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Summary of Contents for SCHUNK LDL-US-0100
- Page 1 Translation of the Original Manual Assembly and Operation Manual LDL Linear motor shaft...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
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Page 3: Table Of Contents
Table of Contents Table of Contents General........................ 65 About this manual .................... 65 1.1.1 Presentation of Warning Labels ............. 65 1.1.2 Applicable documents ................ 66 Warranty ...................... 66 Scope of delivery .................... 66 Accessories ...................... 66 1.4.1 Optional accessories................ 66 Basic safety notes .................... 67 Intended use....................... - Page 4 Table of Contents Assembly ........................ 83 Mechanical connection of the module............... 83 6.1.1 dimensions ..................... 85 Electrical connection .................. 86 6.2.1 PE ground .................... 87 6.2.2 Electrical connections at the slide ............ 87 6.2.3 LE100 M12 incremental measuring system.......... 88 6.2.4 LE100 incremental measuring system ........... 89 6.2.5 MSA111C-DQ absolute measuring system .......... 90 6.2.6 Absolute measuring system TTK70 / TTK70S.......... 91 6.2.7 MSA111C absolute measuring system ........... 92...
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Page 5: General
General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual. -
Page 6: Applicable Documents
General 1.1.2 Applicable documents • General terms of business • Start-up instructions • Technical data for the module given on motor data sheet and program overview • Documentation for the used drive regulator • Assembly instructions for the automated system in which the module is to be used •... -
Page 7: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 06.00 | LDL | Assembly and Operation Manual | en | GAS341441... -
Page 8: Ambient Conditions And Operating Conditions
The product must be operated with drive control units. We recommend using the control units offered by SCHUNK. Please consult SCHUNK if you intend to use control units of other manufacturers. Protect the product from strong sunlight or heat. -
Page 9: Personal Protective Equipment
Basic safety notes 2.7 Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work. • When working on and with the product, observe the occupational health and safety regulations and wear the required personal protective equipment. -
Page 10: Malfunctions
Basic safety notes 2.10 Malfunctions Behavior in case of malfunctions • Immediately remove the product from operation and report the malfunction to the responsible departments/persons. • Order appropriately trained personnel to rectify the malfunction. • Do not recommission the product until the malfunction has been rectified. -
Page 11: Fundamental Dangers
Basic safety notes 2.13 Fundamental dangers General • Observe safety distances. • Never deactivate safety devices. • Before commissioning the product, take appropriate protective measures to secure the danger zone. • Disconnect power sources before installation, modification, maintenance, or calibration. Ensure that no residual energy remains in the system. -
Page 12: Protection Against Dangerous Movements
Basic safety notes 2.13.3 Protection against dangerous movements Unexpected movements Residual energy in the system may cause serious injuries while working with the product. • Switch off the energy supply, ensure that no residual energy remains and secure against inadvertent reactivation. •... -
Page 13: Protection Against Electric Shock
Basic safety notes 2.13.4 Protection against electric shock Work on electrical equipment Touching live parts may result in death. • Work on the electrical equipment may only be carried out by qualified electricians in accordance with the electrical engineering regulations. •... -
Page 14: Notes On Particular Risks
Basic safety notes 2.14 Notes on particular risks DANGER Risk of injury due to magnetic fields The integrated high performance permanent magnets can represent a risk to persons with an active or passive implant. Persons with heart pace-makers, active or passive implants are •... - Page 15 Basic safety notes WARNING Risk of injury from objects falling and being ejected! Falling and ejected objects during operation can lead to serious injury or death. Take appropriate protective measures to secure the danger • zone. WARNING Risk of burns through contact with hot surfaces! Surfaces of components can heat up severely during operation.
