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Summary of Contents for Farmet KOMPAKTOMAT K400NS
- Page 1 OPERATING MANUAL KOMPAKTOMAT K400NS K500NS | K600NS Edition: 10 | effective from: 1. 1. 2016 IČ: Farmet a. s. telefon: +420 491 450 111 46504931 web: www.farmet.cz Jiřinková 276 DIČ: CZ46504931 fax: +420 491 450 136 e-mail: farmet@farmet.cz 552 03 Česká Skalice, CZ...
- Page 2 KOMPAKTOMAT K400NS | K500NS | K600NS Dear customer, Mounted machines KOMPAKTOMAT are quality products of Farmet a.s. Česká Skalice. You can fully utilise the advantages of your machine after thoroughly studying the operating manual. The serial number of the machine is punched on the production label and written in the operating manual (see MACHINE SPECIFICATION).
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Page 3: Table Of Contents
Manual KOMPAKTOMAT K400NS | K500NS | K600NS CONTENTS BASIC DESCRIPTION OF THE KOMPAKTOMAT MACHINE ............4 Machine limit parameters ......................6 Safety statement ........................6 GENERAL INSTRUCTIONS FOR USE ..................6 Protective tools ......................... 7 MACHINE TRANSPORT USING TRANSPORT MEANS ............7 MACHINE HANDLING USING LIFTING EQUIPMENT ............ -
Page 4: Basic Description Of The Kompaktomat Machine
Manual KOMPAKTOMAT K400NS | K500NS | K600NS BASIC DESCRIPTION OF THE KOMPAKTOMAT MACHINE The modular concept of the Kompaktomat machine design allows for variable use of its various alternatives. The machine is aggregated to the tractor using the rear three-point suspension. Furthermore, to improve the function in particular conditions, it is possible to change the working parts of the machine such as the type of front levellers, type of front rollers, type of share sections and type of rear rollers. - Page 5 Manual KOMPAKTOMAT K400NS | K500NS | K600NS TECHNICAL PARAMETERS K400NS K500NS K600NS Working width (mm) 4000 5000 6000 Transport width (mm) 3000 Total length of the machine (mm) 2930 3200 Working depth (mm) 0-100 Number of shares A/B/C 18/39/16 23/49/23...
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Page 6: Machine Limit Parameters
Manual KOMPAKTOMAT K400NS | K500NS | K600NS MACHINE LIMIT PARAMETERS The machine is to be used for presowing preparation of soil after ploughing or stubble breaking with working depth from 0 mm to 100 mm for soil cultivation in agriculture. Other uses exceeding the determined purpose are considered unauthorized. -
Page 7: Protective Tools
(xx) The carrier shall observe the instructions of the responsible employees of Farmet in charge of loading concerning proper binding and securing of the machine on the transportation vehicle, particularly with regard to the potential damage of the machine to be transported. -
Page 8: Machine Handling Using Lifting Equipment
Manual KOMPAKTOMAT K400NS | K500NS | K600NS C. MACHINE HANDLING USING LIFTING EQUIPMENT The lifting equipment and tying means designed for handling of the machine must have their load capacity at least identical with the weight of the handled machine. - Page 9 Manual KOMPAKTOMAT K400NS | K500NS | K600NS When unfolding the side frames into the P 20 H transport position, do not reach into the area of contact with the central frame. Driving the machine and transportation on its P 37 H construction is strictly forbidden.
- Page 10 Manual KOMPAKTOMAT K400NS | K500NS | K600NS K400NS - Front view P37H P20H P20H P37H P53H P53H P39H P39H P50H P50H P1H; P2H; P6H; P101H P1H; P2H; P6H; P101H K400NS - Rear view P20H P39H P37H P39H P37H P13H P50H...
- Page 11 Manual KOMPAKTOMAT K400NS | K500NS | K600NS K500NS, K600NS - Front view P20H P20H P39H P37H P39H P37H P50H P53H P50H P53H P1H; P2H; P6H; P101H P1H; P2H; P6H; P101H K500NS, K600NS - Rear view P20H P20H P39H P37H P39H...
