Related Manuals for SCHUNK iTENDO 2
Summary of Contents for SCHUNK iTENDO 2
- Page 1 Original operating instructions iTENDO² pad Ident-No. 1494155 Mounting – and operating Manual 01.00|Ident-Nr. 1494155|en...
- Page 2 Imprint Copyright restrictions: This Manual is copyright restricted. Authority holder is the company SCHUNK GmbH & Co. KG. All rights are reserved. In particular is every type of duplication, editing, spreading (access to a third party) or any other use not allowed and needs our written permission.
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Page 3: Table Of Contents
Table of contents Table of contents: General About this manual Display of warnings Definition of terms Supplied documents Warranty Scope of delivery Basic safety notes Product safety Intended use Non intended use Structural changes Spare parts Ambient and operating conditions Personnel qualifications Obligations of the operator Personal protective equipment... - Page 4 Table of contents Technical data overall system 3.1.1 Product data 3.1.2 Operating and ambient conditions Structure and description overall system 3.2.1 Structure 3.2.2 Function description iTENDO² Technical data iTENDO² 4.1.1 Product data 4.1.2 Operating and ambient conditions 4.1.3 Disclosures for maintenance tasks 4.1.4 Prerequisites for clamping tools Structure and description iTENDO²...
- Page 5 Table of contents Structure and description iTENDO² Charger Technical data 6.1.1 Product data 6.1.2 Operating and ambient conditions Structure and description iTENDO² Charger 6.2.1 Structure 6.2.2 Function description Operations Maintenance 6.4.1 Intervals and tasks 6.4.2 Cleaning the charging pins 6.4.3 Checking the charging pins Tablet and App Technical data...
- Page 6 Table of contents 7.4.8 Trend display 7.4.9 Recording display 7.4.10 Alarm display 7.4.11 Manage Process display 7.4.12 Tool Holder display Charging Maintenance Possible malfunctions in the overall system 8.1.1 Possible faults with the iTENDO Spare and wear parts list Editions and changes 01.00|Ident-Nr.
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Page 7: General
General 1 General 1.1 About this manual This manual contains important information for a safe professional use of this product. The man- ual is a specific part of the product and must be free for use for all personal. The personnel must read and understand the entire manual before starting and using this device. -
Page 8: Supplied Documents
• Approval drawing • Documents of each product (e.g. Tablet, power plug…) The documents marked with an asterisk (*) can be downloaded from schunk.com. 1.5 Warranty The warranty for the complete system lasts 12 months from the date of delivery under the follow- ing conditions: •... -
Page 9: Scope Of Delivery
General 1.6 Scope of delivery The scope of delivery for the „iTENDO² pad“ (material number contains: 1484493) Tablet (material number 1484677) iTENDO² charger (material number 1484683) USB-A to USB-C cable (material number 1484679) International USB power plug (material number 1484675) Case (material number 1484670) The following accessories are available for the product and must be ordered separately: Hydraulic expansion toolholder iTENDO²... -
Page 10: Basic Safety Notes
• The toolholder is used as a lifting tool. • The specified minimum clamping depth is not maintained. • The product is operated in corrosive mediums. • The maintenance and storage specifications are not observed. • The connection with devices that are not recommended by SCHUNK. 01.00|Ident-Nr. 1494155|en... -
Page 11: Structural Changes
The use of unauthorized spare parts can be dangerous to personnel and cause damage or malfunc- tion to the product. • Only use original spare parts and spare parts approved by SCHUNK. 2.6 Ambient and operating conditions Requirements for ambient and operating conditions... -
Page 12: Personnel Qualifications
Basic safety notes 2.7 Personnel qualifications Insufficient qualification of the staff If insufficiently qualified personnel carry out work on the product, serious injuries and considera- ble damage to property can be caused. • All work must be carried out by qualified personnel •... -
Page 13: Obligations Of The Operator
Basic safety notes 2.8 Obligations of the operator The operator must ensure that: • The product is only used as intended. • The product is only operated in perfect working order and its function is checked regularly. • The operating instructions are always available in a legible condition and complete at the place of use of the product. -
Page 14: Transport
