Related Manuals for BUSCH R5 RD 0200 A
Summary of Contents for BUSCH R5 RD 0200 A
- Page 1 Oil-Lubricated Rotary Vane Vacuum Pumps RD 0200 A, RD 0240 A, RD 0300 A, RD 0360 A Instruction Manual 0870572700 | A0006_en-US | Original instructions 5/31/2022...
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Page 2: Table Of Contents
Table of Contents Table of Contents Safety..................................Product Description ............................. Operating Principle ............................. Intended Use ............................... Start Controls ............................... Standard Accessories............................2.4.1 Gas Ballast Valve ........................... Optional Accessories............................2.5.1 Increased Flow Gas Ballast Valve ......................2.5.2 Inlet Filter ............................... 2.5.3 Cooling Air Deflector .......................... - Page 3 Table of Contents Technical Data ..............................Oil ................................... EU Declaration of Conformity..........................UK Declaration of Conformity ..........................Instruction Manual R5 RD 0200-0360 A_EN_en 3 | 40...
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Page 4: Safety
Safety Prior to handling the machine, this instruction manual should be read and understood. If anything needs to be clarified, please contact your Busch representative. Read this manual carefully before use and keep for future reference. This instruction manual remains valid as long as the customer does not change anything on the product. -
Page 5: Product Description
Product Description | 2 Product Description Description Air-oil heat exchanger Directional arrow Eye bolt Exhaust filter Gas ballast valve Suction connection Motor terminal box Nameplate Oil drain plug Oil filter Oil fill plug Oil separator Oil sight glass Discharge connection NOTE Technical term. -
Page 6: Operating Principle
Busch. The machine is intended for the placement in a non-potentially explosive environment. The machine is designed for indoor installation, in case of outdoor installation, ask your Busch representative in order to take specific precautions. -
Page 7: Standard Accessories
Product Description | 2 Standard Accessories 2.4.1 Gas Ballast Valve The gas ballast valve mixes the process gas with a limited quantity of ambient air to counteract the condensation of vapor inside the vacuum pump. The gas ballast valve has an influence on the ultimate pressure of the machine, see Technical Data [➔ 35]. -
Page 8: Transport
3 | Transport Transport WARNING Suspended load. Risk of severe injury! ● Do not walk, stand or work under suspended loads. WARNING Lifting the machine using the motor eye bolt. Risk of severe injury! ● Do not lift the machine using the eye bolt fitted to the motor. Only lift the machine as shown. NOTICE In case the machine is already filled with oil. -
Page 9: Storage
Storage | 4 Storage ● Seal all apertures with adhesive tape or reuse provided caps. Version with water-oil heat exchanger: ● Make sure that the cooling water has been completely drained, see Decommissioning [➔ 31]. If the machine is to be stored for more than 3 months: ●... -
Page 10: Installation
5 | Installation Installation Installation Conditions NOTICE Use of the machine outside of the permitted installation conditions. Risk of premature failure! Loss of efficiency! ● Take care that the installation conditions are fully complied with. ~10 cm ~10 cm ~50 cm ~50 cm ~30 cm ~30 cm... -
Page 11: Connecting Lines / Pipes
Installation | 5 If the machine is installed at an altitude greater than 1000 meters above sea level: ● Contact your Busch representative, the motor should be derated or the ambient temperature limited. If the machine is equipped with monitoring devices or sensors: ●... -
Page 12: Discharge Connection
– 2” NPT - available for vertical and horizontal inlet flanges without inlet filter (IF) If the machine is used as part of a vacuum system: ● Busch recommends the installation of an isolation valve in order to prevent the oil from flowing back to the vacuum system. -
Page 13: Cooling Water Connection (Optional)
Installation | 5 5.2.3 Cooling Water Connection (Optional) Water-oil heat exchanger without inlet accessories Water-oil heat exchanger with inlet accessories Description Cooling water inlet Cooling water outlet Pressure switch Thermostatic valve Water bypass valve Water filter Water-oil heat exchanger The thermostatic valve (TV) is used to control the water flow in order to keep a stable vacuum pump temperature. -
Page 14: Filling Oil
Use of an inappropriate oil. Risk of premature failure! Loss of efficiency! ● Only use an oil type which has previously been approved and recommended by Busch. For oil type and oil capacity see Technical Data [➔ 35] and Oil [➔ 37]. 14 | 40... -
Page 15: Fitting The Coupling
Installation | 5 Description 1x O-ring, see "Service kit" (chapter Spare Parts) Fitting the Coupling NOTE Radial screw. For trouble-free operation, use thread locking glue to secure the radial screw. Description Coupling hub (machine side) Coupling sleeve Instruction Manual R5 RD 0200-0360 A_EN_en 15 | 40... - Page 16 5 | Installation Description Coupling hub (motor side) Radial screw / max. admissible torque: 10Nm Machine type Coupling size Value “E” (mm) Value “L” (mm) RD 0200 A RD 0240 A BoWex ® M-48 RD 0300 A RD 0360 A In case of a machine delivery without motor: ●...
