Endress+Hauser Liquiline System CA80PH Brief Operating Instructions
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Endress+Hauser Liquiline System CA80PH Brief Operating Instructions

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KA01186C/07/EN/01.15
71287178
Valid as of:
Softwareversion 01.05.03
Products
Brief Operating Instructions
Liquiline System CA80PH
These instructions are Brief Operating Instructions; they are not
a substitute for the Operating Instructions pertaining to the
device.
Detailed information about the device can be found in the
Operating Instructions and other documentation:
• www.endress.com/device-viewer
• Smart phone/tablet: Endress+Hauser Operations App
Solutions
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Summary of Contents for Endress+Hauser Liquiline System CA80PH

  • Page 1 These instructions are Brief Operating Instructions; they are not a substitute for the Operating Instructions pertaining to the device. Detailed information about the device can be found in the Operating Instructions and other documentation: • www.endress.com/device-viewer • Smart phone/tablet: Endress+Hauser Operations App...
  • Page 2 Liquiline System CA80PH Order code 00X00-XXXX0XX0XXX Ser. No.: X000X000000 TAG No.: XXX000 Serial number www.endress.com/deviceviewer Endress+Hauser Operations App Endress+Hauser...
  • Page 3 Liquiline System CA80PH Endress+Hauser...

  • Page 4: Table Of Contents

    Table of contents Liquiline System CA80PH Table of contents 1 Document information............5 1.1 Warnings .

  • Page 5: Document Information

    Liquiline System CA80PH Document information Document information Warnings The structure, signal words and color coding of the warnings follow the specifications of ANSI Z535.6 ("Product safety information in product manuals, instructions and other collateral materials"). Structure of the safety Meaning symbol This symbol alerts you to a dangerous situation.

  • Page 6: Documentation

    Liquiline System CA80PH Documentation The following instructions complement these Brief Operating Instructions and are available on the product pages on the internet: • Operating Instructions for Liquiline System CA80PH – Device description – Commissioning – Operation – Software description (excluding Memosens) –...

  • Page 7: Basic Safety Instructions

    Service Organization. Designated use Liquiline System CA80PH is a wet-chemical analyzer for the almost continuous determination of orthophosphate concentrations in liquid media. The analyzer is designed for use in the following applications: •...

  • Page 8: Operational Safety

    Basic safety instructions Liquiline System CA80PH Operational safety ‣ Prior to commissioning the entire measuring point, check that all connections are correct. Make sure that electric cables and hose connections are not damaged. ‣ Do not commission damaged products. Protect them against unintentional startup. Label and identify the damaged product as defective.

  • Page 9: Incoming Acceptance And Product Identification

    Liquiline System CA80PH Incoming acceptance and product identification Incoming acceptance and product identification Incoming acceptance 1. Make sure the packaging is not damaged.  Inform your supplier of any damage to the packaging. Please keep the damaged packaging until any issues have been resolved.

  • Page 10: Product Identification

    Incoming acceptance and product identification Liquiline System CA80PH Product identification 3.2.1 Nameplate Nameplates can be found: • On the inside of the door on the bottom right, or on the front in the bottom right-hand corner. • On the packaging (adhesive label, portrait format) The nameplate provides you with the following information on your device: •...

  • Page 11: Installation

    Liquiline System CA80PH Installation Installation CAUTION Incorrect transportation or installation can damage the device and cause injury ‣ Always use a lifting truck or a fork-lift to transport the analyzer. Two people are needed for the installation. ‣ Lift the device by the recessed grips.

  • Page 12: Installation Conditions

    Installation Liquiline System CA80PH Installation conditions 4.1.1 Dimensions a0020696 Fig. 1: Liquiline System CA80 without/with base, dimensions in mm (inch) Endress+Hauser...
  • Page 13 Liquiline System CA80PH Installation 4.1.2 Holder unit Mounting materials for securing the device to a wall (screws, wall plugs) are not included in the scope of delivery and must be provided by the client. a0021967 Fig. 3: Securing the holder unit on the housing a0021955 Fig.
  • Page 14 Installation Liquiline System CA80PH 4.1.3 Spacing required for mounting ≥ 330(12.99) a0021997 Fig. 5: Maximum opening angle a0021961 Fig. 4: Minimum spacing required for mounting. Engineering unit mm (in). Endress+Hauser...
  • Page 15 Liquiline System CA80PH Installation 4.1.4 Hooking the analyzer into the wall holder unit a0021982 Fig. 6: Hooking into the wall holder unit 1. Hook the analyzer into the wall holder unit. 2. Secure the two top parts of the wall holder unit with the screw supplied.
  • Page 16 Installation Liquiline System CA80PH 4.1.5 Base mounting a0023032 Fig. 7: Securing the base 1. Have two people lift the analyzer and place it on the base. Use the recessed grips. 2. Screw the base to the analyzer using 6 screws.
  • Page 17 Liquiline System CA80PH Installation 4.1.6 Mounting location Note the following when mounting the device: • Make sure that the wall has sufficient load-bearing capacity. • Mount the device on a level surface (with additional base). • Protect the device from additional heating (e.g. from heaters).
  • Page 18 Installation Liquiline System CA80PH Hose connection diagram Blue method a0022578 Fig. 8: Single-channel device a0022578 Fig. 9: Two-channel device Endress+Hauser...
  • Page 19 Liquiline System CA80PH Installation Yellow method a0022578 Fig. 10: Single-channel device a0022578 Fig. 11: Two-channel device Cleaner Sample S1 Standard 1 Syringe RB Reagent RB Drain RK Reagent RK 2 - 7 Syringe W1 Drain Photometer/measuring cell Cu Cell Connect reagent RB to R1.

