Endress+Hauser StamoClean CAT 430 Operating Instructions Manual
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Endress+Hauser StamoClean CAT 430 Operating Instructions Manual

Micro / ultra filtration system with diaphragm pump
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BA 380C/07/en/10.03
51514215
Quality made by
Endress+Hauser
ISO 9001
StamoClean CAT 430
Micro / Ultra filtration system
with diaphragm pump
Operating Instructions

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Summary of Contents for Endress+Hauser StamoClean CAT 430

  • Page 1 StamoClean CAT 430 BA 380C/07/en/10.03 51514215 Micro / Ultra filtration system with diaphragm pump Operating Instructions Quality made by Endress+Hauser ISO 9001...
  • Page 2 Brief overview Here is how to use these Operating Instructions to commission your device quickly and safely: Safety instructions → Page 4 ff. General safety instructions → Page 5 Explanation of the warning symbols You can find special instructions at the appropriate position in the chapter in "...

  • Page 3: Table Of Contents

    StamoClean CAT 430 Table of contents Safety instructions ....4 Technical data ....36 Designated use .

  • Page 4: Safety Instructions

    • Local prevailing standards and regulations. Return If the device requires repair, please send it cleaned to the appropriate Endress+Hauser sales office. Please use the original packaging, if possible. Please enclose the completed Dangerous Goods sheet (copy the second last page of these Operating Instructions) with the packaging and the transportation documents.

  • Page 5: Notes On Safety Icons And Symbols

    StamoClean CAT 430 Safety instructions Notes on safety icons and symbols Warning! This symbol alerts you to hazards. They can cause serious damage to the instrument or to persons if ignored. " Caution! This symbol alerts you to possible faults which could arise from incorrect operation.

  • Page 6: Identification

    Identification StamoClean CAT 430 Identification Nameplate ENDRESS + HAUSER StamoClean CAT430 CAT430-A4A0A2A order code / Best.Nr.: serial no. / Ser.-Nr.: 3C0331C3BM7 no (max. 20m) sample transport system / nein (max. 20m) Probentransporteinrichtung: mains / Netz : 230V AC, 50/60Hz, 130VA prot.

  • Page 7: Scope Of Delivery

    • 1 Fitting 3 mm (0.12 inch) • 1 Dummy plug • 1 Operating Instructions BA 380C/07/en Certificates and approvals Declaration of conformity The product meets the legal requirements of the harmonised European standards. Endress+Hauser confirms compliance with the standards by affixing the symbol. Endress+Hauser...

  • Page 8: Installation

    The original packaging offers the best protection. Also, keep to the approved ambient conditions (see "Technical data"). • If you have any questions, please contact your supplier or your Endress+Hauser sales centre responsible (see back page of these Operating Instructions).

  • Page 9: Installation Conditions

    StamoClean CAT 430 Installation Installation conditions 3.3.1 Holders and filter elements dimensions C07-CAT430xx-06-14-00-xx-006.EPS C07-CAT430xx-06-14-00-xx-007.EPS Fig. 3: Holder for open channel, side view Fig. 4: Holder for basin, side view C07-CAT430xx-06-14-00-xx-008.EPS C07-CAT430xx-06-14-00-xx-001.EPS Fig. 5: Detail wall mounting, front view Fig. 6:...

  • Page 10: Installation Instructions

    Installation StamoClean CAT 430 C07-CAT430xx-06-14-00-xx-009.EPS Fig. 7: Adapter for mounting a 2nd filter plate 3.3.2 Control box dimensions 4 x Ø 8.5 C07-CAT430xx-06-14-00-xx-003.EPS Fig. 8: Control box dimensions, left front view, right side view Installation instructions To mount the individual modules, proceed as follows: Mount the filter element holders.
  • Page 11 StamoClean CAT 430 Installation 3.4.1 Mounting the filter element holders Note! You will need a hammer drill with a 12 mm drill bit. Drill four holes with a diameter of 12 mm (0.47 inch) into the side of the wall facing the basin.
  • Page 12 Installation StamoClean CAT 430 3.4.3 Mounting the filter elements The filter elements are delivered ready for use. They are heat-sealed in plastic " packaging. The packaging is filled with a preservative solution. The packaging is also protected against mechanical damage through press boards.
  • Page 13 StamoClean CAT 430 Installation 3.4.4 Mounting the control box Depending on the version, the control box is delivered with two clips for rail mounting or with four plastic brackets for wall mounting. Mount the clips or the brackets at the holes intended for that purpose on the reverse side of the control box.
  • Page 14 Installation StamoClean CAT 430 Filtrate line to the filter elements If the filtrate pipe to the filter elements has not already been connected in the factory, proceed as follows: Slide the filtrate hoses protruding from the filtrate pipe (one to four, depending on version) and the feed line of the heater cables through the Pg hose gland (Fig.

