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Summary of Contents for Lenze IE2
- Page 1 Mounting and switch-on instructions EN Three-phase AC motors IE2 three-phase AC motor m550-H Version B IE3 three-phase AC motor m550-P Version B...
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Page 3: Table Of Contents
Contents Contents About this document Document description Further documents Notations and conventions Safety instructions Basic safety instructions Application as directed Residual hazards Product information Identification of the products Nameplates Product codes Features Transport Storage Mechanical installation Important notes Preparation Installation Dimensions Mounting Product extensions... - Page 4 Contents Technical data Standards and operating conditions Conformities and approvals Protection of persons and device protection EMC data Environmental conditions Rated data Rated data 50 Hz Rated data 60 Hz Rated data 87 Hz Ecodesign Directive Environmental notes and recycling...
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Page 5: About This Document
The documentation must always be complete and in a perfectly readable state. • Further documents Information and tools with regard to the Lenze products can be found on the Internet: www.Lenze.com à Downloads... -
Page 6: Notations And Conventions
About this document Notations and conventions Notations and conventions Conventions are used in this document to distinguish between different types of information. Numeric notation Decimal separator Point Generally shown as a decimal point. Example: 1 234.56 Warnings UL Warnings Are used in English and French. UR warnings Text Engineering Tools... -
Page 7: Safety Instructions
Safety instructions Basic safety instructions Safety instructions Basic safety instructions Disregarding the following basic safety instructions and safety information may lead to severe personal injury and damage to property! Only use the product as directed. • Never commission the product in the event of visible damage. •... -
Page 8: Residual Hazards
Safety instructions Residual hazards Residual hazards Even if notes given are taken into consideration and protective measures are implemented, the occurrence of residual risks cannot be fully prevented. The user must take the residual hazards mentioned into consideration in the risk assessment for his/her machine/system. -
Page 9: Product Information
11.5 11.6 11.7 11.8 11.9 13.1 13.2 13.3 Position Contents Position Contents Manufacturer Motor code for Lenze frequency inverter Country of production Gearbox output data Approvals 13.1 Output torque Standards 13.2 Output speed Motor type 13.3 Load capacity Gearbox data... -
Page 10: Product Codes
Product information Identification of the products Product codes Product codes Motor product code Example Product type Motor Product family Version Efficiency class Size Overall length Short Medium Long Number of poles 4-pole Degree of protection IP54/IP55 IP65/IP66 Cooling Self-ventilation Forced ventilation Brake Without Spring-applied brakes... - Page 11 Product information Identification of the products Product codes Product code feedbacks Example 1024 Meaning Variant Product code Product family Resolver Resolver for safety function Incremental encoder Incremental encoder with commutation signal Absolute value encoder, singleturn Absolute value encoder, multiturn Number 2-pole Resolver for servo motors 2-pole Resolver for three-phase AC motors...
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Page 12: Features
Product information Features Features The following figure provides an overview of the elements and connections on the product. Their position, size and appearance may vary. Motor connection Output flange Cooling Feedback Output shaft Brake Temperature monitoring Foot... -
Page 13: Transport
Transport Transport Ensure appropriate handling. • Make sure that all component parts are securely mounted. Secure or remove loose • component parts. Only use safely fixed transport aids (e.g., eye bolts or support plates). • Do not damage any components during transport. •... -
Page 14: Storage
Storage Storage Storage up to one year: If possible, in the manufacturer's packaging • In dry, low-vibration environment without aggressive atmosphere • Protect against dust and impacts • Observe the climatic conditions according to the technical data • 4Environmental conditions ^ 43... -
Page 15: Mechanical Installation
Ambient media − especially chemically aggressive ones − may damage shaft sealing rings, • lacquers and plastics. Lenze offers special surface and corrosion protection in this case. • Preparation Protect shaft sealing rings from contact with solvents. -
Page 16: Mounting
Mechanical installation Mounting Mounting Transmission elements Fit or remove transmission elements only using suitable equipment. • For fitting the transmission elements use the center hole in the shaft. • Avoid impacts and shocks. • In case of a belt drive, tension the belt in a controlled manner according to manufacturer •... -
Page 17: Product Extensions
Mechanical installation Mounting Product extensions Product extensions Assembly of lockable manual release lever in operating position Cheese head screw with hexagon nut Manual release lever Manual release shackle Fan cover Terminal block How to mount the manual release lever 1. Screw the cheese head screw with hexagon nut (1) loosely into the terminal block (3). 2. - Page 18 Mechanical installation Mounting Product extensions Handling of lockable manual release lever NOTICE ▶ Only lock the hand release in the service position for service work! ▶ The manual release must not be locked in the service position during operation, otherwise the brake could be damaged! ▶...