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Page 17: Electrical Connection
● If the machine is equipped with a power connector, install a residual current protective device to protect persons in case of isolation default. ● Busch recommends installing a type B residual protective device suitable for the electrical installation. ● If the control box is not equipped with a lockable disconnect switch, provide it on the power line so that the machine is completely secured during maintenance tasks. -
Page 18: Machine Delivered Without Control Box Or Variable Speed Drive (Vsd)
● If the machine is equipped with a power connector, install a residual current protective device to protect persons in case of isolation default. ● Busch recommends installing a type B residual protective device suitable for the electrical installation. ● Provide a lockable disconnect switch or an emergency stop switch on the power line so that the machine is completely secured in case of an emergency situation. -
Page 19: Machine Delivered With A Variable Speed Drive (Option)
● If the machine is equipped with a power connector, install a residual current protective device to protect persons in case of isolation default. ● Busch recommends installing a type B residual protective device suitable for the electrical installation. ● If the variable speed drive is not equipped with a lockable disconnect switch, provide it on the power line so that the machine is completely secured during maintenance tasks. -
Page 20: Wiring Diagram Three-Phase Motor
(middle voltage): Electrical Connection of the Monitoring Devices NOTE In order to prevent potential nuisance alarms, Busch recommends that the control system is configured with a time delay of at least 20 seconds. 20 | 40 Instruction Manual R5 RD 0200-0360 A_EN_en... -
Page 21: Wiring Diagram Level Switch (Optional)
Electrical Connection | 6 6.5.1 Wiring Diagram Level Switch (Optional) Part no.: 0652 567 576 Connector: M12x1, 4-pin Electrical data: U = 10 – 30 V DC I consumption : <15 mA I output max : 150 mA Switch point: 1 = Brown: Supply +24V DC Pin 1 = low level 3 = Blue: Supply 0V DC... -
Page 22: Commissioning
Conveying Condensable Vapors Water vapor within the gas flow is tolerated within certain limits. The conveyance of other vapors shall be agreed upon with Busch. If condensable vapors are to be conveyed: START ● Close the isolation valve* ●... -
Page 23: Maintenance
Risk of injuries! Risk of premature failure and loss of efficiency! ● Maintenance work must only be executed by qualified personnel. ● Respect the maintenance intervals or ask your Busch representative for service. NOTICE Using inappropriate cleaners. Risk of removing safety stickers and protective paint! ●... -
Page 24: Maintenance Schedule
[➔ 25]. ● Check the vacuum pump for oil leaks - in case Monthly of leaks have the machine repaired (contact Busch). In case of an inlet filter being installed: ● Check the inlet filter cartridge, replace if necessary. 24 | 40... -
Page 25: Oil Level Inspection
● Contact Busch for an inspection. Every 5 years If required, overhaul the machine. * Service interval for synthetic oil, shorten the interval when using mineral oil, contact Busch Service Oil Level Inspection ● Shut down the machine. ● When the machine is stopped, wait 1 minute before checking the oil level. - Page 26 Spare Parts) Description Oil filter wrench 1x oil filter (OF), see "Service kit" (chapter Spare Parts - Busch genuine spare part) For oil type and oil capacity see Technical Data [➔ 35] and Oil [➔ 37]. 26 | 40 Instruction Manual R5 RD 0200-0360 A_EN_en...
