SCHUNK GSW-B Series Assembly And Operating Manual

SCHUNK GSW-B Series Assembly And Operating Manual

Gripper with shank interface

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Translation of the original manual
Assembly and Operating Manual
GSW-B
Gripper with shank interface

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Summary of Contents for SCHUNK GSW-B Series

  • Page 1 Translation of the original manual Assembly and Operating Manual GSW-B Gripper with shank interface...
  • Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 389112 Version: 05.00 | 17/05/2021 | en...
  • Page 3: Table Of Contents

    Table of Contents Table of Contents General........................ 5 About this manual .................... 5 1.1.1 Presentation of Warning Labels ............... 5 1.1.2 Applicable documents ................ 6 1.1.3 Sizes ...................... 6 Warranty ...................... 6 Scope of delivery .................... 7 1.3.1 Accessories kit .................. 8 Accessories ...................... 8 Basic safety notes ....................
  • Page 4 Table of Contents Maintenance and Care.................... 28 Lubricants/Lubrication points................ 28 Disassemble product .................. 28 Replacing the seals .....................  28 Seal kit ........................  28 Assembly drawing.................... 29 Translation of original declaration of incorporation .......... 30 Annex to Declaration of Incorporation .............. 31 05.00 | GSW-B | Assembly and Operating Manual | en | 389112...
  • Page 5: General

    General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual.
  • Page 6: Applicable Documents

    • Catalog data sheet of the purchased product * • Assembly and operating manual of the gripper * The documents marked with an asterisk (*) can be downloaded on our homepage schunk.com 1.1.3 Sizes This operating manual applies to the following sizes: •...
  • Page 7: Scope Of Delivery

    General 1.3 Scope of delivery The scope of delivery includes • Gripper with shank interface GSW-B in the version ordered • Assembly and Operating Manual • Accessory pack • Fastening screws Fastening screws for assembling the gripper Fastening screws for with gripper ID number GSW-B 50-P...
  • Page 8: Accessories Kit

    General 1.3.1 Accessories kit ID.-No. of the accessory pack Accessory pack for ID number GSW-B 50 - 80 5520205 GSW-B 100 5520206 Content of the accessories pack: Assembly drawing  29]. 1.4 Accessories The following accessories, which must be ordered separately, are required for the product: •...
  • Page 9: Basic Safety Notes

    • Structural changes should only be made with the written approval of SCHUNK. 05.00 | GSW-B | Assembly and Operating Manual | en | 389112...
  • Page 10: Spare Parts

    Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 2.5 Ambient conditions and operating conditions Required ambient conditions and operating conditions...
  • Page 11: Personal Protective Equipment

    Basic safety notes 2.7 Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work. • When working on and with the product, observe the occupational health and safety regulations and wear the required personal protective equipment.
  • Page 12: Transport

    Basic safety notes 2.9 Transport Handling during transport Incorrect handling during transport may impair the product's safety and cause serious injuries and considerable material damage. • When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. •...
  • Page 13: Fundamental Dangers

    Basic safety notes 2.12 Fundamental dangers General • Observe safety distances. • Never deactivate safety devices. • Before commissioning the product, take appropriate protective measures to secure the danger zone. • Disconnect power sources before installation, modification, maintenance, or calibration. Ensure that no residual energy remains in the system.
  • Page 14: Protection During Commissioning And Operation

    Basic safety notes 2.12.2 Protection during commissioning and operation Falling or violently ejected components Falling and violently ejected components can cause serious injuries and even death. • Take appropriate protective measures to secure the danger zone. • Never step into the danger zone during operation. 2.12.3 Protection against dangerous movements Unexpected movements Residual energy in the system may cause serious injuries while...
  • Page 15: Protection Against Electric Shock

    Basic safety notes 2.12.4 Protection against electric shock Possible electrostatic energy Components or assembly groups may become electrostatically charged. When the electrostatic charge is touched, the discharge may trigger a shock reaction leading to injuries. • The operator must ensure that all components and assembly groups are included in the local potential equalisation in accordance with the applicable regulations.
  • Page 16: Technical Data

    Technical data 3 Technical data Size Mechanical operating data Weight [kg] 0.23 0.31 0.42 max. permitted speed [min-1] Ambient temperature [°C] Min. Max. IP rating Noise emission [dB(A)] ≤ 70 Operating data for media connection Pressure medium Compressed air, compressed air quality according to ISO 8573-1:7 4 4 Nominal working pressure [bar] [bar] compressed air...
  • Page 17: Assembly

    Assembly 4 Assembly 4.1 Mechanical connection of a GSW-B into a toolholder CAUTION The orientation of the GSW-B in the toolholder must be • determined by the customer. NOTE Never use a shrink fit chuck. Assembly options 1. Check if the O-rings (165) are insert in the shank. If necessary, insert the O-rings (165).
  • Page 18 Assembly SCHUNK TENDO Toolholder Sectioning GSW-B clamped in the TENDO toolholder from SCHUNK The shank of the GSW-B is surface clamped with the TENDO toolholder (Principle of clamping: Hydraulic expansion toolholder). Toolholder with WELDON mounting Sectioning GSW-B clamped in a WELDON mounting...
  • Page 19: Pressure Supply