  • Page 20: Post-Installation Check

    Installation Liquiline System CA80PH Foundation plan for version with base 624 (24.57) 530 (20.87) a0021043 Fig. 12: Foundation plan Fasteners (4 x M10) Dimensions of Liquiline System CA80 Post-installation check • After mounting, check all the connections to ensure they are secure and leak-tight.

  • Page 21: Electrical Connection

    Liquiline System CA80PH Electrical connection Electrical connection WARNING The device is live! Incorrect wiring can result in injury or fatality ‣ The electrical connection may only be established by an electrical technician. ‣ The electrical technician must have read and understood these Operating Instructions and must follow the instructions they contain.
  • Page 22 Electrical connection Liquiline System CA80PH 5.1.3 Connecting 24V devices • To access the electronics compartment, proceed as described in the "Routing the cables" section. • Guide the 24V connecting cable from below through the cable gland on the inner rear panel of the device and feed it upwards into the electronics compartment.
  • Page 23 Liquiline System CA80PH Electrical connection 5.1.4 Cable terminals Plug-in terminals for Memosens and RS485 connections a0012691 a0012692 a0012693 Fig. 14: Press the screwdriver against Fig. 15: Insert the cable until the limit Fig. 16: Remove the screwdriver (closes the clip (opens the terminal)

  • Page 24: Connecting Sample Preparation

    Electrical connection Liquiline System CA80PH Connecting sample preparation 5.2.1 Connecting the optional valve of Liquiline System CAT810 1. Disconnect the mains plug. 2. Remove the bottle tray by lifting up the recessed grip slightly and then pulling it towards the front.
  • Page 25 Liquiline System CA80PH Electrical connection 5.2.2 Liquiline System CAT820 / CAT860 connection Only use terminated genuine cables. The cables must be shielded. Cable sample (does not necessarily correspond to the genuine cable supplied) a0023132 a0023133 a0013210 Fig. 22: Inserting the cable Fig.
  • Page 26 Electrical connection Liquiline System CA80PH 6. Route the cable in the housing in such a way that the exposed cable shield fits into one of the cable clamps and the cable cores can be easily routed as far as the plug-in terminals.

  • Page 27: Connection Compartment In The Controller Housing

    Liquiline System CA80PH Electrical connection Connection compartment in the controller housing The controller housing has a separate connection compartment. Release the 6 cover screws to open the connection compartment: BASE-E a0023129 Fig. 25: Basic module E Base-E Analyzer interface Dummy cover...
  • Page 28 Electrical connection Liquiline System CA80PH 5.3.1 E basic module a0016535 Fig. 26: E basic module Indicator LEDs SD card slot Voltage connection Slot for the display cable Alarm relay connection Service interface Power supply for digital fixed cable sensors Connections for 2 Memosens sensors (optional)

  • Page 29: Connecting The Sensors

    Liquiline System CA80PH Electrical connection Connecting the sensors Only use terminated genuine cables. a0003350 Fig. 28: Memosens data cable CYK10 Connecting the end sleeves of the sensor cable to the E basic module The outer shield of the cable is grounded by means of the metal gland under the E basic module.

  • Page 30: Optional Sensor Inputs, Current Outputs And Relays

    Electrical connection Liquiline System CA80PH Optional sensor inputs, current outputs and relays WARNING Module not covered No shock protection. Danger of electric shock! ‣ If you are modifying or extending your hardware, always fill the slots from left to right. Do not leave any gaps.
  • Page 31 Liquiline System CA80PH Electrical connection Current inputs Module 2AI a0016184 a0015761 Fig. 32: Module front Fig. 33: Wiring diagram Current outputs Module 2AO Module 4AO a0016179 a0015759 a0016178 a0015760 Fig. 34: Module front Fig. 35: Wiring diagram Fig. 36: Module front Fig.
  • Page 32 Electrical connection Liquiline System CA80PH Relays Module 2R Module 4R a0016181 a0015758 a0016182 a0015757 Fig. 38: Module front Fig. 39: Wiring diagram Fig. 40: Module front Fig. 41: Wiring diagram Endress+Hauser...