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Page 19: Electrical Installation
Reduction of the DC-bus voltage (threshold for brake chopper voltage) • Use of filters, chokes • Use of special motor cables • Preparation EMC-compliant wiring The EMC-compliant wiring is described in detail in the documentation of the Lenze inverters. -
Page 20: Motor Connection
Electrical installation Motor connection Motor connection To connect the motor correctly, you must follow: The notes in the terminal box of the motor. • The notes in the configuration document of the motor. • The technical data on the motor nameplate. •... -
Page 21: Connection Via Terminal Box
Electrical installation Motor connection Connection via terminal box Connection via terminal box Observe the notes on wiring, data on the nameplate, and the connection diagram in the terminal box. The connection must ensure a continuous and safe electrical supply: No protruding wire ends •... - Page 22 Electrical installation Motor connection Connection via terminal box Tightening torques for cover screw connections and cable glands The opening cutouts for the cable glands are closed with plugs. In the case of the blower terminal box, the opening is only arranged on one side.
- Page 23 Electrical installation Motor connection Connection via terminal box Terminal data PE connection Second temperature monitoring Mains connection Brake or feedback Temperature monitoring Brake and feedback Motor frame size 0100 Mains connection Terminal U1, V1, W1 Tightening bolt Tightening torque PE connection Terminal Connection type Screw terminal...
- Page 24 Electrical installation Motor connection Connection via terminal box Power connection Bridge arrangement Y/Δ circuit Terminal box, power Contact Name Meaning PE conductor Motor winding phase DC brake connection Terminal box, DC brake Contact Name Meaning Brake + Brake - AC brake connection Switching contact - DC switching Terminal box, AC brake Contact...
- Page 25 Electrical installation Motor connection Connection via terminal box Terminal box, incremental encoder HTL/TTL Contact Name Meaning + UB Supply + Mass A/+COS Track A / + COS A¯ A¯/Ref COS Track A inverse /-COS B/+SIN Track B / +SIN B¯ B¯/Ref SIN Track B inverse/-SIN Zero track / + RS485...
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Page 26: Connection Via Icn Connector
Electrical installation Motor connection Connection via ICN connector Connection via ICN connector Position of the connections Position Meaning Note ICN-M23 6-pin connector Indicate the mounting position of connectors in the order: • Power connection • Shown “R” • Brake connection •... - Page 27 Electrical installation Motor connection Connection via ICN connector ICN-M23 connector assignment 8-pole ICN M23 8-pole Contact Name Meaning Power phase U PE conductor Power phase W Power phase V Temperature monitoring: TCO Temperature monitoring: TCO BD1 / BA1 Brake DC +/AC ≤ 230 V BD2 / BA2 Brake DC-/AC ≤...
- Page 28 Electrical installation Motor connection Connection via ICN connector ICN-M23 connector assignment Incremental and SinCos absolute value encoder Hiperface© Code 20° ICN M23 for incremental and SinCos absolute value encoder Hiperface Contact Name Meaning Track B / +SIN A¯ Track A inverse /-COS Track A / + COS Supply + Mass...
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Page 29: Connection Via M12 Connector
Electrical installation Motor connection Connection via M12 connector Assembly of ICN connectors NOTICE Live cables! Possible destruction of the connector. ▶ Never remove connector when voltage is being applied! ▶ Disable inverter before removing the connector! NOTICE Loss of the protection class due to incorrect mounting! Malfunctions may occur. -
Page 30: Connection Via Han Connector
Electrical installation Motor connection Connection via HAN connector Connection via HAN connector Position of the connections Note Meaning Power connection Brake connection PE connection Connection of temperature monitoring Additionally for HAN-Modular: • Rectifier connection HAN 10E connector The motor connection is specified in the counter plug. The connector is only suitable for motors with the connection method Y/Δ. - Page 31 Electrical installation Motor connection Connection via HAN connector HAN modular connector The motor connection is specified in the terminal box. HAN modular 16 A pin assignment HAN modular 16 A Module Contact Name Meaning Motor winding phase Blank module TKO +PT1000 Temperature monitoring +/AC Brake...