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Page 12: Description
Manual KOMPAKTOMAT K400NS | K500NS | K600NS 1. DESCRIPTION Kompaktomat is structurally designed as a mounted folding machine aggregated behind a tractor. The machine consists of supporting frames where the individual working parts are installed. The modular design of the machine allows selecting various types of working parts so that the machine meets the high demands of any soil conditions. - Page 13 Manual KOMPAKTOMAT K400NS | K500NS | K600NS RONT LEVELLERS MS – Front Fixed Serrated Levelling Bar Included in the equipment of the STANDARD MACHINE VERSION. Automatically released levelling bar with a serrated section. Massive construction for precise levelling of coarse furrows.
- Page 14 Manual KOMPAKTOMAT K400NS | K500NS | K600NS B – Section The share section is equipped with slim chisels with the width of 7 cm in four rows. The section is suitable for processing soil in spring when it is not suitable to pull wet soil out to the surface, or for heavy soils.
- Page 15 Manual KOMPAKTOMAT K400NS | K500NS | K600NS DCR – Double-row Cross-kill Roller - 40 cm / 40 cm - 175 kg/m Excellent work in light, medium and heavy soils, quality compaction and clod crumbling. Attention! The application of track cultivators moves the center of gravity further away from the tractor! RV –...
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Page 16: Machine Assembly At The Customer
Manual KOMPAKTOMAT K400NS | K500NS | K600NS 3. MACHINE ASSEMBLY AT THE CUSTOMER Always assemble the machine on a flat and reinforced surface. Use the Spare Parts Catalogue with 3D views as reference for assembly. The operator must perform the assembly according to the instructions of the producer, best in cooperation with the expert servicing technician determined by the producer. -
Page 17: Hydraulic Of The Machine
Manual KOMPAKTOMAT K400NS | K500NS | K600NS 4.2 HYDRAULIC OF THE MACHINE Parts of the hydraulic system of the machine, which are under pressure, are forbidden to disassemble. Hydraulic oil that penetrates the skin under high pressure causes severe injuries. In case of injury, seek a physician immediately. - Page 18 Manual KOMPAKTOMAT K400NS | K500NS | K600NS Hydraulic diagram K400NS 1-Control distributor in the tractor 2-Hydraulic snap couplings 5-Hydraulic cylinder of side frame unfolding 6-Hydraulic closing valve of the cylinder for side frame unfolding 1-Control distributor in the tractor 2-Hydraulic snap couplings...
- Page 19 Manual KOMPAKTOMAT K400NS | K500NS | K600NS Hydraulic diagram K500NS, K600NS 1-Control distributor in the tractor 2-Hydraulic snap couplings 5-Hydraulic cylinders of side frame unfolding 6-Hydraulic closing valve of cylinders for side frame unfolding 1-Control distributor in the tractor 2-Hydraulic snap couplings...
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Page 20: Folding And Unfolding The Machine
Manual KOMPAKTOMAT K400NS | K500NS | K600NS 4.3 FOLDING AND UNFOLDING THE MACHINE When executing any of the hydraulic movements, slow down the moving parts of the machine before position stop by choking a relevant valve on the tractor control! ... -
Page 21: Folding The Machine Into The Transport Position
Manual KOMPAKTOMAT K400NS | K500NS | K600NS 4.3.1 FOLDING THE MACHINE INTO THE TRANSPORT POSITION Clean the machine from impurities. ①Lift the machine from the surface using the arms of the tractor three-point suspension. ②Pressurizing the hydraulic circuit marked with one red ring continuously folds the side frames into the transport position③. -
Page 22: Machine Transport On Roads
Manual KOMPAKTOMAT K400NS | K500NS | K600NS 5. MACHINE TRANSPORT ON ROADS According to Chapter 4.3.1, the machine must be put into the transport position, i.e. the machine is folded, the side frames are secured against unfolding and the ball valves of the transport axle are secured. -
Page 23: Adjusting The Working Parts Of The Machine
Manual KOMPAKTOMAT K400NS | K500NS | K600NS 6. ADJUSTING THE WORKING PARTS OF THE MACHINE The position of the following individual working parts on the machine can be adjusted Position and depth of the track cultivators, Attention! The cultivators are not included in the... -
Page 24: Adjusting The Spring-Mounted Front Leveller
Manual KOMPAKTOMAT K400NS | K500NS | K600NS 6.2 ADJUSTING THE SPRING-MOUNTED FRONT LEVELLER Correct position of the front leveller affects the resulting quality of processing. When adjusting the position of the levellers, always observe generally valid labour safety regulations. - Page 25 Manual KOMPAKTOMAT K400NS | K500NS | K600NS Standardly, the levelling bar is adjusted mechanically and manually. The machine is equipped with an auxiliary bar for easier manipulation. Optionally, it is possible to adjust the levelling bar using an independent hydraulic circuit from the driver’s position.
