVICE OPTIFLEX 1300 C 8.3.4 Replacement of the terminal module WARNING! Disconnect the power supply. Removal of the terminal module Figure 8-3: www.krohne.com 01/2008 • 4000172301 - HB OPTIFLEX 1300 R02 en...
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SERVICE OPTIFLEX 1300 C Equipment needed (not supplied): • 3 mm Allen wrench (for step 1). • TORX T10 wrench (for step 4). • 2.5 mm Allen wrench (for step 5). How to remove the terminal module Loosen the cover stop screw on the terminal compartment cover.
SERVICE OPTIFLEX 1300 C 8.4 Spare parts availability 8.4.1 General notes We supply spare parts and accessories for this instrument. When you order a spare part or accessory, please give the reference numbers that follow: 8.4.2 List of spare parts We supply spare parts and accessories for this instrument.
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SERVICE OPTIFLEX 1300 C Part numbers for spare parts Item number Description Quantity Part reference 1 1 1 1 Combined backend and high-frequency F2139590100 modules Screws for the combined back end and F3177360000 HF modules HMI cover and cable XF7040000000050300...
F50779300000 for HART® or PACTware™ communication 8.5 Service availability KROHNE provides a variety of services to support its customers after warranty expiration. Repair, technical support and training can be provided. NOTE! For detailed information please contact your local KROHNE representative.
SERVICE OPTIFLEX 1300 C 8.6 Returning the device to the manufacturer 8.6.1 General information This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems. CAUTION! Should you nevertheless need to return a device for inspection or repair, please pay strict...
Company: Address: Department: Name: Tel. No.: Fax No.: The meter enclosed, type: KROHNE Commission or Series No.: has been operated with the following liquid: Because this liquid is: hazardous to water toxic caustic flammable We have checked that all cavities in the unit are free from such substances.
SERVICE OPTIFLEX 1300 C 8.7 Disposal CAUTION! Disposal must be carried out in accordance with legislation applicable in your country. www.krohne.com 01/2008 • 4000172301 - HB OPTIFLEX 1300 R02 en...
TECHNICAL DATA OPTIFLEX 1300 C 9.1 Technical data Input Function Time Domain Reflectometry (TDR ) Parameter Level, distance, volume and/or interface Max. measuring range Double rod Ø8 mm / 0.3" 4 m / 13 ft Single rod Ø8 mm / 0.3"...
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TECHNICAL DATA OPTIFLEX 1300 C Process conditions Ambient temperature -40…+80°C / -40…+175°F (EEx i: see supplementary operating instructions or approval certificates) Storage temperature -40…+85°C / -40…+185°F Flange temperature -40…+200°C / -40…+390°F (EEx i: see supplementary operating instructions or approval certificates) Thermal shock resistance 100°C/min...
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TECHNICAL DATA OPTIFLEX 1300 C Thread, single cable Ø8 mm / 0.3" G 1½; 1½ NPT Thread, all other probes G ¾…1½; ¾…1½ NPT Flange, single cable Ø8 mm / 0.3" DN40…150 (PN40 / PN16); 1½"…8" (150 lb / 300 lb); 10K (40…100A) Flange, all other probes DN25…150 (PN40 / PN16);...
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TECHNICAL DATA OPTIFLEX 1300 C Options and Accessories Options Integrated LCD display with sun cover (-20…+60°C / -4…+140°F); 2nd current output; ESD protection (max. 30 kV); Secondary METAGLAS seal for dangerous products (ammonia, chlorine, ...); Remote housing connected to the probe via a flexible conduit Standard lengths: 2 m / 6.6 ft, 4.5 m / 14.8 ft,...
TECHNICAL DATA OPTIFLEX 1300 C 9.2 Pressure/temperature table for probe selection Ensure that the transmitters are used within their operating limits. Observe the following requirements. Pressure/temperature table for probe selection Figure 9-1: Process pressure, P [bar] Flange temperature, T [°C] High-pressure (HP) version of the Ø2 mm single cable probe...
TECHNICAL DATA OPTIFLEX 1300 C 9.3 Measurement limits Measurement limits Figure 9-3: A1, Top dead zone: A1, Top dead zone: A1, Top dead zone: A1, Top dead zone: Distance from the flange to the top limit of measuring range. Refer to the notes and table that fol- low.
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TECHNICAL DATA OPTIFLEX 1300 C Measurement limits in mm Top dead Bottom dead Top dead Bottom dead zone, A1 zone, A2 zone, A1 zone, A2 ε ε ε ε = 80 = 80 = 2.3 = 2.3 Probes [mm] Double rod...
TECHNICAL DATA OPTIFLEX 1300 C 9.4 Dimensions and weight Standard housing Standard housing Standard housing Standard housing Housing dimensions Figure 9-4: Converter (front view) Thread version for Ø2 mm/0.08" single cable probe (right side) Thread version for all other probes (right side)
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TECHNICAL DATA OPTIFLEX 1300 C Dimensions and Weight in mm and kg Dimensions [mm] Weight [kg] Housing 158.5 Flange 158.5 126.5 316.5 353.5 4…7 DN25…80 Flange 158.5 126.5 316.5 353.5 7…12 DN100…150 Thread, single 158.5 cable Ø2 Thread, all 158.5...
