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Related Manuals for Novoferm NovoZip
Summary of Contents for Novoferm NovoZip
- Page 1 Installation Manual Self-Repairing High-Speed Door - NovoZip V03 - 09-2020...
- Page 2 Installation Manual NovoZip English REVISIONS TABLE Date Prepared by Checked by Approved by Comments 06-11-2018 P.H.M. H.A.L. I.L.T. 20-12-2018 P.H.M. H.A.L. I.L.T. 14-01-2019 P.H.M. H.A.L. I.L.T. 05-08-2019 H.A.L. H.A.L. I.L.T. 22-01-2020 H.A.L. H.A.L. I.L.T.
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Page 3: Table Of Contents
Contents PURPOSE / SCOPE REGULATIONS INSTALLERS INSTALLATION 4.A. Important warnings 4.B. Elements that make up the kit. 4.C. List of tools and equipment required for assembly 4.D. Pre-assembly steps 4.D.1. Arrival at the work site 4.D.2. Unloading of materials 4.E. Door assembly 4.E.1. -
Page 4: Purpose / Scope
Novoferm as a complete kit, and when this installation is carried out by an installer chosen by the user. -
Page 5: Installation
After the installation is completed, the correct operation of the door will be verified by filling in the corresponding register that certifies such verifications. For any information or interpretation regarding that set out in this manual, do not hesitate to contact the technical support service: Novoferm Nederland BV 088-8888112 ... -
Page 6: Elements That Make Up The Kit
• Documentation: Use and maintenance manuals 4.C. List of tools and equipment required for assembly The following is a list of tools required for the assembly and commissioning of the door, NOVOFERM assembly equipment: • Truck-Mounted Crane. Reach truck or forklift •... -
Page 7: Pre-Assembly Steps
ATTENTION: Installers must strictly comply with the rules on safety in the workplace, on the work site and the safety of the installations. 4.D. Pre-assembly steps ATTENTION: All terms set out here with regard to safety are general terms. Along with this manual, you should always have available the manual for the prevention of occupational hazards, which provides more detailed information on safety measures. -
Page 8: Door Assembly
Keep the transit areas free. 4.E. Door assembly 4.E.1. Component diagram Figure 1 - Main components of the NovoZip high-speed door This installation manual must be handed to the customer and must be kept in a safe place throughout the whole period of use! -
Page 9: Initial Checks
Item Item Item Right lateral frame Canvas with side zippers Motor support with plastic guide Left lateral frame Control panel Mounting bracket with plastic guide Pulley Upper spacer Flag Brush Roll cover Bearings Photocell Motor cover Motor Light curtain Right side cover 4.E.2. - Page 10 • Avoid installing the door in places where its use and duration are incompatible with the materials used to manufacture it. (e.g. Strongly corrosive environment). If in doubt, please contact Novoferm. • The installation of the door while children are present, or in any case while in the presence of persons not related to the assembly work, is forbidden.
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Page 11: Door Placement
4.E.3. Door placement Mandatory Mandatory Mandatory head protection foot protection hand protection Mandatory Mandatory Mandatory eye protection hearing protection body protection • Proceed to screw between the flag and its respective side frame. Figure 3 - Flag joint with side frame This installation manual must be handed to the customer and must be kept in a safe place throughout the whole period of use! - Page 12 The pulley assembly (pulley, bearings, motor support, motor and retracted canvas) is then attached to each of the flags. ATTENTION: This operation involves the upper spacer, whose function is to ensure the required design distance between the two sets formed by the frame and flag. Pulley assembly Flag Upper spacer...
- Page 13 • The side frames are lifted with the pulley assembly and presented in the hole where they are to be mounted. Figure 5 - Presentation of the side frames with the pulley assembly. • The frames and pulley assembly are levelled and flattened to ensure that the frames with the flags are at the same height and that they are in position.
- Page 14 • Mounting: If the opening is made of concrete/brick, the fastening will be achieved using a plastic plug and a coach screw, or a 10x60 mm metal plug. If the opening has a metal pre-frame, the fastening will be carried out with M8 screws of variable length depending on the dimensions of the metal pre-frame.
- Page 15 • Once we have screwed the assembly to the wall, we are ready to screw the outside of the side frame, as shown in the picture. Figure 8 - Fastening of the outside of the side frames This installation manual must be handed to the customer and must be kept in a safe place throughout the whole period of use!
- Page 16 • The roll cover is screwed onto the flags and then the motor cover. Figure 9 - Mounting of the roll cover and motor cover • The first section of the zipper canvas (between 2 and 4 teeth) must be stiffened by applying the special glue to help it descend.
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Page 17: Release Operation
ATTENTION: the motor, the control panel, and the safety devices are supplied with their corresponding installation, user and maintenance manuals. Please read the relevant manual carefully before installation. • Connect the motor to the control panel. See section 4.E.5 • Connect the control panel to the main power supply. -
Page 18: E.4.B. Chain Drive (Option)
4.E.4.b Chain drive (option) Once it has been checked that the door cannot be operated, the following steps must be taken: • Pull the red handle to activate the release system. When performing this operation the electric door drive is switched off. •... -
Page 19: Technical Characteristics Of The Motor
4.E.5 Technical characteristics of the motor. The door in standard configuration will be equipped with one of the two following motorization options: SI 3.5 350 FU Output torque Number of output revolutions OPENING 30 - 350 Number of output revolutions CLOSING 30 - 100 Number of output revolutions CLOSING >... - Page 20 SI 5 250 FU Output torque Number of output revolutions OPENING 30 - 250 Number of output revolutions CLOSING 30 - 100 Number of output revolutions CLOSING > 2.5 m 30 - 150 Drive shaft / hollow shaft 25,40 Fall time Parachute system (test point/certificate number) 14-003612-PR02 Maximum stop time...
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Page 21: Technical Characteristics Of The Control Panel
4.E.6 Technical characteristics of the control panel The standard control panel will be the TS971 control panel. Before installing the panel, read the enclosed manual carefully and perform the connections as indicated. Mandatory Mandatory Mandatory Mandatory head protection foot protection hand protection body protection A diagram is included to facilitate the panel connections. -
Page 22: Installation Of Accessories
4.E.7 Installation of accessories • All accessories delivered with the door will be accompanied by its installation and instruction manual. • Read these manuals carefully and install the product accordingly. 4.E.8 Final checks Check the perfect fixing of the door structure to the opening. Ensure the correct tightening of the screws and plugs for fixing to the brick/concrete door space or to the metal pre-frame. - Page 24 NOVOFERM NEDERLAND B.V. Tel.: +31 (0)418 654 700 E-Mail: industrie@novoferm.nl www.novoferm.nl...
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