Wood-mizer TVSE11S - SC User Manual
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Wood-mizer TVSE11S - SC User Manual

Wood-mizer TVSE11S - SC User Manual

Twin vertical saw spiky chain tables
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  • Page 3 Twin Vertical Saw Spiky Chain Tables TVS - SC Safety, Operation, Maintenance & Parts Manual TVSE11S - SC rev. B3.03 TVSE15S - SC rev.B3.03 Safety is our #1 concern! Read and understand all safety information and instructions before operating, setting up or maintaining this machine.

  • Page 4: Table Of Contents

    Table of Contents Section-Page SECTION 1 SAFETY Safety Symbols..................1-1 Safety Instructions ..................1-2 Observe Safety Instructions Wear Safety Clothing Keep the Machine And Area Around Clean Dispose Of Sawing By-Products Properly Check the Machine Before Operation Keep Persons Away Keep Hands Away Use Proper Maintenance Procedures Keep Safety Labels In Good Condition Fire-Fighting...
  • Page 5 Table of Contents Section-Page Blade Guides ..................5-2 Sawdust Removal ...................5-2 Miscellaneous Lubrication ..............5-3 Belts......................5-3 Drive Belt Adjustment................5-4 Feed Chain Tension................5-7 Feed Chain Tension................5-9 Log Deck and Transfer Deck Drive Chain Tensions ......5-11 5.10 Lube Mizer System................5-12 5.11 Safety Devices Inspection ..............5-13 SECTION 6 ALIGNMENT Routine Alignment Procedure ..............6-1...

  • Page 6: Safety

    SAFETY Safety Symbols SECTION 1 SAFETY Safety Symbols The following symbols and signal words call your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. DANGER! indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

  • Page 7: Safety Instructions

    It is always the owner's responsibility to comply with all applicable national and local laws, rules and regulations regarding the ownership and operation of your Wood-Mizer TVS/SVS saw. All Wood-Mizer TVS/SVS owners are encouraged to become thoroughly familiar with these applicable laws and comply with them fully while using the machine.

  • Page 8: Wear Safety Clothing

    SAFETY Wear Safety Clothing Wear Safety Clothing WARNING! Secure all loose clothing and jewelry before operating the machine. Failure to do so may result in serious injury or death. WARNING! Always wear gloves and eye protection when handling bandsaw blades. Changing blades is safest when done by one person! Keep all other persons away from area when coiling, carrying or changing a blade.

  • Page 9: Check The Machine Before Operation

    SAFETY Check the Machine Before Operation Check the Machine Before Operation DANGER! Make sure all guards and covers are in place and secured before operating the machine. Failure to do so may result in serious injury. WARNING! Fasten the machine to the floor before operating. IMPORTANT! The machine’s operator should get training in operation and adjustment of the machine.

  • Page 10: Keep Hands Away

    SAFETY Keep Hands Away Keep Hands Away DANGER! Always shut off the blade motor before changing the blade. Failure to do so will result in serious injury. DANGER! Motor components can become very hot during operation. Avoid contact with any part of a hot motor. Contact with hot motor components can cause serious burns.

  • Page 11: Keep Safety Labels In Good Condition

    SAFETY Keep Safety Labels In Good Condition WARNING! Consider all electrical circuits energized and dangerous. WARNING! Disconnect and lock out power supply before servicing! Failure to do so may result in serious injury. WARNING! Never assume or take the word of another person that the power is off;...

  • Page 12: Fire-Fighting

    SAFETY FIRE-FIGHTING Fire-Fighting CAUTION! The machine’s work-stand should be equipped with a 4 kg/8.818 lb or bigger dry powder extinguisher. Safety Labels Description See Table 1-1. Pictogram decals used to warn and inform the user about danger in the saw. TABLE 1-1 Decals View Decal No.
  • Page 13 SAFETY Safety Labels Description TABLE 1-1 099221 Keep all persons at a safe distance from work area when operating the machine. 099221 096314 Keep all persons at a safe distance from work area when operating the machine. 096316 Opening of the electric box is possible only when the switch is in the ”0”...
  • Page 14 SAFETY Safety Labels Description TABLE 1-1 096319 Always disconnect the power cord before opening the electric box. 098177 Always disconnect the power cord before performing any service. 098177 099540 CAUTION! Gear train - Keep a safe distance! 099540 MHdoc031116 Safety...
  • Page 15 SAFETY Safety Labels Description TABLE 1-1 101176 CAUTION! Compressed air in the system even after electric power disconnection. 101176 096321 Blade movement direction 500031 CAUTION! Do not adjust the turnbuckles! S12004G Always wear eye protection equipment when operating this machine. Safety MHdoc031116 1-10...
  • Page 16 SAFETY Safety Labels Description TABLE 1-1 S12005G Always wear ear protection equipment when operating this machine. 501465 CAUTION! Always wear safety boots when operating this machine. 501467 Lubrication point P11789 Blade alignment. Turn right to move the blade out on the wheel; turn left to move the blade in on the wheel.
  • Page 17 SAFETY Safety Labels Description TABLE 1-1 P85070 CE sign S20097 Motor rotation direction S20097 099504 Visible and/or invisible laser radiation. Avoid eye or skin exposure to direct or scattered radiation. 099504 505346 Tensioner Valve Handle Placement, TVS TVS 505346 505347 Tensioner Valve Handle Placement, SVS SVS 505347 505348...

