Novoferm NovoFold Installation Manual
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Novoferm NovoFold Installation Manual

Novoferm NovoFold Installation Manual

High-speed stacking door
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Installation Manual
EN
High-Speed Stacking Door - NovoFold
V03 - 12-2020

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Summary of Contents for Novoferm NovoFold

  • Page 1 Installation Manual High-Speed Stacking Door - NovoFold V03 - 12-2020...
  • Page 2 Installation Manual NovoFold English REVISIONS TABLE Date Prepared by Checked by Approved by Comments 02-02-2017 A.R.P. H.A.L. I.L.T. 07-09-2017 A.R.P. H.A.L. I.L.T. 18-06-2018 H.A.L. H.A.L. I.L.T. 05-08-2019 H.A.L. H.A.L. I.L.T.

  • Page 3: Table Of Contents

    CONTENTS LIST PURPOSE / SCOPE REGULATIONS INSTALLERS INSTALLATION 4.A. Important warnings 4.B. Elements that make up the kit 4.C. List of tools and equipment required for assembly 4.D. Pre-assembly steps 4.D.1. Arrival at the work site 4.D.2. Unloading of materials 4.E.

  • Page 4: Purpose / Scope

    Novoferm as a complete kit, and when this installation is carried out by an installer chosen by the user.

  • Page 5: Installation

    After the installation is completed, the correct operation of the door will be verified by filling in the corresponding register that certifies such verifications. For any information or interpretation regarding that set out in this manual, do not hesitate to contact the technical support service: Novoferm Nederland BV  088-8888112 ...

  • Page 6: Elements That Make Up The Kit

    4.B. Elements that make up the kit The door assembly kit consists of the elements detailed below: • Lateral guides: two welded assemblies formed by: Folded sheet metal drawer. Protective seals. Top and bottom cover. • Top drawer: a welded assembly formed by: Folded sheet metal drawer.

  • Page 7: Pre-Assembly Steps

    ATTENTION: Installers must strictly comply with the rules on safety in the workplace, on the work site and the safety of the installations. 4.D. Pre-assembly steps ATTENTION: All terms set out here with regard to safety are general terms. Along with this manual, you should always have available the manual for the prevention of occupational hazards, which provides more detailed information on safety measures.

  • Page 8: Door Assembly

    • The upper drawer and the lateral guides can be easily handled and transported by forklifts or pallet trucks, or by hand by several people depending on the weight (variable depending on the model and size of the door). • The canvas shall be handled with care so as not to damage its surface or reinforcements.

  • Page 9: Initial Checks

    Item Item Item Right lateral guide Motor Photocell Left lateral guide Door curtain (canvas) Control panel Top drawer Belt Top drawer covers Reinforcement bars Protective seal Motor cover Shaft support EasyReplace cover Belt clip with bearings (option) Shaft Buckle See 4.E.5b (page 22) for more information Pulley for the belt Bottom safety band...
  • Page 10 • Avoid installing the door in places where its use and duration are incompatible with the materials used to manufacture it. (e.g. Strongly corrosive environment). If in doubt, please contact Novoferm. • The installation of the door while children are present, or in any case while in the presence of persons not related to the assembly work, is forbidden.

