Manitowoc 140.5.204 Manuals

Manuals and User Guides for Manitowoc 140.5.204. We have 1 Manitowoc 140.5.204 manual available for free PDF download: Operation Manual

Manitowoc 140.5.204 Operation Manual (669 pages)

Telescopic crane

Brand: Manitowoc | Category: Construction Equipment | Size: 16 MB

Table of Contents
3
General
9
Contact Details of the Manufacturer
9
Instructions Concerning the Operating Manual
9
Purpose of the Operating Manual
9
Target Group
9
Structure of the Documentation
9
Illustrations and Symbols
10
Storage, Distributing
10
Product Description
11
Overall View
12
Overall View of Machine
12
Directional Information
13
Intended Use
13
Proper Use
13
Foreseeable Misuse
15
Limitation of Liability
15
Dangers
15
Product Designation
17
Technical Data
17
Performance Characteristics
17
Lifting Capacities
24
Dimensions and Weights
25
Energy Supply, Interfaces, Connections
37
Operating Fluids and Aids
38
Surrounding Area
52
Emissions
58
Equipment
58
Safety Instructions
59
Shown
59
Structure of a Warning
60
Signal Words and Warning Signs
60
Structure of Other Information
60
Product Safety
61
State-Of-The-Art
61
Regular Safety Tests
61
Basic Safety Instructions
61
Danger Zones
62
Zones with Stringent Safety Requirements
62
Safety and Monitoring Equipment
64
Signage
68
Uppercarriage Signage
68
Undercarriage Signage
81
Cab Signage
86
Cab Step Grid Signage
96
Personnel
97
Personnel Qualifications
97
General Specifications for Personnel
98
Provisions for the Operator
98
Specification for Service Technicians
99
Personal Protective Equipment
99
Hand Signals
101
Product-Specific Hazards
108
Mechanical Hazards
108
Electrical Hazards
110
Hazards Caused by Harmful Substances
110
Hazards Caused by the Hydraulic System
112
Hazards Caused by Noise and Vibration
113
Hazards Caused by Heat
113
Danger of Fire and Explosions
114
Design and Function
115
Design of the Machine
115
Overall Machine
116
Uppercarriage
117
Undercarriage
119
Abstützzylinder
119
Outrigger Pad
120
Counterweight
121
Cab
122
Boom
123
Fly Boom with Fly Boom Extension
124
Auxiliary Jib
125
Heavy-Duty Jib
125
Winch
126
Function Description
127
Load Moment Limitation
127
Boom
131
Exhaust Aftertreatment System
131
Control and Display Elements, Operating Modes
134
Warning Signals and Fault Indications
135
Acoustic Warning Signals
135
Optical Warning Signals
136
Fault Indications
137
Control and Display Elements
137
Undercarriage Control and Display Elements
137
Uppercarriage Control and Display Elements
141
Cab Control and Display Elements
144
Remote Radio Controls
170
SENCON Diagnostics and Control System - Control and Display Elements, Display Images
185
The SENCON Operating Concept
185
Colors and Meaning of the Symbols
186
Control Elements
187
Menu Icons
189
Quick-Select Icons
191
Display Elements
192
Warning and Information Symbols
193
Main Menu
197
Setup" Menu
202
Device Settings" Menu
219
General Information" Menu
224
Diagnostics" Menu
227
Operating the SENCON Diagnostics and Control System
234
Overview of the most Important Operating and Display Elements
235
Enabling/Disabling the Quick-Select Icons
235
Selecting a Menu
236
Navigating between Menu
236
Return to the Main Menu
237
Cancelling an Action
237
Setting Operating Parameters
237
Confirming Setup Status
238
Setting Values
239
Resetting a Fault Message
243
Operating Modes
243
Traveling
243
Setup Mode
244
Work Mode
244
Setting an Operating Mode
244
Start-Up and Setup
248
Notices
248
Safety Instructions Regarding Setup
249
Inspecting and Preparing the Installation Location
250
Prerequisites
250
Installation Location, Work Site
250
Procedure When the Maximum Permissible Wind Speed Has Been Reached
252
Procedure When the Maximum Permissible Wind Speed Has Been Reached out of Operation
253
Procedure When the Maximum Permissible Wind Speed Has Been Reached in Operation
253
Unloading the Machine after Transport
254
Preparing the Machine for Operation
255
Folding In/Out Steps
255
Folding the Walkways
257
Folding the Railing
259
Retracting/Extending the Railing Extension
263
Establishing a Power Supply for the Lifting Limit Switch on the Boom
