KROHNE VERSAFLOW SONIC 1000/TWS 9000 Quick Start Manual
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KROHNE VERSAFLOW SONIC 1000/TWS 9000 Quick Start Manual

KROHNE VERSAFLOW SONIC 1000/TWS 9000 Quick Start Manual

Ultrasonic clamp-on flowmeter
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VERSAFLOW SONIC 1000/TWS 9000
VERSAFLOW SONIC 1000/TWS 9000
VERSAFLOW SONIC 1000/TWS 9000
VERSAFLOW SONIC 1000/TWS 9000
Ultrasonic clamp-on flowmeter
ER 3.4.0_
Quick Start
Quick Start
Quick Start
Quick Start

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Summary of Contents for KROHNE VERSAFLOW SONIC 1000/TWS 9000

  • Page 1 VERSAFLOW SONIC 1000/TWS 9000 VERSAFLOW SONIC 1000/TWS 9000 VERSAFLOW SONIC 1000/TWS 9000 VERSAFLOW SONIC 1000/TWS 9000 Quick Start Quick Start Quick Start Quick Start Ultrasonic clamp-on flowmeter ER 3.4.0_...

  • Page 2: Table Of Contents

    CONTENTS VERSAFLOW SONIC 1000/TWS 9000 1 Installation 1.1 Intended use ........................4 1.2 Scope of delivery....................... 4 1.3 Overview..........................5 1.4 Storage ..........................5 1.5 Transport .......................... 5 1.6 Pre-installation requirements ..................6 1.6.1 Environmental requirements ....................6 1.6.2 Installation requirements signal converter ................6 1.7 Installation requirements sensor ..................
  • Page 3 CONTENTS VERSAFLOW SONIC 1000/TWS 9000 4 Technical data 4.1 Technical data......................... 46 34-VF-25-57 iss.2 GLO Mar 10 US www.honeywell.com/ps...

  • Page 4: Installation

    INSTALLATION VERSAFLOW SONIC 1000/TWS 9000 1.1 Intended use The overall functionality of the clamp-on flowmeter is the continuous measurement of actual volume flow, mass flow, flow speed, velocity of sound, gain, SNR and diagnosis value. 1.2 Scope of delivery INFORMATION! Check the packing list to check if you received completely all that you ordered.

  • Page 5: Overview

    INSTALLATION VERSAFLOW SONIC 1000/TWS 9000 Additionally for large version: sensor plus cover 2 90 degree screw driver 3 4 fixing units 4 Positioning tool 5 2 metal straps 6 Signal cable plus connector cap 7 Cable box plus signal cable...

  • Page 6: Pre-Installation Requirements

    INSTALLATION VERSAFLOW SONIC 1000/TWS 9000 1.6 Pre-installation requirements INFORMATION! To assure a quick, safe and uncomplicated installation, we kindly request you to make provisions as stated below. 1.6.1 Environmental requirements • Pollution degree 2 • Protection class I • Humidity: 5...80 % RH •...

  • Page 7: Inlet, Outlet And Recommended Mounting Area

    INSTALLATION VERSAFLOW SONIC 1000/TWS 9000 1.7.1 Inlet, outlet and recommended mounting area Figure 1-3: Inlet, outlet and recommended mounting area 1 Min. 10 DN 2 Min. 5 DN 3 OK, 120° CAUTION! Especially for XT (eXtended Temperature) versions: Always install the sensor at a non-insulated part of the pipe. Remove any insulation if •...

  • Page 8: Open Feed Or Discharge

    INSTALLATION VERSAFLOW SONIC 1000/TWS 9000 1.7.3 Open feed or discharge Install meter on a lowered section of the pipe to ensure a full pipe condition through the meter. Figure 1-5: Open feed or discharge 1.7.4 Down going pipeline over 5 m /16 ft length Install air vent downstream of the flow meter to prevent vacuum.