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Page 16: Technical Data
Technical Data 3 Technical Data Construction size LDL-US-0100 LDL-UL-0200 Max. hub [mm] 3800 3700 Nominal strengh [N] */** Maximum strengh [N] Repeatability [mm] ±0,01 ±0,01 Max. standstill current [A eff] Maximum current [A eff] Winding resistance at 25°C Z [Ohm] Max. -
Page 17: Overview Of Types
Technical Data 3.1 Overview of types LDL-UL-0200 and LDL-US-0100 linear motor axes All versions of the linear motor axes are available with multiple slides Linear motor axes type LDL-US—2 with two slides 06.00 | LDL | Assembly and Operation Manual | en | GAS341441... -
Page 18: Type Code
Technical Data 3.2 Type code Example: LD L - U S- 0100 - 1 - 300 - 524 - LxBV - 111A - 0122 - LxBV - 111A - 0122 LD L - U - 0100 - 1 - 300 - 524 Stroke measuring system Limit and reference switch V = brake valve... -
Page 19: Permissible Static Load
Technical Data 3.3 Permissible static load Permissible static load of the unit Item LDL-US-0100 LDL-UL-0200 Mx max. [Nm] My max. [Nm] Mz max. [Nm] Fy max [N] 6350 6350 Fz max [N] 6350 6350 06.00 | LDL | Assembly and Operation Manual | en | GAS341441... -
Page 20: Description Of The Options
Description of the options 4 Description of the options 4.1 Optional holding break In this option the product is equipped with a pneumatic brake. Pneumatic connection (only for the holding brake) 94]. The following should be noted here: • The holding brake is only released if the brake valve is driven and the axis is supplied with compressed air. -
Page 21: Optional Switching Valve
Description of the options 4.2 Optional switching valve In this option the holding brake can be controlled by a pneumatic switching valve. Pneumatic connection (only for the holding brake) 94] 4.3 Optional shock absorbers In this option the product is equipped with hydraulic shock absorbers. -
Page 22: Transport And Storage
Transport and storage 5 Transport and storage 5.1 Transport The product is a precision device. The packaging must protect the product from all external effects (such as mechanical shocks and humidity). 5.2 Storage Store the product in a clean, dry environment. Ambient temperature: 10 –... -
Page 23: Assembly
Assembly 6 Assembly 6.1 Mechanical connection of the module WARNING Risk of injury due to unexpected movements! If the power supply is switched on or residual energy remains in the system, components can move unexpectedly and cause serious injuries. Before starting any work on the product: Switch off the power •... - Page 24 Assembly The values apply to the whole mounting surface to which the Evenness of the product is mounted. mounting surface Requirements for evenness of the mounting surface (Dimensions in mm) Edge length Permissible unevenness < 100 < 0.02 > 100 <...
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Page 25: Dimensions
Assembly 6.1.1 dimensions LDN-Ex-xxxx LDL-US-0100 LDL-UL-0200 06.00 | LDL | Assembly and Operation Manual | en | GAS341441... -
Page 26: Electrical Connection
Assembly 6.2 Electrical connection WARNING Risk of injury due to unexpected movements! If the power supply is switched on or residual energy remains in the system, components can move unexpectedly and cause serious injuries. Before starting any work on the product: Switch off the power •... -
Page 27: Pe Ground
Assembly 6.2.1 PE ground M5 grounding screw 6.2.2 Electrical connections at the slide Connections on the product 1 Power connector 2 Measuring system connection 06.00 | LDL | Assembly and Operation Manual | en | GAS341441... -
Page 28: Le100 M12 Incremental Measuring System
Assembly 6.2.3 LE100 M12 incremental measuring system Description LE100 M12 Operating voltage [VDC] 5 ± 5 % Output signal Sin, Cos Signal amplitude [Vss] 1 ± 10 % Offset sine/cosine [V] 2.5 ± 0.5 % Signal period [µm] 1000 Reference signal, periodic [mm] Distance reading head - steel tape 0.05 - 0.2 Configuration... -
Page 29: Le100 Incremental Measuring System
Assembly 6.2.4 LE100 incremental measuring system Description LE100 Operating voltage [VDC] 5 ± 5 % Output signal Sin, Cos Signal amplitude [Vss] 1 ± 10 % Offset sine/cosine [V] 2.5 ± 0.5 % Signal period [µm] 1000 Reference signal, periodic [mm] Distance, reading head –... -
Page 30: Msa111C-Dq Absolute Measuring System
Assembly 6.2.5 MSA111C-DQ absolute measuring system Description MSA111C-DQ Operating voltage [VDC] 10 - 30 Distance reading head - magnetic tape [mm] 0.05 - 0.2 Configuration Tsens+ N.C. DÜA Tsens- N.C. DÜB 06.00 | LDL | Assembly and Operation Manual | en | GAS341441... -
Page 31: Absolute Measuring System Ttk70 / Ttk70S
Assembly 6.2.6 Absolute measuring system TTK70 / TTK70S Description TTK70 / TTK70S Operating voltage [VDC] 7 – 12 Output signal Hiperface, sin, cos Signal amplitude [Vss] 1 ± 10% Offset sine/cosine [V] 2.5 ± 0.5% Signal period [µm] 1000 Distance between reading head and 0.1 –... -