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Page 26: Adjusting The Components Of Working Rollers
Manual KOMPAKTOMAT K400NS | K500NS | K600NS 6.3 ADJUSTING THE COMPONENTS OF WORKING ROLLERS The design of the special roller versions require adjustment in order to provide quality soil processing. Always adjust the rollers when the machine is in standstill and observe generally valid labour safety regulations. -
Page 27: Adjusting The Depth Of The Share Section
Manual KOMPAKTOMAT K400NS | K500NS | K600NS 6.4 ADJUSTING THE DEPTH OF THE SHARE SECTION When adjusting the depth of the shares, always exercise extra caution as the working roller might turn. Always adjust the depth of the shares when the machine is in standstill and unfolded into the working position. -
Page 28: Hh- Hydraulic Depth Setting
Manual KOMPAKTOMAT K400NS | K500NS | K600NS 6.4.2 HH- HYDRAULIC DEPTH SETTING Optionally, it is possible to set the share depth using an independent hydraulic circuit from the driver’s position. Marking of the independent hydraulic circuit (p. 17), required parameters for the hydraulic circuit (p. -
Page 29: Setting The Angle Of The Rear Leveller
Manual KOMPAKTOMAT K400NS | K500NS | K600NS 6.6 SETTING THE ANGLE OF THE REAR LEVELLER Correct angle of the leveller affects the resulting quality of processing. When installing the leveller stops, always observe generally valid labour safety regulations. -
Page 30: Adjusting The Folding Drawbar Spring-L
Manual KOMPAKTOMAT K400NS | K500NS | K600NS 6.7.1 ADJUSTING THE FOLDING DRAWBAR SPRING-L The side frame folding mechanism in K500N, K600N includes compressive springs that are very important as they allow unloading the central frame and transferring some of its weight on the side frames. -
Page 31: Adjusting The Length Of The Drawbar-L
Manual KOMPAKTOMAT K400NS | K500NS | K600NS 6.7.2 ADJUSTING THE LENGTH OF THE DRAWBAR-L The side frame folding mechanism in K500NS, K600NS includes adjustable drawbars. The springs are factory-set to L = approx. 830mm. Always adjust the length of the drawbar when the machine is in standstill and unfolded in the working position. -
Page 32: Aggregation With Other Equipment
Manual KOMPAKTOMAT K400NS | K500NS | K600NS AGGREGATION WITH OTHER EQUIPMENT Observe the safety instructions and regulations for maintenance and repairs. Check that all screws and other assembly points are tight before each use of the machine and whenever needed. -
Page 33: Lubrication Plan For The Machine
Manual KOMPAKTOMAT K400NS | K500NS | K600NS RECOMMENDED TIGHTENING MOMENTS OF SCREW CONNECTIONS SCREW TIGHTENING NOTE CONNECTION MOMENT M8x1 Fastening set screws of bearings M8 (8.8) 25Nm Hook straps of arrow shares M10 (8.8) 50Nm Screws for chisel shares M12 (8.8) -
Page 34: Replacement Of Worn Shares
Manual KOMPAKTOMAT K400NS | K500NS | K600NS MANIPULATION WITH LUBRICANTS: Treat oils and lubricants as hazardous waste according to valid regulations and acts. Protect yourself from direct contact with oils by using gloves or protective lotion. Wash oil stains on skin thoroughly with warm water and soap. Do not clean the skin with petrol, diesel oil or other dissolving agents. -