  • Page 18: Operation

    General Information Thank you for choosing Wood-Mizer wood processing equipment! Wood-Mizer is committed to providing you with the latest technology, best quality and strongest customer service available on the market today. We continually evaluate our customers’ needs to ensure we’re meeting current wood-processing demands. Your comments and suggestions are welcome.

  • Page 19: If You Need To Order Parts

    From Europe call your local distributor or our European Headquarters and Manufacturing Facility in Kolo, Nagórna 114 St, Poland at +48-63-2626000. Please have the machine identification number and your customer number ready when you call. Wood-Mizer will accept these methods of payment: Visa, Mastercard, or Discover ...

  • Page 20: If You Need Service

    OPERATION If You Need Service If You Need Service From Europe call your local distributor or our European Headquarters and Manufacturing Facility in Kolo, Nagórna 114 St, Poland at +48-63-2626000. Ask to speak with a Customer Service Representative. Please have your machine identification number and your customer number ready when you call.
  • Page 21 OPERATION Control Overview 2. Blade Drive To start the blade motor, turn the key switch to the position. Then press the START button. To stop the blade motor, press the STOP button. 3. Feed Chain To start spinning the feed chain forward, turn the switch right. To start spinning the feed chain backward, turn the switch left.

  • Page 22: Tvs Setup

    OPERATION TVS Setup 10. Emergency Stop Push the emergency stop button to stop the blade and the chain feed motors. Turn the button clockwise to release the stop. The machine will not restart until the emergency stop is released. TVS Setup IMPORTANT! Before starting to use the machine you have to meet the following conditions:...
  • Page 23 OPERATION TVS Setup The power supply must meet the specifications given in the table below. 3-Phase Fuse Suggested Wire Size Volts Disconnect 400 VAC 40 Amps 11 AWG / 4 mm , up to 15 m/ 49 ft long TABLE 2-1 IMPORTANT! When starting the machine for the first time, check that the blade rotation direction is as indicated by the arrow located on the...
  • Page 24 OPERATION TVS Setup the pictures below. FIG. 2-2 tvs_184A FIG. 2-2 MHdoc031116 Operation...

  • Page 25: Replacing The Blades

    OPERATION Replacing The Blades Replacing The Blades DANGER! Always shut off the machine motors before changing the blades. Failure to do so may result in serious injury. WARNING! Always wear gloves and eye protection whenever handling bandsaw blades. Changing blades is safest when done by one person! Keep all other persons away from work area when changing blades.

  • Page 26: Tensioning The Blades

    OPERATION Tensioning The Blades Close the blade housing cover. Next, tension the blade as described in the following instructions. NOTE: Before installing the blade on the left (when facing the operator box) saw head, invert the blade (See Section 4.3 Inverting The Blade in “Blade Handbook”).
  • Page 27 OPERATION Tensioning The Blades position. Blade Tension Tensioner Handle Indicator TVS 505346 Release Valve FIG. 2-3 CAUTION! Always release the blade tension when the machine is not in use. Operation MHdoc031116 2-10...

  • Page 28: Tracking The Blade

    OPERATION Tracking The Blade Tracking The Blade 1. Open the blade housing cover of each saw head. 2. Turn the key switch to the ”H” position. 3. Manually spin one of the blade wheels until the blade positions itself on the blade wheels. 4.

  • Page 29: Blade Guide Arm Adjustment

    OPERATION Blade Guide Arm Adjustment CAUTION! Make sure all guards and covers are in place and secured before operating or towing the machine. Failure to do so may result in serious injury. Be sure the blade housing cover is in place and secured.

  • Page 30: Machine Start

    OPERATION Machine Start Machine Start DANGER! Before starting the machine, perform these steps to avoid injury and/or damage to the equipment: Close the blade housing covers and replace any guards removed for service.  Check the feed track and remove all loose objects such as tools, wood, etc. ...
  • Page 31 OPERATION Machine Start Real Size (mm) Check real size START TBS 01 Setworks Position Size (mm) STOP SAVE ABCDE START STOP STOP AUTO ENTER CAL. REAL SIZE FIG. 2-6 To stop the blade motors, push the Blade Stop button shown in the figure above. The blade motors may also be stopped by pushing either of the emergency stop buttons.
  • Page 32 OPERATION Machine Start See Figure 2-7. After the saw heads have been successfully started, the feed chain can be started. Real Size (mm) Check real size START TBS 01 Setworks Position Size (mm) STOP SAVE ABCDE START STOP STOP AUTO ENTER CAL.
  • Page 33 OPERATION Machine Start (82 ft) per minute. Real Size (mm) Check real size START TBS 01 Setworks Position Size (mm) STOP SAVE ABCDE START STOP STOP AUTO ENTER CAL. REAL SIZE FIG. 2-8 Turn the switch clockwise to increase the feed rate; counterclockwise to slow the feed rate down. Factors that will determine what feed rate you can use include: Log diameter.

