BUSCH R5 Instruction Manual
Oil-lubricated rotary vane vacuum pumps
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- Instruction manual (68 pages) ,
- Instructions manual (52 pages) ,
- Installation and operation manual (24 pages)
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Summary of Contents for BUSCH R5
- Page 1 Oil-lubricated Rotary Vane Vacuum Pumps KD 0012 A, KD 0020 A Instruction Manual 0870214060 | A0004_en-US | Original instructions 1/10/2023...
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Page 2: Table Of Contents
Oil Level Inspection............................. Oil Change................................Exhaust Filter Change ............................Overhaul................................Decommissioning..............................10.1 Dismantling and Disposal ..........................Spare Parts................................Troubleshooting..............................Technical Data ..............................Oil ................................... EU Declaration of Conformity..........................UK Declaration of Conformity ..........................2 | 32 Instruction Manual R5 KD 0012-0020 A_EN_en... -
Page 3: Safety
Safety Prior to handling the machine, this instruction manual should be read and understood. If anything needs to be clarified, please contact your Busch representative. Read this manual carefully before use and keep for future reference. This instruction manual remains valid as long as the customer does not change anything on the product. -
Page 4: Product Description
Technical term. In this instruction manual, we consider that the term ‘machine’ refers to the ‘vacuum pump’. NOTE Illustrations In this instruction manual, the illustrations may differ from the machine appearance. 4 | 32 Instruction Manual R5 KD 0012-0020 A_EN_en... -
Page 5: Operating Principle
The machine is designed to be integrated into vacuum packaging table-top machines. The machine is intended for the placement in a non-potentially explosive environment. The machine is designed for indoor installation, in case of outdoor installation, ask your Busch rep- resentative in order to take specific precautions. -
Page 6: Variants
KD 0020 A only Var. 3 KD 0020 A only Start Controls The machine comes without start controls. The control of the machine is to be provided in the course of installation. 6 | 32 Instruction Manual R5 KD 0012-0020 A_EN_en... -
Page 7: Optional Accessories
The rubber feet isolate and reduce the vibration of the machine. Fix the pump unit to the housing. Use M6-screws for each rubber foot and tighten them. 2.5.2 Extension Cables Extension cables see [➔ 000]. Instruction Manual R5 KD 0012-0020 A_EN_en 7 | 32... -
Page 8: Transport
Use the transport lug (TL) to lift the ma- chine! ● Check the machine for transport damage. If the machine is secured to a base plate: ● Remove the machine from the base plate. 8 | 32 Instruction Manual R5 KD 0012-0020 A_EN_en... -
Page 9: Storage
● Wrap the machine in a corrosion inhibiting film. ● Store the machine indoors, dry, dust free and if possible in original packaging preferably at temperatures between 0 ... 40 °C. Instruction Manual R5 KD 0012-0020 A_EN_en 9 | 32... -
Page 10: Installation
● You can use the same fixing screws even if you use the rubber feet for absorbing vibrations. These conditions are recommended installation conditions made by the manufacturer Busch. If you have questions, contact Busch. Connecting Lines / Pipes ● Remove all protective covers before installation. -
Page 11: Suction Connection
Risk of premature failure! Loss of efficiency! ● Only use an oil type which has previously been approved and recommended by Busch. For oil type and oil capacity see Technical Data [➔ 27] and Oil [➔ 28]. Instruction Manual R5 KD 0012-0020 A_EN_en... - Page 12 Max. admissible torque: 12 Nm 5 | Installation Description 1x o-ring, part no.: 0486 000 590 Max. admissible torque: 12 Nm 12 | 32 Instruction Manual R5 KD 0012-0020 A_EN_en...
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Page 13: Electrical Connection
● If the machine is equipped with a power connector, install a residual current protective device to protect persons in case of isolation default. ● Busch recommends installing a type B residual protective device suitable for the electrical in- stallation. -
Page 14: Wiring Diagram Single-Phase Motor
● Provide a lockable disconnect switch on the power line so that the machine is completely secured during maintenance tasks. ● Provide an overload protection according to EN 60204-1 for the motor. ● Busch recommends installing a D-curve circuit breaker. ● Electrically connect the motor. Wiring Diagram Single-Phase Motor... -
Page 15: Capacitor Installation
The machine needs a suitable capacitor (CAP) to operate, see [➔ 000]. Depending on the order, the scope of delivery contains one of the following delivery options. 1. Delivery option: The capacitor (CAP) is delivered loosely with 2 cable ties Instruction Manual R5 KD 0012-0020 A_EN_en 15 | 32... - Page 16 (CC). (see above picture) ● For thermal reasons, the capacitor (CAP) can be mounted at a different location. Maximum distance of 230 mm (cable length) from the capacitor connection (CC). 16 | 32 Instruction Manual R5 KD 0012-0020 A_EN_en...