  • Page 11: Door Placement

    ATTENTION: The company is not responsible for the installation not being earthed or the lack of differential switch. 4.E.3. Door placement Mandatory Mandatory Mandatory head protection foot protection hand protection Mandatory Mandatory Mandatory eye protection hearing protection body protection 4.E.3.a. Door placement - no space restriction. The lateral guides are set out on the floor, making sure that their inner side is facing upwards.
  • Page 12 • Pay attention to the correct position of the lateral guides! The door curtain guides on the underside of the side rails must always point inwards, as must the door leaf straps. Outside Door curtain guides Inside Figure 4b - Determining the correct position of the side guides •...
  • Page 13 • The reinforcements of the door curtain are guided in the lateral guides and the upper reinforcement is fixed to the horizontal drawer, introducing the threaded studs in the holes of the profile which is fixed to the drawer. Using these fixings, the height of the canvas can be adjusted. Figure 6 - Fixing the upper reinforcement of the canvas with the drawer.
  • Page 14 • Levelling and plumbing. Figure 8 - Door levelling. This installation manual must be handed to the customer and must be kept in a safe place throughout the whole period of use!
  • Page 15 • Fixing to the frame: If the opening is made of concrete/brick, the fastening will be achieved using a plastic plug and a coach screw, or a 10x80 mm metal plug. If the opening has a metal pre-frame, the fastening will be carried out with M10 screws of variable length depending on the dimensions of the metal pre-frame.
  • Page 16 • By turning the motor with the manually operated chain, the belts are passed through the buckles placed on the door curtain and fixed to the penultimate reinforcement using the clips supplied with the door. Figure 10 - Canvas buckle and clip. •...
  • Page 17 • Connect the motor to the control panel according to each model. Use the existing cable duct in the lateral drawer for this purpose. See motor and frame models in 4.E.7. Figure 12 -Cable Duct Situation. • Check the direction of rotation of the motor using the open and close buttons. If it is not correct, switch the position of the L1 and L2 cables with the power switched off.
  • Page 18 Placing of the cables in the door section. First adjust the length of the connection line by making a loop. The ends of the loop are then secured with electrical tape or similar. Before pulling the connection lines through, you must first cut them to around 3 cm. Now you can easily pull the line through the box with a suitable tool.
  • Page 19 4.E.3.a. Door placement - reduced space • Pay attention to the correct position of the lateral guides! The door curtain guides on the underside of the side rails must always point inwards, as must the door leaf straps. Outside Door curtain guides Inside Figure 16a - Determining the correct position of the side guides...
  • Page 20 • Scanning and checking the space. Figure 17 - Lateral check. This installation manual must be handed to the customer and must be kept in a safe place throughout the whole period of use!
  • Page 21 Raise top drawer, tie it to the lateral drawers and fix it provisionally. Figure 18 - Upper drawer connection with lateral guides. This installation manual must be handed to the customer and must be kept in a safe place throughout the whole period of use!
  • Page 22 Insert the door curtain sideways with the forklift and lift it up to fix it in the upper drawer. Then proceed with the unrolling of the door curtain gradually. Attention: If your NovoFold is equipped with the EasyReplace option, you can also lift the door curtain using the tension straps. For an extensive instructional video, please visit https://youtu.be/JVQPFdQgeSQ...

  • Page 23: Release Operation

    4.E.4 Release operation Depending on the characteristics of the door, there are two possibilities for manual operation if necessary: 4.E.4.a Crank drive Once it has been checked that the door cannot be operated, the following steps must be taken: • Remove the crank from its holder and insert it into the designated housing, turning it as far as it will go (1).

  • Page 24: Troubleshooting

    4.E.5b EasyReplace option If your NovoFold is equipped with the EasyReplace option, a damaged door curtain can easily be changed. For an extensive instruction video, please visit https://youtu.be/JVQPFdQgeSQ or use the QR code on the right.
  • Page 25 For doors with 9 < surface area ≤ 25 m SI 12.90 Output torque Number of output revolutions Drive shaft / hollow shaft 25 / 40 Fall time Parachute system (test point/certificate number) 14-003612-PR01 Maximum output speed connection / 156 / 90 disconnection with frequency converter operation Operating voltage 3~ 400...

  • Page 26: To The Required Control Panel

    4.E.7 Ratio of the installed motor to the required control panel In all cases the control panel will be the TS971 or TS981. 4.E.8 Installation and programming of the control panel Mandatory Mandatory Mandatory Mandatory head protection foot protection hand protection body protection •...

  • Page 27: Installation Of Accessories

    4.E.9 Installation of accessories • All accessories delivered with the door will be accompanied by its installation and instruction manual. • Read these manuals carefully and install the product accordingly. 4.E.10 Final checks Check the perfect fixing of the door structure to the opening. Ensure the correct tightening of the screws and plugs for fixing to the brick/concrete door space or to the metal pre-frame, or visually inspect the welding of the fixing points.
  • Page 28 NOVOFERM NEDERLAND B.V. Tel.: +31 (0)418 654 700 E-Mail: industrie@novoferm.nl www.novoferm.nl...

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