  • Page 15: Post-Installation Check

    StamoClean CAT 430 Installation Guide the feeder cable for the thermal switch through the cable duct (Fig. 10, pos. 2) to the connection box (pos. 5). For electrical connection, please read the chapter “Wiring”. Cut the filtrate hose to the right length.

  • Page 16: Wiring

    Wiring StamoClean CAT 430 Wiring Electrical connection Warning! • The electrical connection must only be carried out by authorised technical personnel. • Technical personnel must have read and understood the instructions in this manual and must adhere to them. • Ensure that there is no voltage at the power cable before beginning the connection work.

  • Page 17: Post-Connection Check

    StamoClean CAT 430 Wiring 13 14 15 21 22 25 26 10 11 12 16 17 18 PROG. RESET C07-CAT430xx-04-14-00-xx-004.EPS Fig. 13: Control unit terminal block Control Filtrate hose heater 24 V Electric band heater Thermal switch 24 V Pump...

  • Page 18: Operation

    Operation StamoClean CAT 430 Operation Operation and commissioning The following chapters provide you with information on the sample preparation unit’s operating elements and explain how to make settings. In Chap. 6, “Commissioning”, you will find the procedure for initial start-up and for daily operation.

  • Page 19: Local Operation

    StamoClean CAT 430 Operation Local operation 5.3.1 Cycle times For reliable operation and achievement of long rinsing intervals, sufficient pause times between the pumping times are necessary. The pause times depend on the number of filter elements and on the pumping parameters for supply output and speed.
  • Page 20 Operation StamoClean CAT 430 The setting for another three-digit value appears. Here, you can set the Pause time. Proceed exactly as with the pumping time configuration. 10. Pressing "RESET" after setting the third figure, the "LEU" message appears in the display.

  • Page 21: Commissioning

    StamoClean CAT 430 Commissioning Commissioning Function check Warning! Check that all connections have been made correctly. Especially check that all hose connections are firmly attached, so that no leakages occur. Switch-on 6.2.1 Initial start-up Loosen the filtrate hose (if connected) from the pressure side of the pump and insert the supplied, approx.

  • Page 22: Checking The Sampling Quantity

    Commissioning StamoClean CAT 430 Checking the sampling quantity Switch off "Evacuate". Leave the controller switched on. Check that the sample is being supplied free of bubbles. Air bubbles can be seen in the transparent filtrate hoses on the suction side of the pump.
  • Page 23 StamoClean CAT 430 Commissioning For measuring devices working intermittently the collecting volume must always be larger than the amount that can be sucked in by the measuring device in one go. This is how to set the collecting volume: Loosen the Pg hose gland (4).

  • Page 24: Maintenance

    Maintenance StamoClean CAT 430 Maintenance Maintenance activities All maintenance activities that have to be carried out during normal operation of the CAT 430 are described below. 7.1.1 Cleaning the filter elements Please switch the controller off first (middle switch on the connection box) and then pull the entire filter unit out of the water by the plastic rope.
  • Page 25 StamoClean CAT 430 Maintenance 7.1.2 Evacuating the pump Air bubbles can occur in the dosing head of the pump after installing a new filter element or in the event of vacuum pressure as of 0.6 bar. The air bubbles have an impact on the filtrate feed and must be removed.