265
Start the Machine
266
Setting the Track Width
266
Attaching the Hoist Rope
290
Ballasting the Machine
305
Setting up
322
Lower the Boom Completely
322
Mounting the Deflection Sheave
323
Enabling/Disabling the Holding Function
324
Setting up the Fly Boom
327
Setting up the Auxiliary Jib
377
Setting up the Heavy-Duty Jib
382
Removing the Ballast
403
Partially Ballasting the Machine
405
Removing the Hoist Rope
406
Checks and Acceptance Criteria
406
Operation
408
Safety Instructions for Operation
410
Starting up Daily Operation
411
General Maintenance Work
411
Setting up the Energy Supply
412
Filling up with Fuel
413
Manually Filling up with Fuel
414
Filling up Using the Fuel Pump (Option)
415
Refilling DEF
417
Enter the Machine
419
Climbing up to the Cab
419
Opening/Closing the Cab Door
420
Adjusting the Driver Seat
421
Fastening the Seat Belt
429
Adjusting the Rearview Mirror
430
Switching on the Machine
431
Preparing for Machine Start-Up
431
Starting the Engine
433
Turning on the Diesel Filter Heating
436
Setting Engine Speed
437
Activating Automatic Idle
438
Activating Ecomode
438
Warm-Up the Machine
438
Checking Functions
439
Using the Remote Radio Control (Option)
440
Switching on Remote Radio Control (Option)
441
Switching off Remote Radio Control (Option)
442
Switching Machine Lighting On/Off
443
Switching Work Light On/Off
443
Switching the Rotating Beacon On/Off
445
Moving the Cab
446
Tilting the Cab
446
Moving the Uppercarriage
447
Unlocking the Uppercarriage
448
Setting the Uppercarriage Slewing Speed
450
Release Slewing Gear Brake
451
Slewing the Uppercarriage
452
Set up the Swing Barrier Protection (Option)
458
Moving the Machine
462
Work Site and Tracks
463
Moving the Machine on Tracks
464
Moving the Machine at the Work Site
472
Stopping the Machine
474
Overview: Control Elements for Moving the Machine
474
Setting up the Machine at the Work Site
477
Move the Load
477
Raising and Lowering the Boom
480
Retracting/Extending the Boom
481
Retracting/Extending the Boom in Emergency Operation
485
Move Attachment Tool
493
Limiting the Operating Range
503
Bringing the Machine out of Overload
505
Regenerating the Exhaust Aftertreatment System
507
Carrying out Regeneration During Work Operation
507
Suppressing Regeneration
509
Initiating Regeneration Manually
510
Switching off the Machine
512
Parking the Machine
512
Switch off Engine
513
Climbing out of the Machine
515
Opening the Seat Belt
515
Opening/Closing the Cab Door
516
Leaving the Machine
517
Disconnecting the Energy Supply
518
Secure Machine
519
General Settings
520
Setting the Air Conditioning System
520
Setting the Auxiliary Heating System (Option)
521
Setting the Radio
522
Operating the Camera System
522
Switching the Cab Lighting On/Off
530
Fold Sun Visor
531
Moving the Roller Shade
532
Opening/Closing the Windshield
533
Opening/Closing the Door Window
534
Switching Windshield Wiper On/Off
535
Switching the Windshield Washer System On/Off
536
Malfunctions
536
Possible Malfunctions and Faults
536
Troubleshooting
552
Maintenance
575
Transport
576
Safety Instructions
576
Data of the Transported Goods
578
Transport Dimensions and Weights
578
Lifting Data
578
Means of Transport
584
Climbing up to the Cab
584
Leaving the Machine
586
Loading the Machine
587
Preparing the Machine for Loading
587
Loading the Stabilized Machine
587
Moving the Machine Onto the Transport Vehicle
620
Lifting the Machine Onto the Transport Vehicle
621
Securing the Machine for Transport
626
Unloading the Machine
628
Preparing the Machine for Unloading
628
Unloading the Stabilized Machine
628
Moving the Machine off the Transport Vehicle
662
Lifting the Machine off the Transport Vehicle
663
Disposal
664
Appendix
665
List of Abbreviations
665
Definition of Terms
665
Operating Modes Table
665
Tightening Torques
667
General Information
667
Standard Connections
667
Rotary Connection
669

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Manitowoc 140.5.204 Manuals

Manitowoc 140.5.204 Operation Manual (669 pages)

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