  • Page 34: Cutting Width Setting

    OPERATION Cutting Width Setting Cutting Width Setting 1. Install a blade if needed and check for correct blade tension. (See Section 2.5 2. If your TVS is equipped with the automatic cutting width setting, See Section SECTION 3 3. Set the saw heads to the desired width using the handle and the width scale shown in the figure below.
  • Page 35 OPERATION Cutting Width Setting DANGER! Visible and/or invisible laser radiation. Avoid eye or skin exposure to direct or scattered radiation. See Figure 2-1. Laser beam Indicates the cut position FIG. 2-1. Operation MHdoc031116 2-18...

  • Page 36: Lubemizer System

    OPERATION LubeMizer System 2.10 LubeMizer System The Lube Mizer system is used to lubricate the blade during sawing. The LubeMizer applies lubricant to both sides of the blade as you are sawing to reduce resin buildup on the blade. The LubeMizer controls allow you to adjust volume of the lubricant for various types of wood.

  • Page 37: Lube Additives

    Lube Additives Lube Additives For further benefits, add one 12oz. ( 0.35 L) bottle of Wood-Mizer Lube Additive to a 5-gallon (18.9 L) jug of water. Wood-Mizer Lube Additive enables some previously impossible timbers to be cut by significantly reducing resin buildup on the blade. It helps to reduce heat buildup, wavy cuts, and blade noise.

  • Page 38: Operation Procedure

    OPERATION Operation Procedure 2.11 Operation Procedure 1. Install a blade if necessary. WARNING! Always wear gloves and eye protection when handling bandsaw blades. Changing blades is safest when done by one person! Keep all other persons away from area when coiling, carrying or changing a blade.
  • Page 39 OPERATION Operation Procedure DANGER! Always be aware of and take proper protective measures against rotating shafts, pulleys, fans, etc. Always stay a safe distance from rotating members and make sure that loose clothing or long hair does not engage rotating members resulting in possible injury. 12.

  • Page 40: Loading Ramp Operation

    OPERATION Loading Ramp Operation 2.12 Loading Ramp Operation Use the switch located on the control panel to turn on/off the log ramp. CAUTION! The minimum log length that can be handled by the loading ramp is 700mm (27,56”). The log must be placed on the ramp so that the limit switch is activated when the log will reach the end of the ramp.

  • Page 41: Cross Transfer Deck Operation

    OPERATION Cross Transfer Deck Operation 2.13 Cross Transfer Deck Operation Use the START/STOP button located on the electric box to turn on/off the transfer deck. In case of any danger to persons or equipment, press the emergency stop button. It will stop the transfer deck and the machine.

  • Page 42: Setworks Operation (Optional Equipment)

    SETWORKS OPERATION (Optional Equipment) TVS Controller Panel SECTION 3 SETWORKS OPERATION (OPTIONAL EQUIPMENT) TVS Controller Panel See Pic. 3-1. Real Size (mm) Indicates Real Blades Check real size that the real Width saw heads distance should be Set Blades checked Width TBS 01 Setworks Position Size (mm)
  • Page 43 SETWORKS OPERATION (Optional Equipment) TVS Controller Panel Descriptions of the control panel buttons: A, B, C, D, E - Heads width memory buttons. SET ABCDE - Sets the blades width value to each memory button. ABCDE Save - Saves parameters determined by the operator. SAVE Blades width manual setting buttons (in/out).

  • Page 44: Start-Up Settings Of The Controller

    SETWORKS OPERATION (Optional Equipment) Start-up Settings of the Controller Start-up Settings of the Controller 1. Setting the input divider (entered only once, at the first start-up) Turn the main switch to the ON position.  Turn the key switch to position.
  • Page 45 SETWORKS OPERATION (Optional Equipment) Start-up Settings of the Controller 2. Auto-calibration This function should also be used in case of: replacement of the screw of blades width setting system, the motor or after lubrication of the screws and other moving elements of the heads or when significant cutting variances are observed;...

