BUSCH R50160D Installation And Operating Instructions Manual

Vacuum pumps
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In stal la tion and Op er at ing
In struc tions
Vac uum pumps
R 5 0160 D / R 5 0202 D / R 5 0250 D / R 5 0302 D
Ate liers Busch S.A.
Zone industrielle
2906 Chevenez
Swit zer land
0870524627 /
040106 / Mod i fi ca tions re served

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Summary of Contents for BUSCH R50160D

  • Page 1 In stal la tion and Op er at ing In struc tions Vac uum pumps R 5 0160 D / R 5 0202 D / R 5 0250 D / R 5 0302 D Ate liers Busch S.A. Zone industrielle 2906 Chevenez Swit zer land...
  • Page 2: Table Of Contents

    Prin ciple of ope ra tion ..... . . 3 Busch – All over the World in Indus try ....26 Oil Cir cu la tion .
  • Page 3: Product Description

    At any time gas is suc ked in and only af ter prior consul ta tion with Busch. at al most any time ejec ted. The re fore the va cuum pump works almost pulsation free.
  • Page 4: Oil Circulation

    The non-OEM spa res mar ket of fers ex haust fil ters that are geo me - tri cal ly com pa tible with Busch - va cuum pumps, but do not fea ture In or der to fa ci li tate the start of the pump, an of floa ding valve (op tio - the high re ten tion ca pa ci ty of ge nuine Busch-ex haust fil ters.
  • Page 5: Noise Emission

    If any thing re mains to be cla ri fied please contact your Busch Per sons staying in the vi ci ni ty of a non noise in su la ted va cuum representative! pump over ex ten ded pe riods shall wear ear protection.
  • Page 6: Commissioning After Conservation

    98/37/EC are com plied with (in the res pon si bi li ty of the de si - or der to avoid a loss of ef fi cien cy. Seek ad vice from your Busch re pre - gner of the ma chi ne ry into which the va cuum pump is to be sen ta tive in cor po ra ted;...
  • Page 7: Electrical Connection / Controls

    Seek ad vice from your Busch re pre sen ta tive The connec tion sche mes gi ven be low are ty pi cal. De pen ding on the...
  • Page 8: Connecting Lines/Pipes

    (VS 100, VE 101), a spe ci fic pro ce dure must In case the le vel has fal len be low the MIN-mar king of the oil sight be ap plied. This pro ce dure is avai lable near all the Busch ser vice glass: companies.
  • Page 9: Operation Notes

    Busch Make sure that the bal last valve (477) is open and will re main open du ring ope ra tion Max.
  • Page 10: Maintenance Schedule

    Change the oil (see “Change the oil”) If ap pro priate re tro fit a gas bal last (Busch Ser vice) and ob serve the NOTE: The main te nance in ter vals de pend very much on the in di vi dual chap ter “Ope ra ting No tes, Con veying Con den sable Vapours”...
  • Page 11: Oil And Oil Filter Change

    = Make sure that the used oil fil ter (d,100) is still in place Busch re com mends the use of a fil ter pres sure gauge (avai lable as ac - Create res pec ti ve ly 5 li tres of flus hing agent for the ver sions R 5 ces so ry, see “Acces so ries”).
  • Page 12: Assessment

    Busch-va cuum pumps, but do not fea ture (see na me plate) the high re ten tion ca pa ci ty of ge nuine Busch-ex haust fil ters and de - Check that the dis charge air is free from oil te rio rate the ser vice life and the ef fi cien cy of the va cuum pump due to their in crea sed back pres sure.
  • Page 13: Overhaul

    Any dis man tling of the va cuum pump that is beyond of what is des - The va cuum pump must be de con ta mi na ted prior to dis po sal. cri bed in this ma nual must be done by spe cial ly trai ned Busch ser - vice personnel only.
  • Page 14: Troubleshooting

    (re place with iden ti cal ly di men sio ned parts only) A shaft seal is lea king Re place the shaft seal ring (Busch ser vice) The ex haust valve (g) is not pro per ly sea ted or Di sas semble and reas semble the ex haust...
  • Page 15 The ra dial clea rance bet ween the ro tor (o) and Read just the va cuum pump (Busch ser vice) the cy lin der is no lon ger ade quate Inter nal parts worn or da ma ged Re pair the va cuum pump (Busch ser vice) The oil re turn line starts in an area ven ted to at mos phe ric pres sure.
  • Page 16 After shut ting down the va cuum pump the Re pair the va cuum pump (Busch ser vice) va cuum sys tem exer ted un der pres sure onto Make sure the va cuum sys tem will not exert the pump cham ber which suc ked back ex ces -...
  • Page 17 The va cuum pump runs very hot Insuf fi cient air ven ti la tion Make sure that the co o ling of the va cuum pump is not im pe ded by dust/dirt (the oil sump tem pe ra ture shall not ex ceed 100 °C) Clean the fan co wlings, fan wheels, ven ti la - tion screens and co o ling fins...
  • Page 18 Re turn Valve clea ning”) The oil re turn line is clog ged or bro ken Re pair the oil tu bing (Busch ser vice) Re place a bro ken oil re turn line with an iden ti - cal ly di men sio ned line...
  • Page 19: Exploded View

    Exploded view Exploded view Page 19...
  • Page 20: Spare Parts

    Exhaust fil ter 0532 000 508 low please al ways quote the type and the se rial no. of the va cuum pump. This will al low Busch ser vice to check if the va cuum pump is O-ring 0486 000 512 com pa tible with a mo di fied or improved part.
  • Page 21: Wearing Parts Kit

    Wearing parts kit R 5 0160 D R 5 0250 D Wea ring Des crip tion parts kit R 5 0202 D R 5 0302 D consis ting of all Set of seals 0990 516 589 0990 516 591 ne ces sa ry seals consis ting of set Over haul kit of seals and all...
  • Page 22: Oil

    De no mi na tion VM 032 VM 068 VM 100 VE 101 VMH 100 VS 100 ISO-VG Base Mi ne ral oil Mi ne ral oil Mi ne ral oil Syn the ti cal oil Mi ne ral oil Den si ty [g/cm 0,872 0,884...
  • Page 23: Technical Data

    Technical data Tech ni cal data R 5 0160 D R 5 0202 D R 5 0250 D R 5 0302 D No mi nal dis pla ce ment 50 (60) Hz 160 (190) 200 (240) 250 (300) 300 (360) Ulti mate pres sure hPa (mbar) No mi nal mo tor ra ting...
  • Page 24: Ec Declaration Of Conformity

    NOTE: This De cla ra tion of Con for mi ty and the -mark af fixed to the na me plate are va lid for the va cuum pump wi thin the Busch-scope of de li ve ry. When this va cuum pump is in te gra ted into a lar ger ma chi ne ry the ma nu fac tu rer of the lar ger ma chi ne ry (this can be ope ra tor, too) must conduct the confor mi ty as sess ment pro cess for the lar ger ma chine, issue the De cla ra tion of Con for mi ty for it and affix the -mark.
  • Page 25: Busch - All Over The World In Industry

    Busch – All over the World in Industry www.busch-va cuum.com Norway Dr.-Ing. K. Busch GmbH Australia Niederlassung Nord Busch Vakuumteknikk AS Busch Australia Pty. Ltd. Ernst-Abbe-Str. 1-3 Hestehagen 2 Factory 5 / 38 Beverage Drive 25451 Quickborn 1440 Drøbak P O Box 294...

This manual is also suitable for:

R50202dR50250dR50302d

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