  • Page 9: Position Of Pump

    INSTALLATION VERSAFLOW SONIC 1000/TWS 9000 1.7.6 Position of pump CAUTION! Never install flowmeter at a pump suction side in order to avoid cavitation or flashing in the flowmeter. Figure 1-8: Position of pump 1.7.7 Pipe diameters and sensor construction Figure 1-9: Measuring modes...

  • Page 10: Installation Of The Flowmeter

    INSTALLATION VERSAFLOW SONIC 1000/TWS 9000 1.8 Installation of the flowmeter 1.8.1 General mechanical installation Installation of the rails with the metal straps Installation of the rails with the metal straps Installation of the rails with the metal straps Installation of the rails with the metal straps •...
  • Page 11 INSTALLATION VERSAFLOW SONIC 1000/TWS 9000 Change the position of the transducer Change the position of the transducer Change the position of the transducer Change the position of the transducer • Unlock the floating transducer 2 by turning the locking knob 1 counter clockwise.

  • Page 12: Installation Instructions For Small And Medium Version

    INSTALLATION VERSAFLOW SONIC 1000/TWS 9000 INFORMATION! Not applicable for stainless steel / XT versions. These are delivered without cover. Mounting the cover Mounting the cover Mounting the cover Mounting the cover 1.8.2 Installation instructions for small and medium version Figure 1-10: Procedure for installation of small or medium version...
  • Page 13 INSTALLATION VERSAFLOW SONIC 1000/TWS 9000 Figure 1-11: Device versions 1 Small version: single pipe / single path 2 Medium version: single pipe / single path 3 Small version: single pipe / dual path 4 Medium version: single pipe / dual path...

  • Page 14: Installation Instructions For Large Version

    INSTALLATION VERSAFLOW SONIC 1000/TWS 9000 1.8.3 Installation instructions for large version Figure 1-12: Procedure for installation of large version 1 Enter the values for the installation menu, X1...X9.8.4 2 Read the advised mounting distance in menu X9.8.5 3 Choose for Z-mode (default) or ...
  • Page 15 INSTALLATION VERSAFLOW SONIC 1000/TWS 9000 Figure 1-13: Device versions 1 Single pipe, single path 2 Single pipe, dual path 3 Dual pipe 34-VF-25-57 iss.2 GLO Mar 10 US www.honeywell.com/ps...

  • Page 16: Mounting Of Converter

    INSTALLATION VERSAFLOW SONIC 1000/TWS 9000 1.9 Mounting of converter CAUTION! Always use the supplied signal cable. Keep the distance between the sensor and the signal converter as short as possible. 1.9.1 Mounting of TWS 9000 F Perform the following procedures: •...

  • Page 17: Mounting Of Tws 9000 W

    INSTALLATION VERSAFLOW SONIC 1000/TWS 9000 1.9.3 Mounting of TWS 9000 W Perform the following procedures: • Remove aluminium mounting plate from rear of the signal converter, and attach to wall or standpipe. • Mount signal converter. • Position lock washers and nuts on the housing bolts, tighten nuts slightly.

  • Page 18: Electrical Connections

    ELECTRICAL CONNECTIONS VERSAFLOW SONIC 1000/TWS 9000 2.1 Safety instructions DANGER! All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate! DANGER! Observe the national regulations for electrical installations! DANGER! For devices used in hazardous areas, additional safety notes apply;...

  • Page 19: Tws 9000 W

    ELECTRICAL CONNECTIONS VERSAFLOW SONIC 1000/TWS 9000 2.2.2 TWS 9000 W The terminal compartments are accessible after opening cover 2. Figure 2-2: Construction of remote version 1 Cover, electronics compartment 2 Cover for the three separate terminal compartments for power, sensor connection and inputs/outputs...

  • Page 20: Electrical Connection

    ELECTRICAL CONNECTIONS VERSAFLOW SONIC 1000/TWS 9000 2.3 Electrical connection CAUTION! To ensure smooth functioning, always use the signal cables included in the delivery. The flow sensor is connected to the signal converter via the single signal cable. 2.3.1 Signal cable to flow sensor Figure 2-3: Connecting the signal cable to the rail (small and medium version) 1 Connect the green cable to "DOWN"...
  • Page 21 ELECTRICAL CONNECTIONS VERSAFLOW SONIC 1000/TWS 9000 Figure 2-5: Connections in cable box (large version) 1 Connect the blue cable to the UP rail. 2 Connect the green cable to the DOWN rail. 3 Make connections in cable box. 4 Cable to converter 5 Turn the screws clockwise to secure the caps.

