Endress+Hauser Stamoclean CAT430 Operating Instructions Manual
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Endress+Hauser Stamoclean CAT430 Operating Instructions Manual

Micro / ultra filtration system with diaphragm pump
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Operating Instructions
Stamoclean CAT430
Micro / Ultra filtration system with diaphragm pump
BA380C/07/en/02.07
51517603

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Summary of Contents for Endress+Hauser Stamoclean CAT430

  • Page 1 Operating Instructions Stamoclean CAT430 Micro / Ultra filtration system with diaphragm pump BA380C/07/en/02.07 51517603...
  • Page 2 Here you can find measures you can take yourself to take remedial action against the fault. ∇ ∇ Index → ä 41 You can find important terms and keywords on the individual sections here. Use the keyword index to find the information you need quickly and efficiently. Endress+Hauser...

  • Page 3: Table Of Contents

    Stamoclean CAT430 Table of contents Safety instructions ....4 Technical data ....39 Designated use .

  • Page 4: Safety Instructions

    Safety instructions Stamoclean CAT430 Safety instructions Designated use The CAT430 micro/ultra filtration system is designated to take samples for process measuring devices in sewage treatment plants. The system transports clear samples directly from the clarification basin to the measuring device.

  • Page 5: Notes On Safety Icons And Symbols

    Stamoclean CAT430 Safety instructions Notes on safety icons and symbols Warning! This symbol alerts you to hazards. They can cause serious damage to the instrument or to persons if ignored. Caution! " This symbol alerts you to possible faults which could arise from incorrect operation. They could cause damage to the instrument if ignored.

  • Page 6: Identification

    Identification Stamoclean CAT430 Identification Nameplate Stamoclean CAT430 CAT430-A1A0A2B order code / Best.Nr.: 3C0001C3AN7 serial no. / Ser.-Nr.: no (max. 20m) sample transport system / nein (max. 20m) Probentransporteinrichtung: mains / Netz : 230V AC, 50/60Hz, 130VA IP 65 prot. class / Schutzart: -25°C …...

  • Page 7: Scope Of Delivery

    Stamoclean CAT430 Identification Scope of delivery The scope of delivery comprises: • 1 Control box, complete: – with filtrate line connected, length 4.5 m (14.8 ft), hose heating 24 V – 4 Plastic brackets for wall mounting – 2 Pipe clamps 44 - 49 mm (1.73 - 1.93 inch), set screw M8, for rail mounting –...

  • Page 8: Installation

    Installation Stamoclean CAT430 Installation Incoming acceptance, transport, storage • Make sure the packaging is undamaged! Inform the supplier about damage to the packaging. Keep the damaged packaging until the matter has been settled. • Make sure the contents are undamaged! Inform the supplier about damage to the delivery contents.

  • Page 9: Installation Instructions

    Stamoclean CAT430 Installation Installation instructions To mount the individual modules, proceed as follows: Mount the filter element holders. Mount the guide tube, retaining slide and filtrate line. Mount the filter elements. Mount the control box. Connect the sample lines to the measuring devices.
  • Page 10 Installation Stamoclean CAT430 Note! You will need a hammer drill with a 12 mm (0.47 inch) drill bit. Drill four holes with a diameter of 12 mm (0.47 inch) into the side of the wall facing the basin. The distance from the upper end of the wall should be approx. 10 cm (3.94 inch).
  • Page 11 Stamoclean CAT430 Installation " Caution! • Secure the retaining slide, the stainless steel chain, the filtrate line and the PVC caps, in order to prevent them falling into the basin. • Do not push the retaining slide onto the mounting guide pipe before having mounted the filter elements.
  • Page 12 Installation Stamoclean CAT430 10. Push the retaining slide with the filter element (pos. 5) onto the mounting guide pipe. 11. Put the retaining slide with the filter element down by the chain until the limit stop. Secure the chain end at the rail.
  • Page 13 Stamoclean CAT430 Installation 3.3.5 Connecting the sample lines to the measuring devices For the connection of the filtrate lines please refer to the following figures. a0007149 Fig. 11: Control box Manometer Pg hose gland and filtrate line from filter Cable duct...
  • Page 14 Installation Stamoclean CAT430 Electric band heater up to 20 m (66 ft) and more (connection in the control box): If the hoses and the electric band heater have not already been connected in the factory, proceed as follows: Remove the plug from the thermal switch's feeder cable with an edge-cutter.