Page 35: Machine Storage - Long-Term Machine Shutdown
Manual KOMPAKTOMAT K400NS | K500NS | K600NS ④ ③ 7.3. MACHINE STORAGE – LONG-TERM MACHINE SHUTDOWN: Clean the machine before storing and make sure that the machine is not damaged during the storage. Pay special attention to all labelled lubricating places and lubricate the machine according to the lubrication plan. -
Page 36: Installing Track Cultivators Behind The Machine
Manual KOMPAKTOMAT K400NS | K500NS | K600NS 8. INSTALLING TRACK CULTIVATORS BEHIND THE MACHINE As mentioned above, the track cultivators are not standardly included in the equipment of the mounted Kompaktomat machines. The installation of the cultivators moves the centre of gravity of the machine further away from the tractor. -
Page 37: Track Cultivators For K500Ns, K600Ns
Manual KOMPAKTOMAT K400NS | K500NS | K600NS 8.2. TRACK CULTIVATORS FOR K500NS, K600NS Observe generally valid safety regulations when installing the track cultivators. The track cultivators are installed by replacing the extended machine hitch holders with the original short ... -
Page 38: Protection Of Environment
This provision does not apply to the replacement of wearable spare parts (see point 11.2.3). 11.2.8 The warranty is conditioned by using the genuine spare parts of the manufacturer. Prepared by: Technical Department, Farmet a.s., Jirinkova 276, Ceska Skalice 552 03, On 10 March 2016, changes reserved. 38 │ 42... -
Page 39: Letter Of Guarante
Manual KOMPAKTOMAT K400NS | K500NS | K600NS Farmet a. s. Phone: +420 491 450 140 Jiřinková 276 Fax.: +420 491 450 136 ČESKÁ SKALICE 552 03 GSM.: +420 774 715 738 LETTER OF GUARANTE MACHINE TYPE: ……………………….. PRODUCTION YEAR/PRODUCTION NUMBER:... -
Page 40: Ce Certificate Of Conformity
CE CERTIFICATE OF CONFORMITY EG-KONFORMITÄTSERKLÄRUNG DÉCLARATION CE DE CONFORMITÉ СЕРТИФИКАТ СООТВЕТСТВИЯ ЕС DEKLARACJA ZGODNOŚCI WE Мы Nous Farmet a.s. Jiřinková 276 552 03 Česká Skalice Czech Republic DIČ: CZ46504931 Tel/Fax: 00420 491 450136 Vydáváme na vlastní zodpovědnost toto prohlášení. Hereby issue, on our responsibility, this Certificate. - Page 41 CE CERTIFICATE OF CONFORMITY EG-KONFORMITÄTSERKLÄRUNG DÉCLARATION CE DE CONFORMITÉ СЕРТИФИКАТ СООТВЕТСТВИЯ ЕС DEKLARACJA ZGODNOŚCI WE Мы Nous Farmet a.s. Jiřinková 276 552 03 Česká Skalice Czech Republic DIČ: CZ46504931 Tel/Fax: 00420 491 450136 Vydáváme na vlastní zodpovědnost toto prohlášení. Hereby issue, on our responsibility, this Certificate.
- Page 42 CE CERTIFICATE OF CONFORMITY EG-KONFORMITÄTSERKLÄRUNG DÉCLARATION CE DE CONFORMITÉ СЕРТИФИКАТ СООТВЕТСТВИЯ ЕС DEKLARACJA ZGODNOŚCI WE Мы Nous Farmet a.s. Jiřinková 276 552 03 Česká Skalice Czech Republic DIČ: CZ46504931 Tel/Fax: 00420 491 450136 Vydáváme na vlastní zodpovědnost toto prohlášení. Hereby issue, on our responsibility, this Certificate.
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