Page 32: Msa111C Absolute Measuring System
Assembly 6.2.7 MSA111C absolute measuring system Description MSA111C Operating voltage [VDC] 4.5 - 30 Output signal SSI, Sin, Cos Signal amplitude [Vss] 1 ± 10% Offset sine/cosine [V] 2.5 ± 0.5% Signal period [µm] 1000 Distance, reading head – measuring tape [mm] 0.1 - 0.2 Assignment adjust SIN-... -
Page 33: Motor
Assembly 6.2.8 Motor Power connector Pin allocation for power connector Assignment Note Phase (drive controller) Protective conductor (drive controller) Phase (drive controller) Phase (drive controller) n.c. n.c. Temperature Temperature 06.00 | LDL | Assembly and Operation Manual | en | GAS341441... -
Page 34: Pneumatic Connection (Only For The Holding Brake)
Assembly 6.3 Pneumatic connection (only for the holding brake) CAUTION Observe the requirements for the air supply Technical Data 76]. Pneumatic connection Switching valve Manual actuation Compressed air supply P (pressure range 5-7 bar) Output A 06.00 | LDL | Assembly and Operation Manual | en | GAS341441... - Page 35 Assembly Pneumatic diagram Pneumatic diagram for holding brake 06.00 | LDL | Assembly and Operation Manual | en | GAS341441...
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Page 36: Maintenance And Repair Work
Maintenance and repair work 7 Maintenance and repair work DANGER Danger from voltage! Touching live parts can be deadly. Switch off the power supply before any assembly, adjustment • or maintenance work and secure against being switched back on again. Only qualified electricians my carry out electrical installation •... - Page 37 Maintenance and repair work WARNING Risk of injury due to squeezing! At the moving linear axes, body parts can be squeezed and cause injuries. The danger zone must be surrounded by a safety fence during • operation. WARNING For safety reasons, maintenance work may only be carried out on a unit which has been switched off and depressurized.
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Page 38: Maintenance Intervals
Maintenance and repair work 7.1 Maintenance intervals To ensure the operational safety of the module over a long period of time, maintenance work must be carried out in specific intervals. Maintenance points Interval Maintenance work regulary Regularly check all electrical connections for firm seating. -
Page 39: Overview
Maintenance and repair work 7.2 Overview Overview linear motor axes End plate Guide block Motor housing Motor Guide blade Measuring connector carrier system 06.00 | LDL | Assembly and Operation Manual | en | GAS341441... -
Page 40: Changing The Motor Housing
Maintenance and repair work 7.3 Changing the motor housing WARNING Danger of crushing! Parts of the body may become crushed if the motor is attracted by the powerful magnets. Persons must keep out of the danger zone • Always assemble and disassemble motors with lifting screws •... -
Page 41: Uninstalling The Motor Housing
Maintenance and repair work changing the motor housing 7.3.1 Uninstalling the motor housing 1. Disassemble the protective conductor and motor cable. 2. Remove the screws (1) and the spacer (4). 3. Using lifting screws M6x35 ISO4762 (2), lift the motor housing (3) to bridge the magnetic force. -
Page 42: Changing The Recirculating Ball Bearing
Maintenance and repair work 7.4 Changing the recirculating ball bearing Uninstalling the recirculating ball bearing Uninstalling the recirculating ball bearing 1. Uninstalling the motor housing Uninstalling the motor housing 101] 2. Remove the screws (2) (6) (7). 3. Pull out the slide (3) upwards. 06.00 | LDL | Assembly and Operation Manual | en | GAS341441... - Page 43 Maintenance and repair work Installing the recirculating ball bearing Installing the recirculating ball bearing 1. Mount the two recirculating ball bearings (1) onto the locating bearing side of the guided slide. Tighten the screws only to some extent (2). 2. Place the guided slide (3) onto the guide (4) and push the two recirculating ball bearings (5) under the guided slide from the side.
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Page 44: Changing The Stroke Measuring System
Maintenance and repair work 7.5 Changing the stroke measuring system CAUTION Due to the adjustment work required, the stroke measuring • system should only be changed by specialist personnel. 7.6 Changing the magnetic strip Changing the magnetic strip 06.00 | LDL | Assembly and Operation Manual | en | GAS341441... - Page 45 Maintenance and repair work CAUTION The magnetic strip of the measuring system must not be exposed to a strong magnetic field. At about 30 gauss or more, the magnetic strip encoding will be destroyed! Keep it away from the secondary part (permanent magnets) of •...