  • Page 15: Post-Installation Check

    Stamoclean CAT430 Installation " Caution! In both cases, do not guide the band heater parallely to the thermal switch! Otherwise the thermal switch reacts to the temperature of the heater instead of the ambient temperature and therefore switches off the heater.

  • Page 16: Wiring

    Wiring Stamoclean CAT430 Wiring Electrical connection Warning! • The electrical connection must only be carried out by a certified electrician. • Technical personnel must have read and understood the instructions in this manual and must adhere to them. • Ensure that there is no voltage at the power cable before beginning the connection work.
  • Page 17 Stamoclean CAT430 Wiring 13 14 15 21 22 25 26 10 11 12 16 17 18 PROG. RESET a0007147 Fig. 14: Control unit terminal block (inside the control box) Control Filtrate hose heater 24 V Electric band heater Thermal switch 24 V...

  • Page 18: Post-Connection Check

    Wiring Stamoclean CAT430 Post-connection check Checks Remarks Supply voltage matches the specifications on nameplate? 230 V AC / 115 V AC The mounted cables slack and not twisted? Factory-set cable routing split properly? power cable/weak current cable All the cable entries installed, tightened and sealed?

  • Page 19: Operation

    Stamoclean CAT430 Operation Operation Operation and commissioning The following chapters provide you with information on the sample preparation unit's operating elements and explain how to make settings. In Chap. 6, “Commissioning”, you will find the procedure for initial start-up and for daily operation.

  • Page 20: Local Operation

    Operation Stamoclean CAT430 Local operation 5.3.1 Cycle times For reliable operation and achievement of long rinsing intervals, sufficient pause times between the pumping times are necessary. The pause times depend on the number of filter elements and on the pumping parameters for supply output and speed.
  • Page 21 Stamoclean CAT430 Operation Proceed exactly as with the pumping time configuration. 10. Pressing "RESET" after setting the third figure, the "LEU" message appears in the display. The time controller is activated as soon as voltage is supplied to the relay.

  • Page 22: Commissioning

    Commissioning Stamoclean CAT430 Commissioning Function check Warning! Check that all connections have been made correctly. Especially check that all hose connections are firmly attached, so that no leakages occur. In case of a leakage at the diaphragm pump sample can leak with a pressure up to 16 bar (232 psi) and endanger people and equipment.

  • Page 23: Checking The Sampling Quantity

    Stamoclean CAT430 Commissioning Checking the sampling quantity Switch off "Evacuate". Leave the controller switched on. Check that the sample is being supplied free of bubbles. Air bubbles can be seen in the transparent filtrate hoses on the suction side of the pump.
  • Page 24 Commissioning Stamoclean CAT430 This is how to set the collecting volume: Loosen the Pg hose gland (4). Set the length of the overflow hose (3) in the collecting vessel such that the desired volume is reached. Tighten the Pg hose gland again and check that it is leakage-resistant.

  • Page 25: Maintenance

    Stamoclean CAT430 Maintenance Maintenance Maintenance activities All maintenance activities that have to be carried out during normal operation are described below. 7.1.1 Cleaning the filter elements Please switch the controller off first (middle switch on the connection box) and then pull the entire filter unit out of the water by the plastic rope.
  • Page 26 Maintenance Stamoclean CAT430 7.1.3 Evacuating the pump Air bubbles can occur in the dosing head of the pump after installing a new filter element or in the event of vacuum pressure as of 0.6 bar (9 psi). The air bubbles have an impact on the filtrate feed and must be removed.