  • Page 26: Repairs

    Maintenance StamoClean CAT 430 7.1.4 Rinsing the filtrate hose between control box and measuring devices In the course of time, a coating also builds up in the filtrate hose between the control box and measuring devices, that can result in nitrification and slurring effects.
  • Page 27 StamoClean CAT 430 Maintenance 7.2.1 Replacing a filter element The filter element membranes have a service life of approx. 2 years, depending on operating conditions. After this time or in case of mechanical damage, the membrane becomes permeable to contamination. This can be detected by turbidity of the sample and by strong soiling in the relevant PVC filtrate hose or in the corresponding duct of the filtrate Y piece in the control box.
  • Page 28 Maintenance StamoClean CAT 430 7.2.3 Replacing the timer It is assumed that the timer is defective if, despite mains voltage being present and the middle switch on the connection box being switched on, the display is blank or the relay for the pump does not switch on as intended in the cycle.
  • Page 29 StamoClean CAT 430 Maintenance Head valve 1. Screw the valve out of the pump head. 2. Remove the O-ring (Fig. 19, item 4) from the pump head with a small screwdriver. 3. Press the valve inserts (item 2) out of the valve by guiding a suitable tool (e.g.
  • Page 30 Maintenance StamoClean CAT 430 7.2.5 Pump sealing If filtrate leaks out of the leak bore on the underside of the pump head (Fig. 21, item 6), there are two possible reasons for this: The fixing screws of the pump head have become loose.
  • Page 31 StamoClean CAT 430 Maintenance b) Changing the pump diaphragm After tightening the fixing screws, the pump is still not leak-tight: Switch on "Evacuate" at the connection box of the control box. Set the stroke length of the pump (big rotary knob at right) to 0 % (left limit stop).

  • Page 32: Accessories

    Accessories StamoClean CAT 430 Installing the new or repaired pump Insert an Allen screw with washer into the lower slot at the base of the pump (pump head, left). With one hand, insert the Allen key (200 mm) into the screw and bring the pump into position in the control box.

  • Page 33: Trouble-Shooting

    StamoClean CAT 430 Trouble-shooting Trouble-shooting Trouble-shooting instructions Although CAT 430 is not very prone to faults due to its simple construction, problems can, of course, not be completely ruled out. In the following table you can find, therefore, possible faults, their causes and possible fault eliminations.

  • Page 34: Spare Parts

    Trouble-shooting StamoClean CAT 430 Fault Possible cause Tests and / or corrective measures Frost problems Housing and filtrate Problems with the housing and filtrate line heater are evident when the filtrate hoses in the line heater failure control box are frozen. A timer failure is also possible.

  • Page 35: Return

    – 18 m (59.06 ft) electric band heater 230 V Return If the device requires repair, please send it cleaned to the appropriate Endress+Hauser sales office. Please use the original packaging, if possible. Please enclose the completed Dangerous Goods sheet (copy the second last page of these Operating Instructions) with the packaging and the transportation documents.

  • Page 36: Technical Data

    Technical data StamoClean CAT 430 Technical data 10.1 Power supply Control box connection 230 V AC, 50/60 Hz, 130 VA 115 V AC, 60 Hz • Analyzer compartment For electric band heater > 20 m (65.62 ft): 15 VA per meter electric band heater, socket 230 V AC, 50/60 Hz, earth leakage breaker protected 10.2...

  • Page 37: Mechanical Construction

    StamoClean CAT 430 Technical data 10.5 Mechanical construction Design, dimensions see chapter 3 Control box 12 kg (26.5 lb) Filter unit, 1 filter element 2 kg (4.4 lb) Weights Filter unit, 2 Filterelements 4 kg (8.8 lb) Filter element 1 kg (2.2 lb) Filter element holders 18 kg (39.7 lb)

  • Page 38: Index

    StamoClean CAT 430 Index Accessories....... . 32 Performance characteristics ....36 Power supply .
  • Page 39 'HFODUDWLRQ RI FRQWDPLQDWLRQ Dear customer, Because of legal determinations and for the safety of our employees and operating equipment we need this “Declaration of contamination” with your signature before your order can be handled. Please put the completely filled in declaration to the instrument and to the shipping documents in any case. Add also safety sheets and/or specific handling instructions if necessary.
  • Page 40 Poland – Wroclaw Costa Rica – San Jose ❑ Sakura Endress Co. Ltd. ❑ Endress+Hauser Polska Sp. z o.o. Tel. (01) 88 05 60, Fax (01) 88 05 63 35 Euro-Tec S.A. Tel. (0422) 54 06 11, Fax (0422) 55 02 75 Tel.

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