Basic safety notes 2.11 Transport Behavior at transport: Improper behavior during transport may result in hazards from the product that can lead to seri- ous injuries and considerable damage to property. • During transport, secure the product against falling down. •... -
Page 15: Disassembly, Dismantling And Storage Of The Product
• When dismantling the iTENDO², check the electronics for damage such as detachment or cracks. • Return damaged toolholders to SCHUNK for inspection. • Only store the toolholder in a corrosion protected and unclamped state. In addition, make sure that the battery is charged to at least 80% before storing •... -
Page 16: Interferences
Service-telephone: +49-7133-103-2956 service.toolholder@de.schunk.com The specified maintenance intervals are based on SCHUNK's experience and are a recommenda- tion. Depending on the ambient and operating conditions as well as the clamping frequency of the product, the maintenance intervals must be adjusted accordingly and specifically noted. In the case of maintenance intervals with two or more specifications, the specification that applies first counts. -
Page 17: Disposal
Basic safety notes 2.15 Disposal Behavior when disposing: Improper conduct during disposal may result in hazards from the product that can cause serious injuries, significant property damages and environmental damages. • Dispose the products components in accordance with local recycling and disposal regula- tions. -
Page 18: General Dangers
Basic safety notes 2.16 General dangers General: • Maintain safety distances • Never disable safety devices • Remove the energy supply lines before installation, conversion, maintenance and adjust- ment work. Make sure that there is no residual energy in the system. 2.16.1 Safety for use and mounting Improper handling and assembly:... -
Page 19: Itendo²Pad Overall System
iTENDO²pad overall system 3 iTENDO²pad overall system 3.1 Technical data overall system 3.1.1 Product data Weight 5,75 kg Length 350 mm Width 420 mm Height 190 mm Radio connection range 3.1.2 Operating and ambient conditions ATTENTION Transmission errors of the sensor data Due to physical limitations and electromagnetic interference from the environment, transmission errors may occur during the transmission of sensor signals. -
Page 20: Structure And Description Overall System
iTENDO²pad overall system 3.2 Structure and description overall system 3.2.1 Structure iTENDO²pad-Case iTENDO² packaging iTENDO² Tablet Tablet Charger iTENDO² Charger International USB Power plug Allen key 01.00|Ident-Nr. 1494155|en... -
Page 21: Function Description
iTENDO²pad overall system 3.2.2 Function description This product is a portable case system including accessories which is used for the acquisition and display of process data in machine tools. The System is designed in such a way that it can be used with little effort on different machine tools to detect vibrations in processes with the iTENDO². -
Page 22: Itendo²
iTENDO² 4 iTENDO² 4.1 Technical data iTENDO² 4.1.1 Product data General: Permissible cooling media Compressed air, cooling lubricant and oil Maximum permissible coolant pressure with in- 80 bar ternal coolant supply Maximum permissible coolant pressure with ex- 20 bar ternal coolant supply Frequency band radio transmission (ISM-band) 2,4 GHZ Transmitting power <... -
Page 23: Operating And Ambient Conditions
iTENDO² Clamping technology: Max. permissible torque for actuation 13 Nm Variant – specific technical data: Clamping-Ø 20 mm Max. rotational speed 30.000 rpm Permissible transmissible torque 330 Nm Minimum clamping depth 43 mm Permissible radial force F on the tool holder 1860 N Permissible tool shank-Ø... -
Page 24: Disclosures For Maintenance Tasks
iTENDO² 4.1.3 Disclosures for maintenance tasks Interval for testing of the clamping force 100 tool changes or every 3 months 4.1.4 Prerequisites for clamping tools The following preconditions must be observed when clamping tools: • The actuating screw must not be inserted with a power tool! •... -
Page 25: Structure And Description Itendo²
iTENDO² 4.2 Structure and description iTENDO² 4.2.1 Structure Clamping screw Machine interface Toolholder iTENDO² Electronic Vent screw Minimum clamping depth Clamping-Ø Base body-Ø Cantilever length L1 01.00|Ident-Nr. 1494155|en... -
Page 26: Function Description
4.2.2 Function description SCHUNK TENDO hydraulic expansion toolholders are designed for clamping rotationally tools. The tool shank is inserted into the clamping – Ø. The tool is clamped by screwing in the clamping screw. The electronics built into the tool holder allows the detection of vibrations during machining. With the App on the Tablet, you can see transmitted data of the sensor. -