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Page 32: Commissioning
Default Ambient temperature 0 °C … +40 °C Note At an ambient temperature generally over +30 °C: • A check of the application case by Lenze is required. Deep-freeze Ambient temperature -30 °C … +10 °C Note When starting a cold motor at below -20 °C, you have to expect an increased starting torque on account of the higher viscosity of the roller bearing grease. -
Page 33: Before Initial Switch-On
Commissioning Before initial switch-on Before initial switch-on That the drive does not show any visible signs of damage. • Is the mechanical fixing o.k.? • Is the electrical connection ok? • Are all rotating parts and surfaces that may become hot protected against contact? •... -
Page 34: Maintenance
Regulations 2008] . Any work on the safety encoder which has not been executed professionally will cause a loss of the safety functions. ▶ The safety encoder may only be repaired or replaced by the Lenze service or its authorised persons. -
Page 35: Maintenance Intervals
Maintenance Maintenance intervals Maintenance intervals Motor Time interval Measures Description of the operations Every 6 months Clean motor Remove dirt and dust deposits. To be inspected more frequently in the case of heavy dirt accumulation. After 3 hours, then every 2 years Check fastening elements Check all fixing screws on the motor (foot and flange fixing ...) for tightness. -
Page 36: Maintenance Work
Maintenance Maintenance work Maintenance work Maintenance work at the spring-applied brake NOTICE ▶ Brakes with defective armature plates, springs or flanges must be completely replaced. ▶ Before carrying out maintenance work, identify the brake and motor protection type from the nameplate. 4Nameplates Before working on the brake, remove the integral fan cover or blower cover on the motor. - Page 37 Maintenance Maintenance work Spring-applied brake ABR IP65/66 Spring-applied brake HBR IP54/55 Spring-applied brake ABR IP54/55 Stator Sleeve bolt with hexagon Armature plate Sealing plug Cheese head screw Air gap How to check the air gap: 1. Do not energize the brake. 2.
- Page 38 Maintenance Maintenance work Holding brake HBR Brake Braking torque is static Air gap L,max HBR 06 0.2 ±0.1 HBR 08 HBR 10 HBR 12 0.3 ±0.1 HBR 14 HBR 16 +0.10 HBR 18 -0.05 Application brake ABR, protection class IP54/55 Brake Tightening torque Air gap...
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Page 39: Repair
First check the possible causes of malfunction according to the 4Diagnostics and fault • elimination ^ 40 If the fault cannot be remedied using one of the measures listed, please contact the Lenze • service department. The contact data can be found on the rear of this documentation. -
Page 40: Diagnostics And Fault Elimination
Adjust rated operating mode to the specified • Externally ventilated or self-ventilated motors 60034-1) exceeded operating conditions. Determination of correct > 110 °C drive by expert or Lenze customer service Loose contact in supply cable (temporary Tighten loose contact single-phase operation!) Fuse has blown (single-phasing!) - Page 41 Diagnostics and fault elimination Malfunctions For resistance measurement, observe the data on the brake nameplate. Trouble Possible cause Remedy Brake does not release, Coil is interrupted Measure the resistance of the coil with a multimeter: Air gap is not zero •...
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Page 42: Technical Data
Standards and operating conditions Conformities and approvals Technical data Standards and operating conditions Conformities and approvals More information and certificates of approval can be found under E2/IE3 m500 three-phase AC motors (Lenze.com) Europe Country Conformity/approval Labelling on product European Union... -
Page 43: Environmental Conditions
Technical data Standards and operating conditions Environmental conditions Environmental conditions Energy efficiency High Efficiency Class IE2 EN IEC 60034-30-1 Premium Efficiency IE3 class Climate Storage EN 60721-3-1:1997 1K3 (-25 ... +60 °C) Transport EN 60721-3-2:1997 2K3 (-25 ... +70 °C) EN 60721-3-3:1995 + 3K3 (0 ... -
Page 44: Rated Data
Technical data Rated data Rated data 50 Hz Rated data Rated data 50 Hz Motor M55BH 063S04 063M04 063L04 071M04 071L04 Rated power 0.12 0.18 0.25 0.37 0.55 rated Rated speed 1415 1400 1390 1425 1430 rated Max. speed 4500 4500 4500 4500... - Page 45 Technical data Rated data Rated data 50 Hz Motor M55BP 080M04 090M04 090L04 100M04 100L04 112M04 Rated power 0.75 rated Rated speed 1455 1465 1465 1470 1470 1470 rated Max. speed 4500 4500 4500 4500 4500 4500 Rated voltage Delta rated, Δ...
