BUSCH R 5 Instruction Manual

BUSCH R 5 Instruction Manual

Oil-lubricated rotary vane vacuum pumps
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Instruction Manual
R 5
Oil-Lubricated Rotary Vane Vacuum Pumps
RA 1000 B, RA 1600 B
RC 1000 B, RC 1600 B
Ateliers Busch S.A.
Zone industrielle, 2906 Chevenez
Switzerland
0870569784/-0003_en / Original instructions / Modifications reserved
17/02/2017

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Summary of Contents for BUSCH R 5

  • Page 1 All manuals and user guides at all-guides.com Instruction Manual Oil-Lubricated Rotary Vane Vacuum Pumps RA 1000 B, RA 1600 B RC 1000 B, RC 1600 B Ateliers Busch S.A. Zone industrielle, 2906 Chevenez Switzerland 0870569784/-0003_en / Original instructions / Modifications reserved 17/02/2017...
  • Page 2: Table Of Contents

    All manuals and user guides at all-guides.com Table of Contents Table of Contents 1 Safety........................... 3 2 Product Description ..................... 4 2.1 Operating Principle....................5 2.2 Application ......................5 2.3 Standard Accessories .................... 5 2.3.1 Temperature Switch "Gas" ................5 2.3.2 Level and Temperature Switch ..............5 2.4 Optional Accessories.....................
  • Page 3: Safety

    Safety Prior to handling the machine this instruction manual should be read and understood. If anything needs to be clarified please contact your Busch representative. Read carefully before use and keep for future reference. This instruction manual remains valid as long as the customer does not change anything on the product.
  • Page 4: Product Description

    All manuals and user guides at all-guides.com 2 | Product Description Product Description TS 1 TS 2 GB 1 GB 2 OUT 1 OUT 2 Suction connection Motor terminal box Discharge connection Directional arrow Oil fill plug Exhaust filter Oil sight glass Nameplate Oil drain plug Oil filter...
  • Page 5: Operating Principle

    Conveying of other media leads to an increased thermal and/or mechanical load on the machine and is permissible only after a consultation with Busch. The machine is intended for the placement in a non-potentially explosive environment. The machine is capable of maintaining ultimate pressure.
  • Page 6: Inlet Filter

    All manuals and user guides at all-guides.com 3 | Transport 2.4.2 Inlet Filter It protects the machine against dust and other solids in the process gas. The inlet filter is available with a paper or polyester cartridge. 2.4.3 Water-oil Heat Exchanger In case of unfavourable ambient conditions a water-oil heat exchanger can be provided.
  • Page 7: Storage

    All manuals and user guides at all-guides.com Storage | 4 Machine weight: see the technical data or the nameplate (NP) • Check the machine for transport damage. In case of the machine being secured to a base plate: • Remove the fixations. WARNING Lifting the machine using the motor eye bolt.
  • Page 8: Installation

    • Make sure that the cooling water complies with the requirements, see Cooling Water Connection (Optional) [} 10]. If the machine is installed at an altitude greater than 1000 meters above sea level: • Contact your Busch representative, the motor should be derated or the ambient temperature limited. 5.2 Connecting Lines / Pipes •...
  • Page 9: Suction Connection

    Depending on the specific order, other connection dimensions may apply. If the machine is used as part of a vacuum system: • Busch recommends the installation of an isolation valve in order to prevent the oil from flowing back to the vacuum system.
  • Page 10: Cooling Water Connection (Optional)

    All manuals and user guides at all-guides.com 5 | Installation 5.2.3 Cooling Water Connection (Optional) Water-oil heat exchanger without inlet accessories Water-oil heat exchanger with inlet accessories Cooling water inlet Pressure switch Cooling water outlet Water bypass valve Water-oil heat exchanger Water filter Thermostatic valve Magnetic valve...
  • Page 11: Filling Oil

    • Provide an overload protection according to EN 60204-1 for the motor. • Make sure that the motor of the machine will not be affected by electric or electro- magnetic disturbance from the mains; if necessary seek advice from Busch. • Connect the protective earth conductor.
  • Page 12: Wiring Diagram Three-Phase Motor

    All manuals and user guides at all-guides.com 5 | Installation 5.4.1 Wiring Diagram Three-Phase Motor Delta connection (low voltage): Star connection (high voltage): Double star connection, multi-voltage Star connection, multi-voltage motor motor with 12 pins (low voltage): with 12 pins (high voltage): Delta connection, multi-voltage motor with 12 pins (middle voltage): NOTICE...
  • Page 13: Electrical Connection Of The Monitoring Devices

