BUSCH R 5 Series Installation And Operation Manual

BUSCH R 5 Series Installation And Operation Manual

Single stage rotary vane vacuum pumps
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INSTALLATION
AND
OPERATION MANUAL
R 5 Series
Models 0025, 0040, 0063, 0100, 0101 and 0250 C/E
Single Stage Rotary Vane Vacuum Pumps

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Summary of Contents for BUSCH R 5 Series

  • Page 1 INSTALLATION OPERATION MANUAL R 5 Series Models 0025, 0040, 0063, 0100, 0101 and 0250 C/E Single Stage Rotary Vane Vacuum Pumps...
  • Page 3: Table Of Contents

    We reserve the right to change the product at any time without any form of notification. The information in this pub- lication is accurate to the best of our ability at the time of printing. Busch, Inc. will not be responsible for errors...
  • Page 4: General

    Whenever the pump is transported, be sure to drain the oil prior to shipping to avoid vane breakage when All R 5 Series, Single Stage, Rotary Vacuum Pumps are restarting the pump. direct-driven, air-cooled, oil-sealed, rotary vane pumps that operate as positive displacement pumps.
  • Page 5: Vacuum Connections And Drip Legs

    1.4 Vacuum Connections and Drip Legs Type and size of the inlet connections of the R 5 Series pumps are shown in the TECHNICAL DATA page 14. Use a line size to the vacuum system that is at least as If the gas that is pumped contains dust or other foreign large as that of the pump inlet.
  • Page 6: Operation

    The strict use of Busch oils and parts from the day of purchase can extend the Limited Standard Warranty to Note: The oil separated by the exhaust filter element three years.
  • Page 7: Process Gas

    Process Gas makes the pump run cooler. The R 5 series pumps are designed to pump air and are The thermostatic valve can be manually opened by not intended for use when water vapor is being inserting a screwdriver under each side of the spring pumped.
  • Page 8: Routine Maintenance

    ROUTINE MAINTENANCE See Section 1.5 - Oil Filling for details on oil type and quantity. R 5 Series pumps require very little maintenance; how- 3.1.3 Oil and Filter Change ever, to insure optimum pump performance, the follow- ing steps are recommended.
  • Page 9: Oil Flushing Procedure

    If the oil temperature is too severe, Busch R570 (syn- the steps in the flushing procedure: thetic) or R590 (semi-synthetic) oil should be used to withstand the elevated temperatures. If synthetic oil is Shut the pump off and drain all the oil from the pump used, the pump should be flushed with Busch R568 oil.
  • Page 10: Automotive-Type Oil Filter

    (Ref. 100). When replacing the automotive-type oil fil- ter, use only a Busch genuine filter. Note: Make sure to tighten the Busch oil filter secure- Fig. 3 - Removing the Exhaust Housing ly against the aluminum sealing surface so that leaks will not occur.
  • Page 11: Inlet Flange

    tension screw until the filter is secure. Place the ter material as practice determines. exhaust port gasket and cover in position on the exhaust box and retain with the cap screws. The radiator (Ref. 241) on model 0250, the fan cover (Ref.
  • Page 12 Follow disassembly and assembly steps outlined in the Oil tubing fittings are loose and leaking. Oil return line Maintenance and Repair Manual and replace worn or broken on RC model. damaged parts or contact the nearest Busch Factory Service Center. Remedy: Possible Cause: Replace or retighten the oil fittings or oil tubing.
  • Page 13 If ambient temperature is high, use larger size Replace exhaust filters, maintain proper oil condition, overloads or adjust setting 5% above nominal motor oil level, and use only Busch recommended vacuum oil nameplate value. and filters. Possible Cause: Possible Cause: Pump or motor is blocked.
  • Page 14 Note: An oil filling plug with pressure gauge is provid- Possible Cause: ed on all R 5 Series pumps, so that the pressure in front of the exhaust filters can be monitored. The green field Exhaust filter is not properly seated with O-ring (Ref.
  • Page 15 Automotive-type oil filter (Ref. 100) does not get warm within two to five minutes when cold pump is started. Drain and refill only with Busch recommended oil. Increase oil change intervals. Possible Cause: Note: On some high temperature applications, it may be necessary to change to a high temperature oil such Automotive-type oil filter is clogged.
  • Page 16: Limited Standard Warranty

    (0250 models). ation. The use of oils or parts other than Busch could limit the life expectancy of the equipment and could void Remedy: any warranties if they are the cause of any damage. Operating conditions beyond our control such as Remove the oil cooler and flush.
  • Page 17: Parts List

    0025 - 0250 "C" & "E" Parts List Description Description Description Cylinder Exh. Screen, coarse Screw hex head cap Socket set screw Exh. Screen, fine Lockwasher Motor adapter flange Rotor Valve assembly, exhaust Lockwasher Bearing sleeve Oil service block Coupling half, pump side Vane Oil service block gasket Hex head cap screw...
  • Page 21: Busch Factory Service Centers

    Busch Inc. Factory Service Centers California Illinois 13826 Struikman Road 430 Windy Point Drive Cerritos, CA 90703 Glendale Heights, IL 60139 Phone (562) 926-8422 Phone (630) 545-1310 Fax (562) 926-7262 Fax (630) 545-1384 service.ca@buschinc.com service.il@buschinc.com New Jersey Puerto Rico 39 Davis Street...
  • Page 24 Busch, Inc. 516 Viking Drive Virginia Beach, Virginia 23452 P/N 0872.900.823 Phone: (757) 463-7800 FAX: (757) 463-7407 Revision 03/05...

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