  • Page 46: Operation, Memory Buttons (A, B, C, D, E)

    SETWORKS OPERATION (Optional Equipment) Operation, Memory Buttons (A, B, C, D, E) The end of the function is signalled, ”End CALL” appears and the normal mode of operation is  restored. NOTE: If, during the movement, the limit switch is activated, set different head width and repeat the auto-correction function.
  • Page 47 SETWORKS OPERATION (Optional Equipment) Operation, Memory Buttons (A, B, C, D, E) See Pic. 3-4. Real Size (mm) Check real size TBS 01 Setworks Position Size (mm) SAVE ABCDE AUTO ENTER CAL. REAL SIZE PIC. 3-4 To use the stored value, press the required memory button and confirm by pressing ...

  • Page 48: Troubleshooting

    Troubleshooting Setworks Malfunction SECTION 4 TROUBLESHOOTING Setworks Malfunction PROBLEM CAUSE SOLUTION Setworks does not work. Magnet sensor improperly Adjust the magnet sensor as adjusted shown on Photo 4-1 and Fig. 4-2. Calibrate the controller. Section Auto-calibration. The controller calcutates Improper input parameters - Check the input divider (See dimensions of boards...
  • Page 49 Troubleshooting Setworks Malfunction Sensor Adjustment Bolts (4) PHOTO 4-1 Troubleshooting TVS_SWdoc031116...
  • Page 50 Troubleshooting Setworks Malfunction Sensor Magnetic Strip .1-2 mm Distance between the magnet sensor and the magnetic strip 1 deg. 3 deg. Maximum sensor’s deviation from the vertical axis 3 deg. Maximum sensor’s deviation from the horizontal axis FIG. 4-2 TVS_SWdoc031116 Troubleshooting...
  • Page 51 Troubleshooting Setworks Malfunction PHOTO 4-3 PHOTO 4-4 Troubleshooting TVS_SWdoc031116...
  • Page 52 Troubleshooting Setworks Malfunction PHOTO 4-5 TVS_SWdoc031116 Troubleshooting...

  • Page 53: Maintenance

    MAINTENANCE Wear Life SECTION 5 MAINTENANCE This section lists the maintenance procedures that need to be performed. WARNING! Disconnect and lock out power supply before servicing the saw! Failure to do so may result in serious injury. WARNING! Disconnect air supply and release compressed air from the air system before servicing the saw! Failure to do so may result in serious injury.

  • Page 54: Blade Guides

    MAINTENANCE Blade Guides Blade Guides 1. Check the rollers for performance and wear every blade change. Make sure the rollers are clean and spinning freely. If not, rebuild them. Replace any rollers which have worn smooth or have become cone shaped. See the Parts manual for blade guide rebuild kits and complete roller assemblies. Sawdust Removal 1.

  • Page 55: Miscellaneous Lubrication

    MAINTENANCE Miscellaneous Lubrication Miscellaneous Lubrication 1. Apply a thin film of a lithium grease to the saw heads width adjustment screw to help prevent it from rusting. 2. Using the grease nipples, lubricate the chain drive shaft bearings and the bearing of saw heads width adjustment screw with a lithium grease.

  • Page 56: Drive Belt Adjustment

    MAINTENANCE Drive Belt Adjustment Drive Belt Adjustment WARNING! Do not for any reason adjust the drive belt with the motor running. Doing so may result in serious injury. See Table 5-2. Check the drive belt tension after the first 20 hours, and every 50 hours thereafter. See the table below for drive belt tension specifications for your resaw.
  • Page 57 MAINTENANCE Drive Belt Adjustment 3. Tighten the four motor mounting bolts. Adjustment Bolts Adjustment Bolts Mounting Bolts FIG. 5-6 Periodically check the belt for wear. Replace if damaged or worn. MAINTENANCE 25doc031116...
  • Page 58 MAINTENANCE Drive Belt Adjustment See Figure 5-7. Keep the motor and drive pulleys aligned to prevent premature belt wear. To align the motor pulley to the drive pulley, loosen the mounting bolts on the motor plate and slide the motor plate in or out until it is in line with the drive pulley.

  • Page 59: Feed Chain Tension

    MAINTENANCE Feed Chain Tension Feed Chain Tension See Figure 5-9. If necessary, use the adjustment bolts shown below to adjust the feed chain tension. CAUTION! Do not overtension the chains of TVS tables, Log Deck and Transfer Deck. Overtensioning may lead to early failure of the gear, bearings, rollers and chains.
  • Page 60 MAINTENANCE Feed Chain Tension See Figure 5-12. The figure below shows how the Incline Log Deck chain tension should be Adjustment Bolts FIG. 5-13 adjusted. See Figure 5-14. Adjust the Cross Transfer Deck chain tension so that the chain lies freely on the supporting roller.

  • Page 61: Feed Chain Tension

    MAINTENANCE Feed Chain Tension Feed Chain Tension See Figure 5-16. If necessary, use the adjustment bolts shown below to adjust the feed chain tension. CAUTION! Do not overtension the chains of TVS tables, Log Deck and Transfer Deck. Overtensioning may lead to early failure of the gear, bearings, rollers and chains.
  • Page 62 MAINTENANCE Feed Chain Tension See Figure 5-19. See the figure below for routing of the spiral rollers drive chain. FIG. 5-20 5-10 25doc031116 MAINTENANCE...