    Installation | 5 5.5 Electrical Connection of the Monitoring Devices NOTE In order to prevent potential nuisance alarms, Busch recommends that the control system is configured with a time delay of at least 10 seconds. 5.5.1 Wiring Diagram Temperature Switch "Gas"...
  • Page 14: Wiring Diagram Pressure Transmitter (Optional)

    • Measure the motor current and record it as reference for future maintenance and troubleshooting work. 6.1 Conveying Condensable Vapours Water vapour within the gas flow is tolerated within certain limits. The conveyance of other vapours shall be agreed upon with Busch. 14 / 28 0870569784_RA_RC1000-1600B_-0003_IM_en...
  • Page 15: Maintenance

    Interval Maintenance work Weekly • Check the oil level. • Check the machine for oil leaks - in case of leaks have the machine repaired (contact Busch). 0870569784_RA_RC1000-1600B_-0003_IM_en 15 / 28...
  • Page 16: Oil And Oil Filter Change

    In case of a gas ballast valve (GB) being installed: • Clean the filter of the gas ballast valve. Every 5 years • Have a major overhaul on the machine (contact Busch). 7.2 Oil and Oil Filter Change 1x seal, part no.: 0482 509 012...
  • Page 17 All manuals and user guides at all-guides.com Maintenance | 7 Busch genuine spare parts 2x oil filter (OF), part no.: 0531 000 005 Oil filter wrench For oil type and oil capacity see Technical Data [} 23] and Oil [} 23]. 1x seal, part no.:...
  • Page 18: Exhaust Filter Change

    (FM) Filter material (FM) 1x part no.: 0537 000 042 1x part no.: 0537 000 043 Busch genuine spare parts, 16x (2x8) exhaust filter (EF), part no.: 0532 140 160 2x flat gasket part no.: 0480 000 131...
  • Page 19: Overhaul

    • Decontaminate the machine as good as possible and state the contamination status in a ‘Declaration of Contamination’. Busch will only accept machines that come with a complete filled in and legally binding signed ‘Declaration of Contamination’. (Form downloadable from www.buschvacuum.com) Decommissioning •...
  • Page 20: Spare Parts

    Use of non-Busch genuine spare parts. Risk of premature failure! Loss of efficiency! • The exclusive use of Busch genuine spare parts and consumables is recommended for the proper function of the machine and for granting of warranty. Spare parts kit Description Part no.
  • Page 21: Troubleshooting

    The inlet filter cartridge (op- • Replace the inlet filter tional) is partially clogged. cartridge. Internal parts are worn or • Repair the machine (con- damaged. tact Busch). The machine runs very nois- Worn coupling (CPL). • Replace the coupling ily. (CPL). Stuck vanes.
  • Page 22 Remove the clogging. The oil is black. Oil change intervals are too • Flush the machine (con- long. tact Busch). The inlet filter (optional) is • Replace the inlet filter. defective. The machine runs too hot. • See problem "The ma- chine runs too hot".
  • Page 23: Technical Data

    All manuals and user guides at all-guides.com Technical Data | 12 12 Technical Data RA 1000 B RA 1600 B RC 1000 B RC 1600 B Nominal pumping speed m³/h 1000 / 1200 1600 / 1800 (50Hz / 60Hz) Ultimate pressure hPa (mbar) abs.
  • Page 24: Eu Declaration Of Conformity

    This Declaration of Conformity and the CE-mark affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Declaration of Conformity is issued under the sole responsibility of the manufacturer. When this machine is integrated into a superordinate machinery the manufacturer of the superordinate machinery (this can be the operating company, too) must conduct the conformity assessment process for the superordinate machine or plant, issue the Declaration of Conformity for it and affix the CE-mark.
  • Page 25 All manuals and user guides at all-guides.com Note...
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  • Page 28 Czech Republic Netherlands Turkey www.buschvacuum.cz www.busch.nl www.buschvacuum.com Denmark New Zealand United Arab Emirates www.busch.dk www.busch.com.au www.busch.ae Finland Norway United Kingdom www.busch.fi www.busch.no www.busch.co.uk France Peru www.busch.fr www.busch.com.pe www.buschusa.com Germany Poland www.busch.de www.busch.com.pl www.buschvacuum.com 0870569784/-0003_en / © Ateliers Busch S.A.

This manual is also suitable for:

Ra 1000 bRa 1600 bRc 1000 bRc 1600 b

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