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Summary of Contents for SCHUNK KGG 220
- Page 1 Translation of the original manual Assembly and Operating Manual KGG 220 - 280 Gripper for small components...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights re- served. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and re- quires our written approval.
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Page 3: Table Of Contents
Connections...................... 16 5.2.1 Mechanical connection................ 16 5.2.2 Pneumatic connection................ 18 Mounting the sensor .................. 19 5.3.1 Overview of sensors ................ 19 5.3.2 Mounting inductive proximity switch IN 80 ........... 20 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... - Page 4 Disassembly and assembly ................. 26 7.4.1 Disassembling .................. 26 7.4.2 Assembling ..................... 26 Assembly drawing.................... 27 Translation of original declaration of incorporation .......... 29 Annex to Declaration of Incorporation............... 30 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168...
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Page 5: General
Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage. 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... -
Page 6: Applicable Documents
• Observe the specified maintenance and lubrication intervals • Observe the ambient conditions and operating conditions Parts touching the workpiece and wear parts are not included in the warranty. 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... -
Page 7: Scope Of Delivery
1.4.1 Pochette de joints ID.-No. of the seal kit Size ID number KGG 220 0370803 KGG 280 0370804 Contents of the sealing kit, Assembly drawing 27]. 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... -
Page 8: Basic Safety Notes
Using unauthorized spare parts can endanger personnel and dam- age the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... -
Page 9: Gripper Fingers
Due to its technical training, knowledge and experience, service personnel of the manufacturer is able to perform the delegated the manufacturer tasks and to recognize and avoid possible dangers. 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... -
Page 10: Personal Protective Equipment
• When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. • Secure the product against falling during transportation and handling. • Stand clear of suspended loads. 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... -
Page 11: Malfunctions
Risk of injury from objects falling and being ejected! Falling and ejected objects during operation can lead to serious injury or death. Take appropriate protective measures to secure the danger • zone. 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... - Page 12 • of the product. WARNING Risk of injury from sharp edges and corners! Sharp edges and corners can cause cuts. Use suitable protective equipment. • 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168...
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Page 13: Technical Data
* For use in dirty ambient conditions (e.g. sprayed water, vapors, abrasion or processing dust) SCHUNK offers corresponding product options as standard. SCHUNK also offers customized solutions for special applications in dirty ambient conditions. 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... -
Page 14: Design And Description
The aligned base jaws are actuated with compressed air directly by the fixed piston, which opens and closes them. The base jaws are synchronized by the internal rack and pinion arrangement.. 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... -
Page 15: Assembly
Connect the product via the hose-free direct connection. Ø Use O-rings from the accessory pack. ✓ Seal main air connections which are not required with locking ✓ screws. 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... -
Page 16: Connections
The depth of engagement of 13 mm (effective thread length, 9 mm) for fastening the base of the gripper absolutely must be ob- served. 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... - Page 17 M8 x 16 Effective thread length 12 mm Screw according to standard DIN EN ISO 4762 M6 x 75 (4x) Centering sleeve Ø 12 x 4 (2x) 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168...
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Page 18: Pneumatic Connection
• Close unused main air connections using the screw plugs from the enclosed pack. • For a hose-free direction connection, use the O-rings from the enclosed pack. 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... -
Page 19: Mounting The Sensor
• Information on handling sensors is available at schunk.com or from SCHUNK contact persons. 5.3.1 Overview of sensors Designation Inductive proximity switch IN 80 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... -
Page 20: Mounting Inductive Proximity Switch In 80
(5) and secure it with the counter nut (4) so that a sensing distance of about 0.8 mm is present between the clamping piece and the adjustable housing. 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... -
Page 21: Kgg 220 - 280 | Assembly And Operating Manual | En
2 is damped by the right clamping piece. The setting of the proximity switch is also done in accordance with the same steps. 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... - Page 22 2 is damped by the right clamping piece. The setting of the proximity switch is also done in accordance with points above. 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168...
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Page 23: Troubleshooting
One-way flow control valve is missing or Install and adjust one-way flow control adjustet incorrectly. valve. Loading too large. Check permissible weight and length of the gripper fingers. 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... -
Page 24: Gripping Force Is Dropping
SCHUNK recom- mends the use of quick-air-vent-valves dir- ectly at the product. Loading too large. Check permissible weight and length of the gripper fingers. 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... -
Page 25: Maintenance
Lubricant point Lubricant Metallic sliding surfaces microGLEIT GP 360 All seals Renolit HLT 2 Bore hole at the piston Renolit HLT 2 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... -
Page 26: Disassembly And Assembly
NOTICE! When inserting the gripper fingers (3) – with guide (19) and gear rack (18) – be sure that both gear racks (18) come together at the pinion (20) at the same time. 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... -
Page 27: Assembly Drawing
When inserting the gripper fingers (3) – with guide (19) and gear rack (18) – be sure that both gear racks (18) come together at the pinion (20) at the same time. 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... - Page 28 Notes Notes 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168...
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Page 29: Translation Of Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, January 2019 p.p. Ralf Winkler, Manager for development of gripping system components 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... -
Page 30: Annex To Declaration Of Incorporation
Risk of break-up during operation 1.3.3 Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 1.3.5 Risks related to combined machinery 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... -
Page 31: Kgg 220 - 280 | Assembly And Operating Manual | En
Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 1.6.5 Cleaning of internal parts 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168... - Page 32 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 03.00 | KGG 220 - 280 | Assembly and Operating Manual | en | 389168...
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