  • Page 22: Signal Cable And Power Supply Signal Converter

    ELECTRICAL CONNECTIONS VERSAFLOW SONIC 1000/TWS 9000 2.3.2 Signal cable and power supply signal converter INFORMATION! The power terminals in the terminal compartments are equipped with additional hinged lids to prevent accidental contact. DANGER! The device must be grounded in accordance with regulations in order to protect personnel against electric shocks.
  • Page 23 ELECTRICAL CONNECTIONS VERSAFLOW SONIC 1000/TWS 9000 Figure 2-7: Construction (field version) 1 Cover, electronics compartment 2 Cover, terminal compartment for power supply and inputs/outputs 3 Cable entry for power 4 Cable entry for inputs/outputs 5 Cable entry for sensor cable 6 Cover, sensor terminal compartment 100…230 VAC (-15% / +10%)

  • Page 24: Signal Cable To Converter

    ELECTRICAL CONNECTIONS VERSAFLOW SONIC 1000/TWS 9000 2.3.3 Signal cable to converter CAUTION! Connect coax cables and follow indications up/down (1U 1D; 2U 2D; 3U 3D). Figure 2-8: Connect signal cable (field version) Figure 2-9: Connect signal cable (wall-mounted version) 2.3.4 Laying electrical cables correctly Figure 2-10: Protect housing from dust and water 1 Lay the cable in a loop just before the housing.

  • Page 25: Inputs And Outputs, Overview

    ELECTRICAL CONNECTIONS VERSAFLOW SONIC 1000/TWS 9000 2.4 Inputs and outputs, overview 2.4.1 Fixed, non-alterable input/output versions This measuring transducer is available with various input/output combinations. CG-No. Connection terminals Basic input/output (I/O) standard 1 0 0 passive passive passive ® + HART passive ®...
  • Page 26 ELECTRICAL CONNECTIONS VERSAFLOW SONIC 1000/TWS 9000 Description of abbreviations and CG identifier for possible optional modules on terminals A and B Abbreviation Identifier for CG No. Description ® Active current output (including HART = HART capability) ® Passive current output (including HART = HART...

  • Page 27: Alterable Input/Output Versions

    ELECTRICAL CONNECTIONS VERSAFLOW SONIC 1000/TWS 9000 2.4.2 Alterable input/output versions The signal converter is available with various input/output combinations. CG-No. Connection terminals Modular inputs/outputs option 4 _ _ max. 2 option modules for term. A + B active ® + HART...

  • Page 28: Start-Up

    START-UP VERSAFLOW SONIC 1000/TWS 9000 3.1 General instructions for programming Human machine interface (HMI) Human machine interface (HMI) Human machine interface (HMI) Human machine interface (HMI) Figure 3-1: Display and operating elements (Example: flow indication with 2 measuring values) 1 Indicates a possible status message in the status list...
  • Page 29 START-UP VERSAFLOW SONIC 1000/TWS 9000 Start installation menu Start installation menu Start installation menu Start installation menu • Connect converter to power supply and power up converter. First and second page appear intermittently • Keep left button ">" pressed, until in display appears "release key now".
  • Page 30 START-UP VERSAFLOW SONIC 1000/TWS 9000 Installation menu Installation menu Installation menu Installation menu CAUTION! If you program the diameter, use the outer diameter of the pipe. • For improved accuracy fill in as much details as possible. • Fill in the actual transducer distance at menu X9.7 •...
  • Page 31 START-UP VERSAFLOW SONIC 1000/TWS 9000 if no: if no: copy pipe 1 data appears if no: if no: Go to X7 Fill in menu X7.2 up to X7.13: is similar to X6.2 up to X6.13 if yes: if yes: if yes:...