  • Page 63: Log Deck And Transfer Deck Drive Chain Tensions

    MAINTENANCE Log Deck and Transfer Deck Drive Chain Tensions Log Deck and Transfer Deck Drive Chain Tensions Check the drive chains for tension every 40 hours of operation. Adjust tension as necessary. The chains should have approximately 15mm (0.59”) of slack. See Figure 5-21.

  • Page 64: Lube Mizer System

    MAINTENANCE Lube Mizer System 5.10 Lube Mizer System 1. Clean the lube filter as needed. To clean, Make sure the lube control is in the OFF position and the lube bottle valve is closed completely.  Unscrew the filter reservoir and flush it with water. ...

  • Page 65: Safety Devices Inspection

    MAINTENANCE Safety Devices Inspection 5.11 Safety Devices Inspection TVS – Safety Devices Inspection Safety devices on the TVS machine which must be checked before every shift: E-STOP circuit inspection - control box  E-STOP circuit inspection - table  Safety switch circuit inspection - control box arm 1 ...
  • Page 66 MAINTENANCE Safety Devices Inspection 2. E-STOP circuit inspection - outfeed table Turn on the blade motor;  Push the E-STOP button located on the outfeed table. The blade motor should be stopped. The  blade motor should not start until the E-STOP button is released. FIG.
  • Page 67 MAINTENANCE Safety Devices Inspection 3. Limit switch circuit inspection - control box arm #1 FIG. 5-26 Turn on the blade motor;  Open the blade housing cover #1;  FIG. 5-27 MAINTENANCE 25doc031116 5-15...
  • Page 68 MAINTENANCE Safety Devices Inspection The blade motor should be stopped;  Try to start the motor. The blade motor should remain stopped;  Close the blade housing cover #1;  The blade motor should remain stopped;  4. Limit switch circuit inspection - control box arm #2 Turn on the blade motor;...
  • Page 69 MAINTENANCE Safety Devices Inspection Push and hold the LEFT button on the control box until the power feed automatically stops.  FIG. 5-29 Repeat for the LEFT button located on SETWORKS controller.  FIG. 5-30 MAINTENANCE 25doc031116 5-17...
  • Page 70 MAINTENANCE Safety Devices Inspection 6. Right saw head limit safety switches circuit inspection FIG. 5-31 Push and hold the RIGHT button on the control box until the power feed automatically turns off.  FIG. 5-32 5-18 25doc031116 MAINTENANCE...
  • Page 71 MAINTENANCE Safety Devices Inspection Repeat for the RIGHT button located on SETWORKS controller.  FIG. 5-33 7. Motor brake and its circuit inspection FIG. 5-34 Turn on the blade motor. Stop the motor using STOP button. Measure the breaking time. ...
  • Page 72 MAINTENANCE Safety Devices Inspection Turn on the blade motor. Stop the motor by switching the to “H” position. Measure the breaking  time. The braking time should always be shorter than 10 seconds. If the braking time is longer, it is ...

  • Page 73: Alignment

    Routine Alignment Procedure SECTION 6 ALIGNMENT The Wood-Mizer resaw is factory aligned. This section includes routine alignment instructions and also how to realign the resaw completely. Be scrupulous when performing all alignment steps because resaw alignment determines accuracy of your cuts. The routine alignment procedure should be performed approximately every 1500 hours of operation.
  • Page 74 ALIGNMENT Blade Installation And Tracking 2. Open the blade housing covers. 3. Manually spin one of the blade wheels until the blade positions itself on the wheels. See Figure 6-2. The blade wheels should be adjusted so that the gullet of 1 1/4" blades rides 3.0 mm (0.12") out from the front edge of the wheels (±...