  • Page 27: Repairs

    Stamoclean CAT430 Maintenance 7.1.5 Rinsing the sample hose between control box and measuring devices In the course of time, a coating also builds up in the sample hose between the control box and measuring devices, that can result in nitrification and slurring effects. Consequently, this leads to incorrect measurement results.
  • Page 28 Maintenance Stamoclean CAT430 7.2.2 Replacing the device fuse On the terminal PCB in the connection box, there is a circuit fuse 5x20 mm (5x0.79 inch) that melts in case of a current flow of more than 2 A. Before replacing the fuse, it must be determined what caused the fuse to blow.
  • Page 29 Stamoclean CAT430 Maintenance 1. Switch the controller off. 2. Disconnect the filtrate hoses (items 1 and 5) from the plug connectors (items 3 and 6) of the pump. 3. Release the coupling nuts (items 2 and 4) including plug connectors from the valves.
  • Page 30 Maintenance Stamoclean CAT430 Foot valve 1. Screw the valve out of the pump head. 2. Remove the moulded seal (→ å 21, item 1) from the pump head using a small screwdriver. 3. Press the spacer sleeve (item 6) and the valve inserts (item 7) out of the valve by guiding a suitable tool (e.g.
  • Page 31 Stamoclean CAT430 Maintenance a) Fixing screws are loose Switch the controller off. Remove the handle of the evacuate screw (→ å 22, item 9). Remove the cover plate (item 8) by levering it off with a suitable tool. Warning! Risk of injury Only use a suitable tool, blunt if possible.
  • Page 32 Maintenance Stamoclean CAT430 7.2.6 Replacing the diaphragm pump If the pump is still leaking or does not feed correctly despite all the measures described, you must replace the pump and send it in for repair. Removing the pump Switch the controller off.

  • Page 33: Accessories

    Stamoclean CAT430 Accessories Accessories Note! In the following sections, you find the accessories available at the time of issue of this documentation. For information on accessories that are not listed here, please contact your responsible service. Filter element holders Filter element holders •...

  • Page 34: Filter Element Accessories

    Accessories Stamoclean CAT430 Filter element accessories Adapter • for mounting a 2nd filter plate (2 adapters needed per filter plate) • order no. 51511355 50 (1.97) 20 (0.79) 24(0.94) 3 (0.12) 3 (0.12) a0007159 Fig. 25: Dimensions Transportation box for filter elements •...

  • Page 35: Trouble-Shooting

    Stamoclean CAT430 Trouble-shooting Trouble-shooting Trouble-shooting instructions Although CAT430 is not very prone to faults due to its simple construction, problems can, of course, not be completely ruled out. In the following table you can find, therefore, possible faults, their causes and possible fault eliminations.

  • Page 36: Spare Parts

    Trouble-shooting Stamoclean CAT430 Fault Possible cause Tests and / or corrective measures Frost problems Housing and filtrate line Problems with the housing and filtrate line heater are evident when the filtrate hoses in the control box are heater failure frozen. A timer failure is also possible.
  • Page 37 Stamoclean CAT430 Trouble-shooting a0007243 a0007244 Fig. 28: Filter element holder for basin Fig. 29: Filter element holder for open channel Note! Please, find the ordering information to the spare parts from the following table. Item Spare part Order code not in figure...

  • Page 38: Return

    Trouble-shooting Stamoclean CAT430 Item Spare part Order code Filter element holder with horizontal retaining slide for open channel • length: 1.50 m (4.9 ft) 51511373 • length: 1.80 m (5.9 ft) 51511374 Retaining rope PA 8 mm (0.31 inch) 51509227...

  • Page 39: Technical Data

    Stamoclean CAT430 Technical data Technical data 10.1 Power supply Control box connection 230 V AC, 50/60 Hz, 130 VA 115 V AC, 60 Hz Analyzer compartment For electric band heater > 20 m (66 ft): 15 VA per meter (4.5 VA per ft) electric band heater, socket 230 V AC, 50/60 Hz, ground leakage...

  • Page 40: Mechanical Construction

    Technical data Stamoclean CAT430 10.5 Mechanical construction Design, dimensions see chapter 3 Weight Control box with hose pump 12 kg (26.5 lbs) Control box with diaphragm pump 15 kg (33 lbs) Housing CAT430-A1A*A4A 16 kg (35 lbs) Filter element 1 kg (2.2 lbs)

  • Page 41: Index

    Stamoclean CAT430 Index Accessories Life cycle........39 Filter element accessories.
  • Page 42 Stamoclean CAT430 Use ......... . . 4 Valves Foot valve .
  • Page 43 Erklärung zur Kontamination und Reinigung Please reference the Return Authorization Number (RA#), obtained from Endress+Hauser, on all paperwork and mark the RA# clearly on the outside of the box. If this procedure is not followed, it may result in the refusal of the package at our facility.
  • Page 44 www.endress.com/worldwide BA380C/07/en/02.07 Printed in Germany / FM+SGML 6.0 / DT 51517603...

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