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TECHNICAL DATA OPTIFLEX 1300 C Dimensions and Weight in mm and kg Dimensions [mm] Weight [kg] Weather 231.5 protection radius Dimensions and Weight in inches and lbs Dimensions [inches] Weight [lbs] Weather 10.6 protection radius 01/2008 • 4000172301 - HB OPTIFLEX 1300 R02 en...
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TECHNICAL DATA OPTIFLEX 1300 C ESD protection and secondary METAGLAS seal options ESD protection and secondary METAGLAS seal options Figure 9-6: Optional ESD protection (30 kv) for solid applications Optional secondary METAGLAS seal for dangerous products Note: Note: Note: Note: •...
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TECHNICAL DATA OPTIFLEX 1300 C Special options: Dimensions and weight in mm and kg Dimensions [mm] Options Weight [kg] ESD protection 30 kV Ø58 0.85 Secondary METAGLAS seal Ø58 0.83 Special options: Dimensions and weight in inches and lbs Dimensions [inches]...
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TECHNICAL DATA OPTIFLEX 1300 C Remote housing Remote housing Remote housing Remote housing Remote housing dimensions Figure 9-7: Front view Left side Rear view Note: Note: Note: Note: • Refer to "ESD protection and secondary METAGLAS seal options" for the height to add to dimension "n".
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TECHNICAL DATA OPTIFLEX 1300 C Dimensions and Weights in inches and lbs Dimensions [inches] Weight [lbs] Remote 14.6... version 28.3 wall bracket (3.1 lbs) + housing support (3.3 lbs) + remote probe housing (6.0 lbs) + flexible conduit (6.6 ft: 2.2 lbs; 14.8 ft: 5.0 lbs;...
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Double rod Ø8 mm / Ø0.3" (thread and flange versions) Double cable Ø4 mm / Ø0.15" (thread and flange versions) Note: Note: Note: Note: A wide range of counterweights and anchoring solutions are available. Contact KROHNE for further information. www.krohne.com 01/2008 • 4000172301 - HB OPTIFLEX 1300 R02 en...
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TECHNICAL DATA OPTIFLEX 1300 C Single probes: Dimensions in mm Dimensions [mm] Probes L max. Single rod Ø8 mm 4000 Single cable Ø2 mm 35000 Single cable Ø4 mm 35000 Single cable Ø8 mm 35000 Coaxial Ø22 mm 6000 for Ø12 mm counterweight. If Ø38 mm counterweight ordered: 245 mm...
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TECHNICAL DATA OPTIFLEX 1300 C Probe weight Min. process connection size Weight Probes Thread Flange [kg/m] [lbs/ft] Single cable Ø2 mm / 0.08" G ½A; NPT ½ 0.016 0.035 Single cable Ø4 mm / 0.15" G ¾A; NPT ¾ DN25 PN40; 1" 150 lb; 1½" 300 lb 0.12...
APPENDICES OPTIFLEX 1300 C 10.1 Glossary Cable Cable Cable Cable This is a wire rope. It is used as a measurement pulse guide. Dielectric constant Dielectric constant An electrical property of the product to be measured used in TDR Dielectric constant Dielectric constant measurement.
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APPENDICES OPTIFLEX 1300 C Electromagnetic compatibility Electromagnetic compatibility Defines how much a device influences or is influenced by other devices that Electromagnetic compatibility Electromagnetic compatibility generate electromagnetic fields during operation. Refer to European standard EN 61326-1 A1+A2 for further details.
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APPENDICES OPTIFLEX 1300 C Free space Free space A minimum diameter around a probe that should have no objects in it for Free space Free space the instrument to work correctly. This depends on the probe type. Refer to Installation for more details.
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APPENDICES OPTIFLEX 1300 C Operators Operators Users who can choose how to display measurements. They cannot Operators Operators configure the instrument in supervisor mode. Probe Probe Probe Probe This is either a metallic cable or rod used to guide the measurement pulse to the process.
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APPENDICES OPTIFLEX 1300 C Ullage mass Ullage mass Ullage mass Ullage mass This is a display option. It shows empty mass or mass of the product that can be put into the tank. Refer to the diagrams at the end of this section.
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APPENDICES OPTIFLEX 1300 C Measurement definitions 1 Figure 10-2: Interface distance Distance Flange facing Gas (Air) Interface Sensor length, L' Probe length, L Tank height Ullage volume or mass Measurement definitions 2 Figure 10-3: Layer Level Interface level Layer volume or mass...
APPENDICES OPTIFLEX 1300 C 10.5 FM Certificate of compliance and control drawings FM certificate of compliance, page 1 of 3 Figure 10-16: 01/2008 • 4000172301 - HB OPTIFLEX 1300 R02 en www.krohne.com...
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APPENDICES OPTIFLEX 1300 C FM certificate of compliance, page 2 of 3 Figure 10-17: www.krohne.com 01/2008 • 4000172301 - HB OPTIFLEX 1300 R02 en...
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APPENDICES OPTIFLEX 1300 C FM certificate of compliance, page 3 of 3 Figure 10-18: 01/2008 • 4000172301 - HB OPTIFLEX 1300 R02 en www.krohne.com...
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APPENDICES OPTIFLEX 1300 C FM control drawing, page 1 of 2 Figure 10-19: www.krohne.com 01/2008 • 4000172301 - HB OPTIFLEX 1300 R02 en...
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APPENDICES OPTIFLEX 1300 C FM control drawing, page 2 of 2 Figure 10-20: 01/2008 • 4000172301 - HB OPTIFLEX 1300 R02 en www.krohne.com...