  • Page 32: Start Measurement Of Small / Medium Version

    START-UP VERSAFLOW SONIC 1000/TWS 9000 3.2 Start measurement of small / medium version • Power up the converter (do not mount and/or connect the rails yet) • Fill in menu X1...X7 (see section "Installation menu" in chapter "General instructions for programming")

  • Page 33: Start Measurement Of Large Version

    START-UP VERSAFLOW SONIC 1000/TWS 9000 3.3 Start measurement of large version Prepare installation Prepare installation Prepare installation Prepare installation Figure 3-2: Procedure for installation of large version 1 Enter the values for the installation menu, X1...X9.8.4 2 Read the advised mounting distance in menu X9.8.5 3 Choose for Z-mode (default) or ...
  • Page 34 START-UP VERSAFLOW SONIC 1000/TWS 9000 CAUTION! Choose between Z and V mode before you proceed. The Advised Distance (menu X9.4) must be > 246 mm / 9,7" for V-mode. Set transducer positions for both rails according to the table below.

  • Page 35: Mechanical Installation For Large Version

    START-UP VERSAFLOW SONIC 1000/TWS 9000 3.4 Mechanical installation for large version INFORMATION! You need a calculator, measuring band and pen & paper to install a large version. Mounting the UP rail Mounting the UP rail Mounting the UP rail Mounting the UP rail CAUTION! Make sure that you mount the rail parallel to the pipe.
  • Page 36 START-UP VERSAFLOW SONIC 1000/TWS 9000 Figure 3-5: Mounting large version rail 1 Pull the metal strap through the upper slit of the UP rail. 2 Take the metal strap around the pipe (45...60°). 3 Push the end of the metal strap in the lower slit of the fixing unit.
  • Page 37 START-UP VERSAFLOW SONIC 1000/TWS 9000 Mounting the DOWN rail in Z-mode Mounting the DOWN rail in Z-mode Mounting the DOWN rail in Z-mode Mounting the DOWN rail in Z-mode Set transducer positions for both rails according to the table below.
  • Page 38 START-UP VERSAFLOW SONIC 1000/TWS 9000 Mount the positioning tool to the UP rail as shown. 1 Mark the cables at a distance of 1.63 x outer diameter. 2 Outer diameter of pipeline INFORMATION! For large diameters you can use the weight of the metal plates to throw the cable around the pipe.
  • Page 39 START-UP VERSAFLOW SONIC 1000/TWS 9000 Figure 3-7: Mark the pipelines with the V-mark Pull the V-shaped plate in the downstream direction as much as possible. Pay attention that the cables are not obstructed. Put the two V-marks on the pipeline.
  • Page 40 START-UP VERSAFLOW SONIC 1000/TWS 9000 Figure 3-9: Finding the location for the DOWN rail 1 Advised Distance as shown in menu X9.4 2 Measure the distance between the transducer and the end of the UP rail. 3 Determine and mark the location of the transducer of the DOWN rail: 3 3 3 3 = 1 1 1 1 - 2 2 2 2 •...
  • Page 41 START-UP VERSAFLOW SONIC 1000/TWS 9000 Mounting the DOWN rail in V-mode Mounting the DOWN rail in V-mode Mounting the DOWN rail in V-mode Mounting the DOWN rail in V-mode For V-mode, you must install the DOWN rail in line with the UP rail. It is easier to install than the Z-mode, but you need more free pipe length.
  • Page 42 START-UP VERSAFLOW SONIC 1000/TWS 9000 Electrical connections Electrical connections Electrical connections Electrical connections Figure 3-11: Connections in cable box (large version) 1 Connect the blue cable to the UP rail. 2 Connect the green cable to the DOWN rail. 3 Make connections in cable box.
  • Page 43 START-UP VERSAFLOW SONIC 1000/TWS 9000 Figure 3-13: Construction (field version) 1 Cover, electronics compartment 2 Cover, terminal compartment for power supply and inputs/outputs 3 Cable entry for power 4 Cable entry for inputs/outputs 5 Cable entry for sensor cable 6 Cover, sensor terminal compartment INFORMATION! See also the section "Installation menu"...