    O-ring from the enclosed accessory kit of the SCHUNK gripper. • Screw-fit connectors (152) are only used if a SCHUNK TCU compensation unit is assembled at the same time. The screw-fit connector is not included in the scope of delivery.
  • Page 20 • If a SCHUNK gripper for outside gripping force maintenance is used (AS= The gripper is closed by spring force), the connection 2 or 4 at the GSW-B and the bottom connection „a“ at the gripper must be opened. The connection „A“ at the gripper has to be closed with a sealing screw (from the enclosed accessory kit of the gripper) and the connection „B“...
  • Page 21: Connection Of A Gsw-B To A Gripper

    SCHUNK parallel grippers PGN-plus / PGN-plus P Assembly of SCHUNK parallel grippers, shown as an example on PGN-plus Maximal screw-in depth of the fastening screws provided by the customer. 05.00 | GSW-B | Assembly and Operating Manual | en | 389112...
  • Page 22 Assembly Assembly of PGN-plus Mounting PGN-plus Mounting screw * M3 x 45 M4 x 50 M4 x 50 M5 x 70 Mounting screw DIN EN ISO 4762 according to standard Amount Max. depth of engagement from locating surface [mm] Max. tightening torque 11.0 [Nm] * included in the scope of delivery of the product...
  • Page 23 Assembly SCHUNK centric gripper PZN-plus Assembly of SCHUNK centric grippers, shown as an example on PZN-plus Maximal screw-in depth of the fastening screws provided by the customer. 05.00 | GSW-B | Assembly and Operating Manual | en | 389112...
  • Page 24 Assembly Assembly of PZN-plus Mounting PZN-plus Mounting screw * M3 x 40 M5 x 50 M6 x 55 M6 x 70 Mounting screw DIN EN ISO 4762 according to standard Amount Max. depth of engagement from locating surface [mm] Max. tightening torque 0.94 11.0 18.0...
  • Page 25: Mounting The Sensor

    – The assembly and operating manual and catalog datasheet are included in the scope of delivery for the sensors and are available at schunk.com. • Information on handling sensors is available at schunk.com or from SCHUNK contact persons. 4.4.1 Overview of sensors...
  • Page 26 Assembly 4.4.2 Mounting kit RSS radio sensor system You will find suitable transmission modules in our catalog. Overview mounting kit RSS Designation ID number AS RSS-GSW-B-H 0308440 Mounting the RSS onto the GSW-B AS RSS-GSW--AGE-XYZ-H 05.00 | GSW-B | Assembly and Operating Manual | en | 389112...
  • Page 27: Troubleshooting

    Troubleshooting 5 Troubleshooting 5.1 Product does not move? Possible cause Corrective action The required air connections are closed Open the required air connections. Compressed air lines switched. Check compressed air lines. Unused air connections open. Close unused air connections. The machine is equipped with a check valve. Use throttle Pressure supply  19].
  • Page 28: Maintenance And Care

    Replacing the seals  28]. • If required, the spare parts can be reordered or exchanged Assembly drawing  29]. 6.1 Lubricants/Lubrication points SCHUNK recommends the lubricants listed. Lubricant point Lubricant All seals Renolit HLT 2 6.2 Disassemble product Disassemble the module as shown in the chapter “Assembly drawing”...
  • Page 29: Assembly Drawing

    Maintenance and Care 6.5 Assembly drawing The following figure is an example image. It serves for illustration and assignment of the spare parts. Variations are possible depending on size and variant. Exploded view of the GSW-B * Wearing part, replace during maintenance. Included in the seal kit.
  • Page 30: Translation Of Original Declaration Of Incorporation

    7 Translation of original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1.B of the European Parliament and of the Council on machinery. Manufacturer/ SCHUNK GmbH & Co. KG Clamping and gripping technology Distributor Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar...
  • Page 31: Annex To Declaration Of Incorporation

    Annex to Declaration of Incorporation 8 Annex to Declaration of Incorporation according 2006/42/EG, Annex II, No. 1 B 1.Description of the essential health and safety requirements pursuant to 2006/42/EC, Annex I that are applicable and that have been fulfilled with: Product designation Gripper with shank interface Type designation GSW-B...
  • Page 32 Annex to Declaration of Incorporation Protection against mechanical hazards 1.3.6 Risks related to variations in operating conditions 1.3.7 Risks related to moving parts 1.3.8 Choice of protection against risks arising from moving parts 1.3.8.1 Moving transmission parts 1.3.8.2 Moving parts involved in the process 1.3.9 Risks of uncontrolled movements Required characteristics of guards and protective devices...
  • Page 33 Annex to Declaration of Incorporation Information 1.7.1 Information and warnings on the machinery 1.7.1.1 Information and information devices 1.7.1.2 Warning devices 1.7.2 Warning of residual risks 1.7.3 Marking of machinery 1.7.4 Instructions 1.7.4.1 General principles for the drafting of instructions 1.7.4.2 Contents of the instructions 1.7.4.3...
  • Page 36 Translation of the original manual SCHUNK GmbH & Co. KG Clamping and gripping technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us...

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