Page 27: Operation
iTENDO² 4.3 Operation 4.3.1 Basic information WARNING Risk of injury when using the tool holder under rotation due to ejected parts. • Comply with technical data. • Check clamping force regularly. • Only use on machines with closed safety guard. WARNING Risk of injury and material damage due to rupturing of the expansion sleeve. -
Page 28: Procedure For Clamping And Changing Tools
iTENDO² 4.3.2 Procedure for clamping and changing tools ATTENTION Risk of damage to the tool holder when clamping tools • Observe permissible shaft forms, clamping depths and ambient conditions. ATTENTION Risk of damage to the tool holder • Do not open the vent screw. The following steps must be observed when clamping tools: •... -
Page 29: Mounting
iTENDO² 4.3.3 Mounting WARNING Risk of injury due to improper installation Improper mounting can cause the product to be ejected under rotation and result in serious injury. • Only use the toolholder on machines with suitable interfaces. • Observe the maximum permissible speed according to the technical data. -
Page 30: Maintenance
iTENDO² 4.4 Maintenance CAUTION Risk of injury due to improper maintenance, servicing and cleaning The product can cause serious injuries due to maintenance, servicing and cleaning while rotating in the machine • Remove the tool holder from the machine for servicing, maintenance and cleaning. -
Page 31: Lubrication Of The Clamping Screws
iTENDO² 4.4.3 Lubrication of the clamping screws CAUTION Allergic reactions due to grease in case of skin contact! Wear protective gloves. To avoid wear on the clamping screw, we recommend lubricating the clamping screw according to the operating and environmental conditions. For optimum lubrication of the clamping screw, we recommend the copper paste type MOLYKOTE CU 7439 (ID No. -
Page 32: Checking The Clamping Force
It can be sent to SCHUNK for repair. 4.4.5 Checking the leak tightness The housing and seals are visually inspected for damage or leaking fluids ➔ If there are liquids inside, send the product to SCHUNK for repair. 01.00|Ident-Nr. 1494155|en... -
Page 33: International Usb Power Plug
International USB power plug 5 International USB power plug 5.1 Technical data International USB power plug 5.1.1 Product data General: Weight 0,12 kg Input 100 V…250 V Output 5 V – 2400 mA 2x USB-A compatible countries 01.00|Ident-Nr. 1494155|en... -
Page 34: Operating And Ambient Conditions
International USB power plug 5.1.2 Operating and ambient conditions The temperatures given below always refer to the product. Operating temperature range + 20 °C … + 50 °C Temperature range for transport - 10 °C … + 50 °C Storage temperature + 10 °C …... -
Page 35: Itendo² Charger
iTENDO² Charger 6 iTENDO² Charger 6.1 Technical data 6.1.1 Product data General: Weight 0,05 kg Power input max. 0,45 A USB-A Cable length connection cable 1,5 m 6.1.2 Operating and ambient conditions The temperatures given below always refer to the product. Operating temperature range + 20 °C …... -
Page 36: Structure And Description Itendo² Charger
iTENDO² Charger 6.2 Structure and description iTENDO² Charger 6.2.1 Structure iTENDO² Charger a) USB Port b) Electrical Connector International USB power plug Electrical connector for iTENDO² Charger Charging status LED a) LED off / grey: no charging b) LED lights orange: charging process c) LED lights green: already charged Magnets Charging pins... -
Page 37: Function Description
iTENDO² Charger 6.2.2 Function description The iTENDO² can be charged by placing the electronic connector on the iTENDO² electronic con- tact. Maintenance 6.3 Operations ATTENTION Danger from tripping over loose cables • Do not install cables within the operator´s range of motion ATTENTION Danger resulting from damage to the charger due to electrical voltage... -
Page 38: Maintenance
Before checking the charging pins, the voltage supply to the charger must be disconnected. Check the charging pins for visible deformation, damage, oxidation or wear. Damage or wear can endanger the functionality of the product. In this case, return the product to SCHUNK for revision. 01.00|Ident-Nr. 1494155|en... -
Page 39: Tablet And App
Tablet and App 7 Tablet and App 7.1 Technical data In the following chapter you can see the most important technical data for further information please check the manufactures manual that attached in the iTENDO² case. 7.1.1 Product data Dimensions 255x165x28 mm Weight 0,7 kg... -