  • Page 44 START-UP VERSAFLOW SONIC 1000/TWS 9000 • X9.7: Confirm or adjust the reading with the actual distance on the rail. • X9.8: Optimization loop. Repeat steps X9.8.1...X9.8.5 until the advised mounting distance does not change more than 0.5%. • X9.8.1: Optimise distance? •...
  • Page 45 START-UP VERSAFLOW SONIC 1000/TWS 9000 34-VF-25-57 iss.2 GLO Mar 10 US www.honeywell.com/ps...
  • Page 46 TECHNICAL DATA VERSAFLOW SONIC 1000/TWS 9000 4.1 Technical data INFORMATION! • The following data is provided for general applications. If you require data that is more relevant to your specific application, please contact us or your local representative. Additional information (certificates, special tools, software,...) and complete product •...
  • Page 47 TECHNICAL DATA VERSAFLOW SONIC 1000/TWS 9000 Display and user interface Display and user interface Display and user interface Display and user interface Graphic display LC display, backlit white Size: 128x64 pixels, corresponds to 59x31 mm = 2.32"x1.22" Display turnable in 90° steps The readability of the display could be reduced at ambient temperatures below -25°C / -13°F.
  • Page 48 TECHNICAL DATA VERSAFLOW SONIC 1000/TWS 9000 Media properties Media properties Media properties Media properties Physical condition Liquids Viscosity < 100 cSt (general guideline) For detailed information please contact your local representative. Permissible gas content (volume) ≤ 2% ≤ 5% Permissible solid content...
  • Page 49 TECHNICAL DATA VERSAFLOW SONIC 1000/TWS 9000 Inputs and outputs General All in- and outputs are galvanically isolated from each other and from all other circuits Description of used abbreviations U = external voltage; R = load + resistance; U = terminal voltage;...
  • Page 50 TECHNICAL DATA VERSAFLOW SONIC 1000/TWS 9000 Pulse or frequency output Pulse or frequency output Pulse or frequency output Pulse or frequency output Output data Volume or mass counting Function Can be set as a pulse output or frequency output Settings For Q = 100%: 0.01...10000 pulses per second or pulses per unit...
  • Page 51 TECHNICAL DATA VERSAFLOW SONIC 1000/TWS 9000 Status output / limit switch Status output / limit switch Status output / limit switch Status output / limit switch Function and settings Settable as automatic measuring range change, indicator for direction of flow, overflow, error, operating point or empty pipe...
  • Page 52 TECHNICAL DATA VERSAFLOW SONIC 1000/TWS 9000 Control input Control input Control input Control input Function Hold value of the outputs (e.g. for cleaning work), set value of the outputs to "zero", counter and error reset, range change. Start of dosing when dosing function is activated.
  • Page 53 TECHNICAL DATA VERSAFLOW SONIC 1000/TWS 9000 Approvals and certificates Hazardous areas Hazardous areas Hazardous areas Hazardous areas ATEX Sensor: Sensor: Sensor: Sensor: PTB 06 ATEX 2045 X II 2 G Ex ia IIC T6...T4 (XT Version: II 2 G Ex ia IIC T6...T2)
  • Page 54 TECHNICAL DATA VERSAFLOW SONIC 1000/TWS 9000 www.honeywell.com/ps 34-VF-25-57 iss.2 GLO Mar 10 US...
  • Page 55 VERSAFLOW SONIC 1000/TWS 9000 34-VF-25-57 iss.2 GLO Mar 10 US www.honeywell.com/ps...
  • Page 56 Honeywell Field Solutions Honeywell Field Solutions Honeywell Field Solutions Honeywell Field Solutions 512 Virgina Drive 512 Virgina Drive 512 Virgina Drive 512 Virgina Drive Fort Washington, PA 19034 Fort Washington, PA 19034 Fort Washington, PA 19034 Fort Washington, PA 19034 www.honeywell.com/ps www.honeywell.com/ps www.honeywell.com/ps...

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