Table of Contents
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1.
INTRODUCTION ............................................................................................................. 4
2.
SAFETY .......................................................................................................................... 4
2.1
SYMBOLS USED ........................................................................................................................ 4
2.2
SAFETY REGULATIONS ........................................................................................................... 5
2.3
GENERAL SAFETY WARNINGS ............................................................................................... 5
2.4
OPERATOR COMPETENCY ..................................................................................................... 5
2.5
PERSONAL PROTECTIVE EQUIPMENT (PPE)........................................................................ 5
3.
GENERAL ....................................................................................................................... 6
3.1
3.2
PART NUMBERS FOR EASYBOND MKII PARTS ..................................................................... 7
3.3
PACKING DIMENSIONS ............................................................................................................ 7
4.
PIN BRAZING ................................................................................................................. 8
4.1
THE PIN BRAZING PROCESS .................................................................................................. 8
4.2
WET WEATHER USE ................................................................................................................. 8
4.3
COLD WEATHER USE ............................................................................................................... 8
4.4
4.5
STORAGE OF UNIT ................................................................................................................... 8
4.6
TRANSPORT TO/FROM SITE ................................................................................................... 8
5.
5.1
CONNECTION OF THE EASYBOND ......................................................................................... 9
5.2
CONNECTION OF BATTERY PACK ........................................................................................ 10
5.3
6.
PIN BRAZING CONSUMABLES ................................................................................... 11
7.
OPERATION OF EASYBOND PIN BRAZING UNIT ...................................................... 13
7.1
PREPARATION OF THE SURFACE ........................................................................................ 13
7.2
LOADING THE PIN INTO THE BRAZING GUN........................................................................ 13
7.3
ADJUSTMENT OF BRAZING GUN .......................................................................................... 14
7.4
LOCATION OF CONNECTIONS .............................................................................................. 15
7.5
PIN BRAZING ........................................................................................................................... 15
7.6
TESTING A COMPLETED BOND ............................................................................................ 17
8.
FAULT DIAGNOSIS OF UNSATISFACTORY PIN BRAZE CONNECTION ................... 18
9.
EQUIPMENT CHECK .................................................................................................... 19
10.
BATTERY CHARGER ................................................................................................... 20
10.1 SAFETY .................................................................................................................................... 20
10.2 INSTRUCTIONS FOR USE ...................................................................................................... 21
10.3 LIGHT SEQUENCE INFORMATION: ......................................................................................... 21
10.4 BATTERY CHARGER TROUBLESHOOTING ......................................................................... 23
11.
PIN BRAZING BATTERIES........................................................................................... 24
11.1 QUICKCHANGE RE-CHARGEABLE BATTERY PACK ............................................................. 24
12.
STANDARD PIN BRAZING GUN MAINTENANCE MANUAL ....................................... 25
12.1 PARTS ...................................................................................................................................... 25
12.2 ROUTINE MAINTENANCE....................................................................................................... 26
12.2.1
SERVICE SCHEDULE ......................................................................................................................... 26
12.2.2
REPLACEMENT OF THE CONTACT SET ............................................................................................ 26
12.2.3
REPLACEMENT OF CONTACT NIPPLE AND CERAMIC WASHER ....................................................... 27
12.3 TROUBLESHOOTING .............................................................................................................. 28
BAC Document Number: Easybond MKII Manual V03
CONTENTS
) MONITOR ..................................................................................... 10
# 273 199 5660 ............................................... 6
28/08/13
) ............. 8
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