  • Page 75: Blade Wheel Alignment

    ALIGNMENT Blade Wheel Alignment 6.1.2 Blade Wheel Alignment The blade wheels should be adjusted so they are level in the vertical and horizontal planes. If the blade wheels are tilted vertically, the blade will want to move in the tilted direction. If the blade wheels are tilted horizontally, the blade will not track properly on the wheels.
  • Page 76 ALIGNMENT Blade Wheel Alignment 2. Mount the alignment brackets to the infeed and outfeed tables. Attach the rope to the lower or upper holes of the alignment bracket. See Figure 6-4. Rope tvs_196_A Alignment Bracket FIG. 6-4 3. Measure the distance from the rope to the top surface of the chain guide of the infeed and outfeed tables in the places shown below.
  • Page 77 ALIGNMENT Blade Wheel Alignment See Figure 6-5. tvs_197_A A=B=C Leg Adjustment Bolts FIG. 6-5 4. Check if the ropes are aligned with the top surface edge of the chain guide of the infeed and outfeed tables. Move the appropriate table end if necessary. MHdoc031116...
  • Page 78 ALIGNMENT Blade Wheel Alignment See Figure 6-6. tvs_198_A Top surface edges of chain guide aligned with ropes on the whole length FIG. 6-6 5. Measure the distance from the edge of the LTBGAT tool to the rope. The distances marked A, B, C and D must be equal.
  • Page 79 ALIGNMENT Blade Wheel Alignment See Figure 6-8. Loosen the lock nuts on the horizontal plane adjustment bolt. Next, use the vertical plane adjustment bolts to adjust the drive-side wheel so that the adjustment tool is parallel to the rope. Horizontal Plane Adjustment Bolt Vertical Plane Adjustment Bolts...
  • Page 80 ALIGNMENT Blade Wheel Alignment See Figure 6-9. Rope tvs_202_A Alignment Bracket FIG. 6-9 MHdoc031116...
  • Page 81 ALIGNMENT Blade Wheel Alignment See Figure 6-10. Loosen the lock nuts on the horizontal plane adjustment bolt. Next, use the vertical plane adjustment bolts to adjust the idle-side wheel so that the adjustment tool is parallel to the rope. Horizontal Plane Adjustment Bolt Vertical Plane Adjustment Bolts...
  • Page 82 ALIGNMENT Blade Wheel Alignment 150060 3.0 mm (1/8”) ± 1 mm (3/64”) 1 1/4" Blade FIG. 6-11 See Figure 6-12. Use the cant control adjustment to adjust the idle-side blade wheel. If the blade is too far forward on the wheel, turn the cant control counterclockwise. If it is too far back on the wheel, turn the cant control clockwise.

  • Page 83: Aligning The Blade Guides

    ALIGNMENT Aligning the Blade Guides 8. Check the position of the blade on the drive-side blade wheel. The blade should be positioned on the wheel as described for the idle-side blade wheel. Adjust the drive-side blade wheel if necessary. See Figure 6-13. Use the cant control adjustment to adjust the drive-side blade wheel. If the blade is too far forward on the wheel, turn the cant control bolt clockwise.

  • Page 84: Complete Alignment Procedure

    See Figure 6-14. Alignment Tool Pins FIG. 6-14 1. The service tool can be ordered in Wood-Mizer (Part. No. 099330) or you can make it yourself according to figure 6-15. 6-12 MHdoc031116...
  • Page 85 ALIGNMENT Blade Wheels Alignment See Figure 6-15. Alignment Tool FIG. 6-15 All pins of the alignment tool must touch the blade wheels. If any of the pins does not touch the blade wheel, use the vertical plane adjustment bolts to correct alignment of the blade wheels. MHdoc031116 6-13...
  • Page 86 ALIGNMENT Blade Wheels Alignment See Figure 6-16. Use the vertical plane adjustment bolts of the drive wheels so that all the pins touch the blade wheels. Pins Vertical Plane Adjustment Bolts FIG. 6-16 3. Install blades and apply the proper tension - See Section 2.5.
  • Page 87 ALIGNMENT Blade Wheels Alignment 5. Manually spin the lower blade wheels. Watch how the blade rides on the blade wheels. See Figure 6-17. The blade wheels should be adjusted so that the gullet of 1 1/4" blades rides 3.0 mm (0.12”) out from the front edge of the wheels (± 1.0 mm / (0.04”)). 3.0 mm ±...
  • Page 88 ALIGNMENT Blade Wheels Alignment See Figure 6-18. The arrows below show which bolts should be used to tilt the wheels in the required direction. FIG. 6-18 6. Remove the blades from the blade wheels. 6-16 MHdoc031116...

  • Page 89: Saw Head Tilt Adjustment

    ALIGNMENT Saw Head Tilt Adjustment 6.2.2 Saw Head Tilt Adjustment The saw head blades should be perpendicular to the tables and parallel to each other. First, set one of the blades so that it is perpendicular to the table and then set the other blade in relation to the first one.
  • Page 90 ALIGNMENT Saw Head Tilt Adjustment 2. Measure the distances between the blades at the lowest and highest points. If the measurements are not the same, adjust the saw heads using the tilt adjustment bolts shown below. Saw Head Tilt Adjustment Bolt 6-18 MHdoc031116...
  • Page 91 ALIGNMENT Saw Head Tilt Adjustment 3. Use the square to check if the saw heads are perpendicular to the table. Adjust if necessary. Square TVS_204_A MHdoc031116 6-19...