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Page 27: Exhaust Filter Change
Maintenance | 8 Description 1x O-ring, see "Service kit" (chapter Spare Parts) Exhaust Filter Change Description 10 mm wrench 1x exhaust filter (EF) Instruction Manual R5 RD 0200-0360 A_EN_en 27 | 40... - Page 28 8 | Maintenance Description 1x exhaust filter (EF), see "Service kit" Check 2x O-ring (chapter Spare Parts - Busch genuine spare part) 10 mm wrench / max. admissible torque: 4Nm 28 | 40 Instruction Manual R5 RD 0200-0360 A_EN_en...
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Page 29: Air Heat Exchanger Cleaning
Maintenance | 8 Air Heat Exchanger Cleaning ● Make sure that the machine is oil drained before cleaning the air heat exchanger (see Oil and Oil Filter Change [➔ 25]). ● Run the machine without oil and at atmospheric pressure for a maximum of 1 minute to drain the radiator. -
Page 30: Overhaul
● Decontaminate the machine as much as possible and state the contamination status in a ‘Declaration of Contamination’. Busch will only accept machines that come with a completely filled in and legally binding signed ‘Declaration of Contamination’ (form downloadable from www.buschvacuum.com). -
Page 31: Decommissioning
Decommissioning | 10 Decommissioning DANGER Live wires. Risk of electrical shock. ● Electrical installation work must only be executed by qualified personnel. CAUTION Hot surface. Risk of burns! ● Prior to any action requiring touching the machine, let the machine cool down first. ●... -
Page 32: Spare Parts
Use of non-Busch genuine spare parts. Risk of premature failure! Loss of efficiency! ● The exclusive use of Busch genuine spare parts and consumables is recommended for the correct functioning of the machine and to validate the warranty. Spare parts kit Description Part no. -
Page 33: Troubleshooting
Troubleshooting | 12 Troubleshooting DANGER Live wires. Risk of electrical shock. ● Electrical installation work must only be executed by qualified personnel. DANGER Live wires. Carry out any work on the variable speed drive and motor. Risk of electrical shock! ●... - Page 34 ● Clean the filter of the gas ballast valve (GB). ● Modify the operational mode (see Conveying Condensable Vapors [➔ 22]). For the solution of problems not mentioned in the troubleshooting chart contact your Busch representative. 34 | 40 Instruction Manual R5 RD 0200-0360 A_EN_en...
- Page 35 Technical Data | 13 Technical Data RD 0200 A RD 0240 A Nominal pumping speed m³/h 160 / 190 200 / 240 (50Hz / 60Hz) ACFM 94 / 112 118 / 141 Ultimate pressure hPa (mbar) abs. (without gas ballast valve) TORR 0.075 Ultimate pressure...
- Page 36 13 | Technical Data RD 0300 A RD 0360 A Nominal pumping speed m³/h 250 / 300 300 / 360 (50Hz / 60Hz) ACFM 147 / 177 177 / 212 Ultimate pressure hPa (mbar) abs. (without gas ballast valve) TORR 0.075 Ultimate pressure hPa (mbar) abs.
- Page 37 Oil temperature [°C] In case of unfavorable ambient temperature, other oil viscosities may be used. Please consult your Busch representative for more details. To know which oil has been filled in the machine, please refer to the nameplate (NP). Instruction Manual R5 RD 0200-0360 A_EN_en...
- Page 38 15 | EU Declaration of Conformity EU Declaration of Conformity This Declaration of Conformity and the CE-markings affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Declaration of Conformity is issued under the sole responsibility of the manufacturer.
- Page 39 UK Declaration of Conformity | 16 UK Declaration of Conformity This Declaration of Conformity and the UKCA-markings affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Declaration of Conformity is issued under the sole responsibility of the manufacturer.
- Page 40 With a network of over 60 companies in more than 40 countries and agencies worldwide, Busch has a global presence. In every country, highly competent local personnel delivers custom-tailored support backed by a global network of expertise. Wherever you are.