INOXPA C-TOP S Installation, Service And Maintenance Instructions

INOXPA C-TOP S Installation, Service And Maintenance Instructions

Control head

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INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS
CONTROL HEAD
Original Instructions
10.426.30.03EN
(0) 2022/01

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Summary of Contents for INOXPA C-TOP S

  • Page 1 INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS CONTROL HEAD Original Instructions 10.426.30.03EN (0) 2022/01...
  • Page 2 C-TOP S Model: C-TOP S 24V DC 0E, C-TOP S 24V DC 1E, C-TOP Type: S 24V DC 2E, C-TOP S 24V DC 3E, C-TOP S AS-I 1E, C-TOP S AS-I 2E, C-TOP S AS-I 3E IXXXXXXXXX IXXXXXXXXX Serial number:...
  • Page 3 C-TOP S Model: C-TOP S 24V DC 0E, C-TOP S 24V DC 1E, C-TOP Type: S 24V DC 2E, C-TOP S 24V DC 3E, C-TOP S AS-I 1E, C-TOP S AS-I 2E, C-TOP S AS-I 3E IXXXXXXXXX IXXXXXXXXX Serial number:...
  • Page 4: Table Of Contents

    7. Operating problems 8. Technical Specifications 8.1. Materials ............................... 19 8.2. Environment ............................19 8.3. Control head ............................19 8.4. Solenoid valves ............................. 19 8.5. Comunication ............................19 8.6. Dimensions of the C-TOP S ........................20 8.7. Exploded drawing and parts list ......................20...
  • Page 5: Generalities

    The information published in the instruction manual is based on updated data. INOXPA reserves the right to modify this instruction manual without prior notice. 2.2. COMPLIANCE WITH THE INSTRUCTIONS Not following the instructions may impose a risk for the operators, the environment and the machine, and may cause the loss of the right to claim damages.
  • Page 6: Security

    Observe the general requirements for PELV circuits in accordance with IEC/DIN EN 60204-1. Installation errors can damage the electronics or cause malfunctions. The C-TOP S contains electrostatically sensitive components. Electrostatic discharge caused by improper handling or incorrect earthing can damage the internal electronics. 3.2.2. During operation Always take into account the Technical Specifications in chapter 8.
  • Page 7 Seguridad All the electrical work should be carried out by specialised personnel. The C-TOP S contains electrostatically sensitive components. Electrostatic discharge caused by improper handling or incorrect earthing can damage the internal electronics. 3.2.3. During maintenance Always take into account the Technical Specifications in chapter 8.
  • Page 8: General Information

    4. General Information 4.1. DESCRIPTION The C-TOP S is a control head that adapts to all of the INOXPA actuators to automate pneumatic drive process valves. To automate the process valves, the control head can have up to three solenoid valves.
  • Page 9: Installation

    5. Installation 5.1. RECEPTION OF THE CONTROL HEAD INOXPA is not liable for any deterioration of the material caused by its transport or unpacking. When receipt the control head, check to see whether all the parts listed on the delivery slip are...
  • Page 10 Instalación To mount the control head on the actuator of the valve follow the next process: 1. If necessary, fit the shaft adapter on the actuator shaft. 2. Place the target (10) on the shaft adapter. 3. Remove the cover screws (01). 4. Position the C-TOP S on the actuator. 5. Tighten the base screws (04) which join the head with the actuator. 6. Place the cover (02) and tighten the cover screws (01). INOXPA S.A.U. 10.426.30.03EN · (0) 2022/01...
  • Page 11: Pneumatic Installation Of The Control Head

    Cut the air connections with a suitable cutter to avoid damage to them. Use the air supply’s connections with sufficient length to avoid tensions on them and to avoid its disassemble if separate the control head of the valve is needed. INOXPA S.A.U. 10.426.30.03EN · (0) 2022/01...
  • Page 12: Electrical Installation Of The Control Head

    The C-TOP contains electrostatically sensitive components. The electrostatic discharge caused by improper handling or incorrect earthing can damage the internal electronics. The control head C-TOP S is available in three versions of the electronic module with three systems of communication: 1.
  • Page 13 Instalación 5.7.2. Electrical installation with AS-interface communication The C-TOP S with AS-interface communication includes a cable with a multipole connector so it is not needed to perform any internal wiring. Wiring diagram AS-interface communication: Printing Description 0V (GND) external sensor 24V DC external sensor...
  • Page 14: Setup

    Puesta en marcha 6. Setup The control head leaves the factory without configuration. Perform a previous setting that consists of memorizing different positions of the shaft of the valve actuator is needed to be able to use it. Once it is installed and is switched on for the first time, the C-TOP S flashes with a white and pink light to indicate that it has not any position memorized. The control head C-TOP S has two setting modes: - autotune - manualtune The different setting modes of the control head are performed through the of pulsations the “I” and “II” buttons which are in the top part of the electronic module of the control head, so to configure it will be necessary to lift its cover. The “I” y “II” buttons of the electronic module answer to three types of pulsations according to the...
  • Page 15: Manualtune

    3. The control head’s light is closed during the change of the solenoid valve. 4. To indicate the end of the test mode the control head will be illuminated by a white flashing light for 2 seconds. During the performance of the test mode, you can pass from checking one solenoid valve to another by doing a short or long press on the “I” button. Do a short or long press on the “II” button to cancel the test mode. INOXPA S.A.U. 10.426.30.03EN · (0) 2022/01...
  • Page 16: Reset

    The control head is illuminated by different colours to inform the status of the valve and the control head. There are some default colours and other ones that be chosen to configure the different positions of the valve. The default colours to operate the C-TOP S are: - White: to get in and out of the different operating modes. If no change has occurred at the exit of the setting mode, the light of the control head will be flashing. Instead, if any changes have occurred, the light of the control head will be continuous.
  • Page 17: Operating Problems

    WHITE and PINK light Check that each pneumatic hose Wrong operation of the process The pneumatic connections are is connected to the corresponding valves not correctly connected output of the control head INOXPA S.A.U. 10.426.30.03EN · (0) 2022/01...
  • Page 18: Technical Specifications

    M16 x 1,5 with 2 cable gland M16 x 1,5 (4 to 10 mm m cable and M12 4 pole male Main input diameter cable) connector External sensor input M16 x 1,5 plug M16 x 1,5 plug v 3.0 (A/B addressing and up to 62 Version nodes) Slave profile 7A77 INOXPA S.A.U. 10.426.30.03EN · (0) 2022/01...
  • Page 19: Dimensions Of The C-Top S

    Especificaciones Técnicas 8.6. DIMENSIONS OF THE C-TOP S 8.7. EXPLODED DRAWING AND PARTS LIST Position Description cover screws cover cover seal base screws solenoid valves electronic module pneumatic ports cable gland base target base seal INOXPA S.A.U. 10.426.30.03EN · (0) 2022/01...
  • Page 20 NOTES ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________...
  • Page 21 NOTES ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________...
  • Page 22 NOTES ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________...
  • Page 23 How to contact INOXPA S.A.U.: Contact details for all countries are continually updated on our website Please visit www.inoxpa.com to acces the information. INOXPA S.A.U. Telers, 60 - 17820 - Banyoles - España...

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