  • Page 33: Connecting Communication

    Liquiline System CA80PH Electrical connection Connecting communication 5.6.1 Module 485 a0016173 a0015762 Fig. 42: Bus connections on module 485 Fig. 43: Wiring diagram for module 485 Optional to supply power to an external terminating resistor for bus termination LEDs on front of module...
  • Page 34 Electrical connection Liquiline System CA80PH DIP switches on front of module Factory setting Assignment 1-128 Bus address (--> "Commissioning/Communication") Write protection: "ON" = configuration not possible via the bus, only via local operation Service If the switch is set to "ON", the user settings for Ethernet addressing are saved and connection settings programmed into the device at the factory are activated: IP address=192.168.1.212, Subnet mask=255.255.255.0, Gateway=0.0.0.0, DHCP=Off...
  • Page 35 Liquiline System CA80PH Electrical connection LEDs on front of module Name Color Description RJ45 LNK/ACT • Off = Connection is not active • On = Connection is active • Flashing = Data transmission RJ45 10/100 • Off = Transmission rate 10 MBit/s •...

  • Page 36: Hardware Settings

    Electrical connection Liquiline System CA80PH Hardware settings 5.7.1 Bus termination (only module 485) There are two ways to terminate the bus: Internal terminating resistor (via DIP switch on the module board) Fig. 46: DIP switches for internal terminating resistor ‣...

  • Page 37: Guaranteeing The Degree Of Protection

    Liquiline System CA80PH Electrical connection 5.7.2 Bus address Setting the bus address ‣ Set the desired bus address via the DIP switches of module 485. For Modbus, valid bus addresses are anything between 1 and 247. If you configure an invalid address, software addressing is automatically enabled via the local configuration or via the fieldbus.

  • Page 38: Post-Connection Check

    Electrical connection Liquiline System CA80PH Post-connection check WARNING Wiring errors Incorrect wiring puts the safety of people and the measuring point at risk. The manufacturer does not accept any responsibility for errors that result from failure to comply with the instructions in this manual.

  • Page 39: Operation Options

    Liquiline System CA80PH Operation options Operation options Overview 6.1.1 Display and operating elements Navigator (jog/shuttle and press/hold function) Soft keys (function depends on the menu) Display (red background in the event of an a0021504 Fig. 50: Overview of operation error) 6.1.2 Display...

  • Page 40: Access To The Operating Menu Via The Local Display

    Operation options Liquiline System CA80PH Access to the operating menu via the local display 6.2.1 Operation concept a0021462-de a0023169-de Fig. 52: Pressing the soft key: selecting the menu directly Fig. 53: Turning the navigator: moving the cursor in the menu...
  • Page 41 Liquiline System CA80PH Operation options 6.2.2 Locking or unlocking operating keys Locking operating keys 1. Press the navigator for longer than 2 s.  A context menu for locking the operating keys is displayed. You have the choice of locking the keys with or without password protection. "With password"...

  • Page 42: Configuration Options

    Operation options Liquiline System CA80PH Configuration options 6.3.1 Display only • You can only read the values but cannot change them. • Typical read-only values are: analyzer data, sensor data and system information • Example: Menu/Setup/Analyzer/../Measuring parameter 6.3.2 Picklists • You receive a list of options.
  • Page 43 Liquiline System CA80PH Operation options 6.3.5 Customized text • You are assigning an individual designation. • Enter a text. You can use the characters in the editor for this purpose (upper-case and lower-case letters, numbers and special characters). • Using the soft keys, you can: –...
  • Page 44 Operation options Liquiline System CA80PH 6.3.6 Tables • Tables are needed to map mathematical functions. • You edit a table by navigating through rows and columns with the navigator and changing the values of the cells. • You only edit the numerical values. The controller automatically takes care of the engineering units.

  • Page 45: Commissioning

    Liquiline System CA80PH Commissioning Commissioning Function check WARNING Incorrect connection, incorrect supply voltage Safety risks for staff and incorrect operation of the device ‣ Check that all connections have been established correctly in accordance with the wiring diagram. ‣ Make sure that the supply voltage matches the voltage indicated on the nameplate.
  • Page 46 Commissioning Liquiline System CA80PH 7.2.2 Basic setup analyzer Making basic settings 1. Go to the "Setup/Basic setup analyzer" menu. Make the following settings: 2. Device tag: Give your device any name of your choice (max. 32 characters). 3. Set date: Correct the set date if necessary.
  • Page 47 Liquiline System CA80PH Commissioning Endress+Hauser...
  • Page 48 www.addresses.endress.com...

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