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Page 46: Rated Data 60 Hz
Technical data Rated data Rated data 60 Hz Rated data 60 Hz Motor M55BH 063S04 063M04 063L04 071M04 071L04 Rated power 0.12 0.18 0.25 0.37 0.55 rated Rated speed 1725 1715 1710 1735 1740 rated Max. speed 4500 4500 4500 4500 4500 Rated voltage... - Page 47 Technical data Rated data Rated data 60 Hz Motor M55BP 080M04 090M04 090L04 100M04 100L04 112M04 Rated power 0.75 rated Rated speed 1760 1770 1770 1775 1770 1775 rated Max. speed 4500 4500 4500 4500 4500 4500 Rated voltage Star rated, Y Rated current 460 V...
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Page 48: Rated Data 87 Hz
Technical data Rated data Rated data 87 Hz Rated data 87 Hz Motor M55BH 063S04 063M04 063L04 071M04 071L04 Rated power 0.21 0.33 0.45 0.66 rated Rated speed 2525 2505 2500 2535 2540 rated Max. speed 4500 4500 4500 4500 4500 Max. - Page 49 Technical data Rated data Rated data 87 Hz Motor M55BP 080M04 090M04 090L04 100M04 100L04 112M04 Rated power 1.35 7.35 rated Rated speed 2565 2575 2575 2580 2580 2580 rated Max. speed 4500 4500 4500 4500 4500 4500 Max. torque 19.7 28.7 39.1...
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Page 50: Ecodesign Directive
54.9 56.4 62.5 69.5 70.4 69.5 70.8 Efficiency level Name of the manufacturer Lenze SE · Hans-Lenze-Str. 1 · 31855 Aerzen · GERMANY Commercial register number Hannover HRB 204803 Model identifier of the M55BH063S04 M55BH063M04 M55BH063L04 M55BH071M04 product Number of poles of the... - Page 51 76.2 82.6 83.1 84.4 84.6 85.1 85.5 Efficiency level Name of the manufacturer Lenze SE · Hans-Lenze-Str. 1 · 31855 Aerzen · GERMANY Commercial register number Hannover HRB 204803 Model identifier of the M55BH071L04 M55BP080M04 M55BP090M04 M55BP090L04 product Number of poles of the...
- Page 52 87.9 88.3 88.5 89.8 90.1 90.3 90.2 Efficiency level Name of the manufacturer Lenze SE · Hans-Lenze-Str. 1 · 31855 Aerzen · GERMANY Commercial register number Hannover HRB 204803 Model identifier of the M55BP100M04 M55BP100L04 M55BP112M04 M55BP132M04 product Number of poles of the...
- Page 53 90.8 90.9 91.9 92.8 92.6 93.2 92.9 Efficiency level Name of the manufacturer Lenze SE · Hans-Lenze-Str. 1 · 31855 Aerzen · GERMANY Commercial register number Hannover HRB 204803 Model identifier of the M55BP132L04 M55BP160M04 M55BP160L04 M55BP180M04 product Number of poles of the...
- Page 54 η Efficiency at 50 % rated load 93.7 93.6 Efficiency level Name of the manufacturer Lenze SE · Hans-Lenze-Str. 1 · 31855 Aerzen · GERMANY Commercial register number Hannover HRB 204803 Model identifier of the M55BP180L04 product Number of poles of the...
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Page 55: Environmental Notes And Recycling
Lenze products and their packaging: Lenze products are partly subject to the EU Directive on the restriction of certain hazardous substances in electrical and electronic equipment 2011/65/EU: RoHS Directive [UKCA: S.I. 2012/3032 - The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012] . - Page 56 Lenze SE Postfach 101352 · 31763 Hameln Hans-Lenze-Straße 1 · 31855 Aerzen GERMANY Hannover HRB 204803 Phone +49 5154 82-0 Fax +49 5154 82-2800 sales.de@lenze.com www.Lenze.com © 12/2021 · 4.0 · www.Lenze.com...
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