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Page 17: Commissioning
If condensable vapors are to be conveyed: Before process: ● Warm up the machine for approximately half an hour. After process: ● Operate the machine for approximately another half an hour. Instruction Manual R5 KD 0012-0020 A_EN_en 17 | 32... -
Page 18: Maintenance
Risk of injuries! Risk of premature failure and loss of efficiency! ● Maintenance work must only be executed by qualified personnel. ● Respect the maintenance intervals or ask your Busch representative for service. NOTICE Using inappropriate cleaners. Risk of removing safety stickers and protective paint! ●... -
Page 19: Maintenance Schedule
● Fill up if necessary, see Oil Filling [➔ 11]. Oil Change NOTICE Use of an inappropriate oil. Risk of premature failure! Loss of efficiency! ● Only use an oil type which has previously been approved and recommended by Busch. Instruction Manual R5 KD 0012-0020 A_EN_en 19 | 32... - Page 20 Max. admissible torque: 12 Nm For oil type and oil capacity see Technical Data [➔ 27] and Oil [➔ 28]. Description 1x o-ring, part no.: 0486 000 590 Max. admissible torque: 12 Nm 20 | 32 Instruction Manual R5 KD 0012-0020 A_EN_en...
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Page 21: Exhaust Filter Change
Maintenance | 8 Exhaust Filter Change Description Max. admissible torque: 12 Nm Instruction Manual R5 KD 0012-0020 A_EN_en 21 | 32... -
Page 22: Overhaul
● Decontaminate the machine as much as possible and state the contamination status in a ‘Dec- laration of Contamination’. Busch will only accept machines that come with a completely filled in and legally binding signed ‘Declaration of Contamination’ (form downloadable from www.buschvacuum.com). -
Page 23: Decommissioning
● Make sure that no oil drips onto the floor. ● Remove the exhaust filters. ● Separate special waste from the machine. ● Dispose of special waste in compliance with applicable regulations. ● Dispose of the machine as scrap metal. Instruction Manual R5 KD 0012-0020 A_EN_en 23 | 32... -
Page 24: Spare Parts
Use of non-Busch genuine spare parts. Risk of premature failure! Loss of efficiency! ● The exclusive use of Busch genuine spare parts and consumables is recommended for the correct functioning of the machine and to validate the warranty. Spare part kits Description Part no. -
Page 25: Troubleshooting
● Prior to any action requiring touching the machine, let the machine cool down first. Illustration showing parts that may be involved during troubleshooting: Description Inlet screen Exhaust filter Max. admissible torque: 10 Nm Max. admissible torque: 4 Nm Instruction Manual R5 KD 0012-0020 A_EN_en 25 | 32... - Page 26 The machine sucked in liquids ● Flush the machine (contact or significant amounts of va- Busch). por. For resolution of problems not listed in the troubleshooting table, please contact your Busch repre- sentative. 26 | 32 Instruction Manual R5 KD 0012-0020 A_EN_en...
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Page 27: Technical Data
14** 15** * In case of higher or lower temperatures, please consult your Busch representative. ** The weight can vary depending on the order. *** Depending on the use of the pump under these conditions, other oil types might be more ap- propriate! Contact Busch for specification. -
Page 28: Oil
Light cycle operation. *Certificates are available on request or per download under www.buschvacuum.com. In case of unfavorable ambient temperature, other oil viscosities may be used. Please consult your Busch representative for more details. 28 | 32 Instruction Manual R5 KD 0012-0020 A_EN_en... -
Page 29: Eu Declaration Of Conformity
EU Declaration of Conformity This Declaration of Conformity and the CE-markings affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Decla- ration of Conformity is issued under the sole responsibility of the manufacturer. -
Page 30: Uk Declaration Of Conformity
UK Declaration of Conformity This Declaration of Conformity and the UKCA-markings affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Dec- laration of Conformity is issued under the sole responsibility of the manufacturer. - Page 31 Notes Instruction Manual R5 KD 0012-0020 A_EN_en 31 | 32...
- Page 32 With a network of over 60 companies in more than 40 countries and agencies worldwide, Busch has a global presence. In every country, highly competent local personnel delivers custom-tailored support backed by a global network of expertise. Wherever you are.