  • Page 92: Installation Of Tables

    ALIGNMENT Installation of Tables 6.2.3 Installation of Tables 1. Mount the outfeed table. See Figure 6-19. Move the saw heads out, to the maximum width. Slide the front leg of the outfeed table under the TVS frame as shown. Next, bolt the table to the frame using four M12x75 bolts, washers and nuts.
  • Page 93 ALIGNMENT Installation of Tables TVS frame using two M12x80 bolts, washers and self-locking nuts. M10x80 Bolts (2) M10 Nut (4) Mounting M12x80 Bolts Self-Locking Nut (2) FIG. 6-20 MHdoc031116 6-21...
  • Page 94 ALIGNMENT Installation of Tables 3. Mount the spiky disks with arms on the infeed table using the mounting bars, M10x125 bolts, 10.2 spring and 10.5 flat washers. Mounting 10.5 Flat Washer 10.2 Spring M10x125 Bolts Washer FIG. 6-20 6-22 MHdoc031116...
  • Page 95 ALIGNMENT Installation of Tables 4. Mount the construction supporting the outfeed spike disks. First, connect the three construction elements. Then, using the mounting bars, M12x35 bolts with 12.2 spring and 13 flat washers, mount the complete construction to the TVS saw heads frame. Next, mount the spiky disks with arms in the same way as in the previous step.
  • Page 96 ALIGNMENT Installation of Tables See Figure 6-21. Place the level in places shown below and check if the tables are level. If they need adjustment, use appropriate adjustment bolts - see the figure below. Level Adjustment Bolts tvs_209_A Adjustment Bolts FIG.
  • Page 97 ALIGNMENT Installation of Tables See Figure 6-22. tvs_197_A A=B=C Legs Adjustment Bolts FIG. 6-22 7. Check if the ropes are aligned with the top edges of the infeed and outfeed tables. Move the appropriate table end if neccesary. MHdoc031116 6-25...
  • Page 98 ALIGNMENT Installation of Tables See Figure 6-23. tvs_198_A Top surface edges of chain guide aligned with ropes on the whole length FIG. 6-23 8. Install the blades and adjust their tension - See Section 2.5 9. Turn the key switch to the "H" position. 10.
  • Page 99 ALIGNMENT Installation of Tables See Figure 6-24. Square TVS_204_A FIG. 6-24 11. Check if the distance between the blades and tables at the left and right saw head is the same (saw heads centering). See Figure 6-25. Set the saw heads width to about 140mm (5.51”). Measure the distance from the blade on the left saw head to the left rope.
  • Page 100 ALIGNMENT Installation of Tables 099324-1) to move both saw heads left or right. Blade Rope Outfeed Table Infeed Table Adjustment Nuts FIG. 6-25 12. Attach the rope to the middle holes of the alignment bracket as shown below. Measure the distances A, B, C and D (from the rope to the surface of the spiky disks) as shown in the figure below.
  • Page 101 ALIGNMENT Installation of Tables See Figure 6-26. Adjustment Bolts A=B=C=D FIG. 6-26 13. Attach the additional table to the infeed table. Position the table so that the distance between the infeed and additional table legs is 400-600mm (15.75- 23.62”), depending on the log length. The rollers of the additional table must be in line with the spiky chain and at the same level.
  • Page 102 ALIGNMENT Installation of Tables See Figure 6-27. Level Adjustment Bolts FIG. 6-27 6-30 MHdoc031116...

  • Page 103: Aligning The Blade Guides

    Aligning the Blade Guides 6.2.4 Aligning the Blade Guides Each Wood-Mizer resaw has two blade guide assemblies that help the blade maintain a straight cut. The two blade guide assemblies are positioned on the cutting head to guide the blade on each side of the material being cut.

  • Page 104: Blade Guide Horizontal Tilt Adjustment

    ALIGNMENT Blade Guide Horizontal Tilt Adjustment See Figure 6-28. Rope Loosen jam nuts and turn screws to adjust roller up or down Blade FIG. 6-28 4. Loosen the jam nut and tighten the appropriate screw until the blade guide deflects the blade 6.0 mm.
  • Page 105 ALIGNMENT Blade Guide Horizontal Tilt Adjustment See Figure 6-29. Clip tools to blade tvs_202_A FIG. 6-29 Check that the blade guide does not tilt the blade left or right. A Blade Guide Alignment Tool (LTBGAT) is provided to help you measure the vertical tilt of the blade. 2.
  • Page 106 ALIGNMENT Blade Guide Horizontal Tilt Adjustment See Figure 6-30. LTBGAT A=B=C=D FIG. 6-30 4. The all four distances should be equal. If the distances A and C or B and D differ, it is necessary to check the saw heads centering (See Step 11.

  • Page 107: Blade Guide Spacing

    ALIGNMENT Blade Guide Spacing 5. Attach ropes to the lower holes of the alignment bracket. Attach the tools to the blade near the lower blade guide mount blocks and repeat the above steps. Adjust the horizontal tilt of this guide if necessary.

  • Page 108: Blade Guide Vertical Tilt Adjustment

    6. Use the set screws to adjust the horizontal tilt of the roller. 7. Repeat steps 3-7 for the lower blade guide roller. NOTE: Once the blade guides have been adjusted, any cutting variances are most likely caused by the blade. See the Wood-Mizer® Blade Handbook, Form #600. 6-36 MHdoc031116...