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Page 46: Replacing The Holding Brake
Maintenance and repair work 7.7 Replacing the holding brake WARNING The pneumatic holding brake is not a safety component. The pneumatic holding brake prevents the guide rail from moving with respect to the guided slides when a force less than 150 N per brake is applied to the guide (braking effect when new). - Page 47 Maintenance and repair work Replacing the brake piston CAUTION When installing the disk springs (4), make sure the individual disk springs are placed in the correct position. Short slides are equipped with 5 disk springs • Long slides with double brakes are each equipped with 4 disk •...
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Page 48: Limit Switches And Reference Switches
Maintenance and repair work 7.8 Limit switches and reference switches Mechanical limit switches and inductive reference switch 1. Unscrew the mounting screws (1) of the switch baseplate (2) 2. Unscrew the mounting screws (3) of the switch (4 and 5) and replace the switch 3. -
Page 49: Troubleshooting
Troubleshooting 8 Troubleshooting 8.1 Product does not move Possible cause Corrective action Electrical connection incorrect e.g. Phase Electrical connection according rotator. specifications e.g. carry out circuit diagram. Error in the drive controller. See documentation for drive controller. 8.2 Product does not achieve the cycle times Possible cause Corrective action Attachments on the product have too much... -
Page 50: Spare Parts
Original spare parts Use only original spare parts of SCHUNK when replacing spare and wear parts. 9.2 Wearing parts The expected life span depends on the respective application, ambient conditions, load and cycle time. -
Page 51: Axes
Recirculating ball bearing GAS361448 size 42 Guide rails Profile guide 13 a all End plate GAS 319 743 14 a LDL-US-0100 Motor MGL-US-0100 GAS 368 645 14 b LDL-UL-0200 Motor MGL-UL-0200 GAS 368 659 14 c LDL-US-0100 Motor MGL-US-0100-RS GAS 368 370... -
Page 52: Measuring System
Spare parts 9.4 Measuring system Item Designation Num- Order Number tion Reading head LE100 5 m GAS 336 025 Reading head LE100 10 m GAS 341 782 Magnetic strip LE100 GAS 346 611 Magnetic strip clamp GAS 333 991 stroke-dependant 06.00 | LDL | Assembly and Operation Manual | en | GAS341441... -
Page 53: Holding Brake
Spare parts 9.5 Holding brake Item Designation Quantity Order Number Holding brake GAS 361 490 06.00 | LDL | Assembly and Operation Manual | en | GAS341441... -
Page 54: Accessories
Spare parts 9.6 Accessories Spare parts Accessories Item Designation Number Order Number Induktive switch GAS 329 162 PNP - closer Induktive switch GAS 312 263 PNP - opener Stoßdämpfer GAS 319 701 9.7 Aids Item Designation Quantity Order Number Cleaning cloth GAS 372 063 Oil 50 ccm GAS 301 478... -
Page 55: Translation Of Original Declaration Of Incorporation
10 Translation of original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1.B of the European Parliament and of the Council on machinery. Manufacturer/ SCHUNK Electronic Solutions GmbH Distributor Am Tannwald 17 D-78112 St. Georgen We hereby declare that on the date of the declaration the following partly completed machine complied with all basic safety and health regulations found in the directive 2006/42/EC of the European Parliament and of the Council on machinery. - Page 56 Translation of original declaration of incorporation 10.1 Annex to Declaration of Incorporation according 2006/42/EG, Annex II, No. 1 B 1.Description of the essential health and safety requirements pursuant to 2006/42/EC, Annex I that are applicable and that have been fulfilled with: Product designation Linear motor shaft Type designation To be provided by the System Integrator for the overall machine ⇓...
- Page 57 Translation of original declaration of incorporation Protection against mechanical hazards 1.3.7 Risks related to moving parts 1.3.8 Choice of protection against risks arising from moving parts 1.3.8.1 Moving transmission parts 1.3.8.2 Moving parts involved in the process 1.3.9 Risks of uncontrolled movements Required characteristics of guards and protective devices 1.4.1 General requirements...
- Page 58 Translation of original declaration of incorporation Information 1.7.1 Information and warnings on the machinery 1.7.1.1 Information and information devices 1.7.1.2 Warning devices 1.7.2 Warning of residual risks 1.7.3 Marking of machinery 1.7.4 Instructions 1.7.4.1 General principles for the drafting of instructions 1.7.4.2 Contents of the instructions 1.7.4.3...
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