Page 40: Structure And Description Tablet
Tablet and App 7.2 Structure and description Tablet Detail information about the Tablet can be found in the manufactural manual. How to access the manual is described in chapter “7.3.2 Presettings” 7.3 Structure and setup Tablet 7.3.1 Start up of the Tablet At first step, start the Tablet by pressing the button on the side. - Page 41 Tablet and App 1. Swipe on the tablet display from the top edge downwards to open the menu. So you can change some settings on and off and screen brightness 2. Swipe on the tablet display from the bottom edge upwards to open the App-menu. Here you see an overview of all apps and can open them by pushing on the icon.
- Page 42 Tablet and App Location: In this area you can allow location access. This setting must be enabled for iTENDO²-app to access it. Apps: When you open this area, you will see a list of all apps, you can scroll down and push the iTENDO²-app icon.
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Page 43: Operation Tablet And Itendo²-App
Tablet and App 7.4 Operation Tablet and iTENDO²-App 7.4.1 Basic information Detail information about the warning and risks when using the Tablet can be found in the manu- factural Quick start guide. It is attached in the iTENDO² case. 7.4.2 Structure of the iTENDO² App Push the Icon for the iTENDO²-App on your home screen to open the App. - Page 44 Tablet and App The operation of the iTENDO² takes place in the different displays of the app. These can be selected in the left selection bar of the iTENDO² App. The tool holder, the project and the process can be changed with the selection bar of the top in every display mode.
- Page 45 Tablet and App iTENDO² selection Battery status Signal strength indicator Project selection Process selection Configuration area Settings Over Live display Trend display Recordings Alarm display Manage Process Tool Holder 01.00|Ident-Nr. 1494155|en...
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Page 46: Function Description
Tablet and App 7.4.3 Function description 1) iTENDO² selection: When using several tool holders, the iTENDO² can be selected according to the process. 2) Battery status: Indication of the battery status in percent. 3) Signal strength indicator: Indication of the signal strength per level of the symbol. 4) Project selection: Creation and Selection of various individual projects is possible. - Page 47 Tablet and App 10) Trend display: Range for monitoring the development of vibration values over time from the automatic recording. An upper and lower limit can be set per section. 11) Recordings: Selection and graphical display of previous automatic and manual recordings is possible.
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Page 48: Connect/Disconnect Tool Holder
Tablet and App 7.4.4 Connect/disconnect tool holder 1. Push the Button “ITN-TH-DEMO” then the scanning process is activated and a window with a list of tool holders to be connected appears. If a few seconds later no tool holder appears in the list, make sure that a Bluetooth connection is possible. -
Page 49: Create Projects And Processes
Tablet and App 7.4.5 Create projects and processes 1. To create a project, push the “Projects…” button in the selection bar at the top of each dis- play mode. A drop-down menu will open then. In this menu, push the button “Add pro- ject…”, now you can enter the name of your project and click on “OK”... -
Page 50: Screenshots
Tablet and App 7.4.6 Screenshots There are too ways to take screenshots in the App: 1. When you press the “On/Off” and “Quiet” button briefly you can always take a screenshot, in or out of the App. 2. In the App, you can take screenshots in the Live-, Trend- and Recording-display with the camera icon. -
Page 51: Live Display
Tablet and App 7.4.7 Live display In the Live display, the tool holder is selected in the drop-down menu. As soon as the connection is established, the vibration data determined with the tool holder is displayed in the central graph. The data from any tool holder that has also been connected in the last four hours is also displaying in the central graph. - Page 52 Tablet and App 6) Button to set the Live-alarm limit of automatic recording The Alarm limit is visually displayed as a red line in the central graph If an alarm is triggered, it is listed in the Alarm display 7) Button to drop down the setting menu for the scale parameters of the axes or to reset them 8) Button to reset the settings for the scale parameters of the axes and the manual graphic...