  • Page 109: Blades Width Scale Adjustment

    ALIGNMENT Blades Width Scale Adjustment 6.2.9 Blades Width Scale Adjustment After the entire resaw has been aligned and all adjustments have been made, check that the blades width scale indicates the true distance between the blades. 1. Measure the distance between the blades. See Figure 6-34.
  • Page 110 ALIGNMENT Blades Width Scale Adjustment CAUTION! Do not adjust the saw head turnbuckle bracket nuts. The turnbuckles are factory-set and there should be a small gap between the turnbuckle and the bracket. See Figure 6-35. Turnbuckle Brackets Turnbuckle Turnbuckle FIG. 6-35 6-38 MHdoc031116...

  • Page 111: Feed Chain Mounting

    ALIGNMENT Feed Chain Mounting 6.2.10 Feed Chain Mounting Mount and tension the feed chain. 1. Loosen the chain tensioner. 2. Route the feed chain as shown in the figure below. 3. Connect the chain using the chain link. 4. Tighten the chain. See Section 5.7.

  • Page 112: Safety Guards And Fence Mounting

    ALIGNMENT Safety Guards and Fence Mounting 6.2.11 Safety Guards and Fence Mounting Mount the safety guards on the infeed table and the safety fence around the outfeed table. See Figure 6-37. M12 Flat Washer M12x110 Bolt M10 Flat Washer M10x16 Bolt M8 Flat Washer M8x45 Bolt M8x100 Bolt...

  • Page 113: Adjustment Of The Friction Assembly (Manual Cutting Width Setting)

    ALIGNMENT Adjustment of the Friction Assembly (Manual Cutting Width Setting) 6.2.12 Adjustment of the Friction Assembly (Manual Cutting Width Setting) To adjust the friction assembly pressure (A) against the setting disk shaft (B): FIG. 6-38 a) Loosen the nut (B) and tighten the nut (A) to firmer press the friction assembly against the setting disk shaft. b) Loosen the nut (A) and tighten the nut (B) to slightly move the friction assembly away from the setting disk shaft.

  • Page 114: Specifications

    SPECIFICATIONS Overall Dimensions SECTION 7 SPECIFICATIONS Overall Dimensions See Figure 7-1. The major dimensions of the TVS SC are shown below (all dimensions are in millimeters). 85.2" 2150mm tvs_247a 2668.5mm 105" TVSSC/CE 2.4 TVSSC/CE 3.6 10511mm (414") 12848mm (506") FIG. 7-2 MHdoc031116 Specifications...

  • Page 115: Cutting Capacity

    400 mm / 15.75” TABLE 7-3 straight logs only See Table 7-4. Wood-Mizer TRU•SHARP™ offers three types of blades to provide efficient sawing. The type of wood you saw should determine which blade you choose for optimum performance. Recommended Blade Type...

  • Page 116: Blade Motor Specifications

    Motor IMB14/1-162 1380 r.p.m. TABLE 7-5 See Table 7-6. The noise level of the Wood-Mizer TVS is given below Noise Level L 93,5 dB (A) TABLE 7-6 1. The noise level measurement was taken in accordance with PN-EN ISO 3746 Standard .

  • Page 117: Dust Extractor Specifications

    SPECIFICATIONS Dust Extractor Specifications Dust Extractor Specifications See Table 7-7. Specifications of the dust extractors used on the TVS are listed below. Airflow 2400 m 7874 ft Inlet diameter 150 mm / 5.9” Motor power 2x1.5 kW Number of sacks 2 pcs Sack capacity 0.25 m...

  • Page 118: Dc Electromagnetic Brake (Ce Only)

    DC Electromagnetic Brake (CE Only) Design and Principle of Operation SECTION 8 DC ELECTROMAGNETIC BRAKE (CE ONLY) 1 - Electromagnet, 2 - Armature complete with brake linings, 3 - Fan, 4 - Retaining bolt 5 - Central spring, 6 - Special washer, 7 - Set screw, 8 - Self-locking nut, 9 - Sealing ring,...

  • Page 119: Service

    DC Electromagnetic Brake (CE Only) Service Service During normal operation and at the routine inspections verify the air gap and check if all screws are tight. In case when any symptoms of inefficient braking are observed, then use the self-locking nut (8) to re-adjust the air gap to the value corresponding to Table 1.
  • Page 120 EC declaration of conformity according to EC Machinery Directive 2006/42/EC, Annex II, 1.A We herewith declare, Wood-Mizer Industries sp. z o.o. 114 Nagorna street, 62-600 Kolo; Poland. That the following described machine in our delivered version complies with the appropriate basic safety and health requirements of the EC Machinery Directive 2006/42/EC based on its design and type, as brought into circulation by us.

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Tvse15s - sc

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