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Page 53: Trend Display
Tablet and App 7.4.8 Trend display The Trend-display is used to determine the average values of individual recorded processes from the automatic recordings. In the central graph, the average values can be compared and in addition limits can be set. A precondition for the display of trends is that individual recordings have been recorded for the selected cut. -
Page 54: Recording Display
Tablet and App 7.4.9 Recording display The Recording-display is used to list individual recorded processes from automatic and manual recording, if required they are displayed as different colored lines in the central graph. The legend below the central graph visualizes which recording has which line color. 1) Button to drop down the setting menu for the scale parameters of the axes and to reset the scaling... - Page 55 Tablet and App 7.4.9.1 Export Recordings In the “Recordings” display you can export data from the recordings. 1. Push the button to open the list of recorded processes. 2. Select the recordings whose data should be saved. 3. Push the “EXPORT” button, then the window with the folder where the data should be saved opens.
- Page 56 Tablet and App If you want to access the saved data, you need to push the “My Files” button on the tablet home screen. When the folder “My Files” opens, there are several ways to find the saved file: 1. With “Recent files” you can see the currently saved files 2.
- Page 57 Tablet and App With the file you can do different thinks: 1. Open the folder with your file 2. Push the file for a few seconds a. A selection bar at the bottom open You can share the file in different ways With “More”...
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Page 58: Alarm Display
Tablet and App 7.4.10 Alarm display The Alarm-display is used to list all alarms that have occurred recently. There are three different Alarms Alarm from the Trend-display for lower limit Alarm from the Live-display for exceeded the limit Alarm from the Trend-display for upper limit 1. -
Page 59: Manage Process Display
Tablet and App 7.4.11 Manage Process display The Manage process display is used to select the settings of the process and the project. All settings can be individually changed by the customer 7.4.5: Create projects and processes, explains the created process for a process or a project in more detail 1. -
Page 60: Tool Holder Display
Button to reset to factory settings, the tool holder name changed to the serial number from the tool holder (2.c) 2. In this range the information about the tool holder (a-c) are preset by SCHUNK and the information about the electronic (d-f) are preset by INNIRION a. -
Page 61: Charging
Tablet and App 7.5 Charging Do not charge the tablet for more than one week, otherwise there is a risk of battery overload and use only supplied charger and power supply unit. 7.6 Maintenance When cleaning the touch display, make sure to observe the following: •... -
Page 62: Possible Malfunctions In The Overall System
Possible malfunctions in the overall system 8 Possible malfunctions in the overall system Repairs should always be carried out at SCHUNK. If you have any questions about maintenance and repair, our technical customer service is availa- ble during our business hours: Service- telephone: +49-7133-103-2956 service.toolholder@de.schunk.com... -
Page 63: Possible Faults With The Itendo
Power socket has no voltage Check power socket Plug connection, loose USB cable Check plug connections Charger damaged Send device to SCHUNK 8.1.1 Possible faults with the iTENDO Malfunction / occuring Possible reason Measures to resolve error Tool is not sufficiently... -
Page 64: Spare And Wear Parts List
Spare and wear parts list 9 Spare and wear parts list Material-No. Description Quantity 1484493 iTENDO² pad – system with: Case, Tablet included App, Charger, USB-A to C cable, international USB power plug 1484677 Tablet with installed App 1484683 Charger iTENDO² 1484679 USB-A to USB-C Cable 1484675... -
Page 65: Editions And Changes
Editions and changes 10 Editions and changes Change Edition Change from: Change description date 18.11.2021 Michelle Lieberherr Startup 01.00|Ident-Nr. 1494155|en...
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