Blastrac BMP-335 ELITE Operating Instructions Manual

Blastrac BMP-335 ELITE Operating Instructions Manual

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Original instructions in English language
OPERATING INSTRUCTIONS
BMP-335 ELITE
VERSION 1.0

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Summary of Contents for Blastrac BMP-335 ELITE

  • Page 1 Original instructions in English language OPERATING INSTRUCTIONS BMP-335 ELITE VERSION 1.0...
  • Page 2: Inspection Comments

    Inspection comments Inspection before initial operation on: __________________________________________ __________________________________________ Date of initial operation: __________________________________________ Serial number & Year of manufacture: __________________________ _____________ Recurring inspections / maintenance log Date / Hour counter Findings Repairs / Cleaning Test *Competent person www.blastrac.eu...
  • Page 3: Table Of Contents

    Drum up & down (quick lever) Depth adjustment Operating during scarifying Direction guidance Spindle locking system Switch off the machine 6. Maintenance Maintenance of the bearings The belt drive 7. FAQ & Troubleshooting 8. Technical data Extension cables Dimensions Drums Dust collection system Contact www.blastrac.eu...
  • Page 4: Introduction

    With a suitable Blastrac dust collector work can be carried out without causing excessive dust in the work area, this raises the life span of the machine and protects the health of the personnel.
  • Page 5 BMP-335 ELITE Power plug 32amp with phase inverter Control panel Handwheel working depth Working depth indicator Quick lift lever Lifting eye Direction guidance Frontwheel castor Dusthose connection Ø100mm Water connection (optional) Paddle of drive system www.blastrac.eu...
  • Page 6: Safety

    Personnel must tie back long hair and not wear loose clothing or jewellery including rings. d) Stay alert, watch what you are doing and use common sense when operating the machine. e) Always seek professional medical attention immediately in case of injury. All persons surrounding the machine should wear Personal Protective Equipment. www.blastrac.eu...
  • Page 7: Machine Safety

    Electrical cables must be rolled entirely off of the reels. c) Any damage to the electric cables and/or electrical components is not permitted. d) If the power supply cable or plug is damaged, it must be replaced immediately. Only use original Blastrac parts.
  • Page 8: Dust Collector Safety

    Dust collector safety a) Always use a Blastrac dust collector to ensure a dust-free operation of the machine and clean air at the workspace. Also the airflow helps to cool the machine and prevents overheating. b) Read the operating instructions of the dust collector before using it.
  • Page 9: Transport Safety

    Failure to do so could cause machine to run away, damage to the machine, damage to property or cause serious injury. Only lift the machine as shown in the picture below. Use the existing lifting points to lift the machine. 442 kg Without drum www.blastrac.eu...
  • Page 10: Signs On The Machine

    Type plate: Name, address and CE mark. The machine type. The net weight of the machine in kilogram. The year of manufacture. The serial number of the machine. Email address, Website, Telephone & fax number. EU Declaration of Conformity: www.blastrac.eu...
  • Page 11: Initial Operation

    Secure the work area around the machine providing an adequate safety distance from the machine.  Use a red and white safety chain and danger sign to enclose the work area. Remove reinforcing steel or other objects protruding from the surface in order to prevent damage to  the machine. www.blastrac.eu...
  • Page 12: Tilting The Machine Backwards

    Tilting the machine backwards www.blastrac.eu...
  • Page 13: Manual Moving Of The Machine

    Be careful! Make sure nobodies feet get under the wheels. Wear appropriate safety shoes when you drive the machine to or from the work area. Make sure that no vehicles, such as forklift trucks and other equipment run over the electric cable and the dust hose. www.blastrac.eu...
  • Page 14: Electric Drive

    Electric drive www.blastrac.eu...
  • Page 15: Mounting The Drum

    Mount the side plate. A side plate which is incorrectly mounted or mounted  with force will shorten the lifetime of the drum bearings. Always check the belt tension after mounting a drum  Never use the machine without a side plate or with an incorrect mounted side plate!  www.blastrac.eu...
  • Page 16: Controls Bmp-335

    E: Emergency stop button J: Ammeter K: Pushbutton for start - stop of drum motor L: Dead man switch M: Paddles for engaging the drive wheels N: Fine depth adjustment of the drum Turn the handwheel counter clockwise to go deeper www.blastrac.eu...
  • Page 17: Operating

    Start the machine by pushing first the green button of the drive motor and then the green button of the scarify motor.  Slowly let down the quick lift lever. Turn the fine adjustment counterclockwise until the desired working depth is reached.   Set the drive speed with the turning knob. www.blastrac.eu...
  • Page 18: Cw Rotation Of The Drum

    Rotating direction of the drum ClockWise (normal) : Drum up & down (quick lever) www.blastrac.eu...
  • Page 19: Depth Adjustment

    Depth adjustment One full rotation of the handwheel is +/-1.1mm depth of the drum www.blastrac.eu...
  • Page 20: Operating During Scarifying

    Wait until all turning parts have reached a standstill.  Switch off the dust collector.  Disconnect the power supply.  Pay attention that all twisting and turning machine parts have reached a standstill before inspection or maintenance duties are carried out. www.blastrac.eu...
  • Page 21: Switch Off The Machine

    Store the cleaned and dry machine in a dry and humid free room. Protect the motors from moisture, heat, dust and shocks. All repair work must to be done by qualified Blastrac personnel, this to guarantee a safe and reliable machine. Any guarantee on the machine is expired when:...
  • Page 22: Maintenance Of The Bearings

    The quantity of grease should be 5-10 gram. This is equal to 2-6 pumps of grease. Be careful, too much grease is not good for the bearing! Use the grease which is recommended by Blastrac: E08729 – bearing grease. This grease is specially made for this kind of application.
  • Page 23 Loosen counter nut (3). Adjust the belt tension with nut (4). Measure belt tension in the middle of the belt (5). Measure the belt tension (6). BMP 11kW = 105Hz Fix the setting by tightening the M20 counter nut (3). www.blastrac.eu...
  • Page 24: The Belt Drive

    There are many things which can cause this problem. Most of the times, this is a combination of scarifying too deep and driving too fast. If reducing the driving speed and working less deep does not solve the problem, contact your local Blastrac dealer. www.blastrac.eu...
  • Page 25 Motor protections switch triggered because Reduce the working depth and / or triggers while running of overload . advancing speed. Check the motor. Motor has a defect. Drive unit does not Paddles are not pushed in Push the paddles in engaging position. respond www.blastrac.eu...
  • Page 26: Technical Data

    -5°C ~ 40°C Dust hose connection Ø100 mm Design and specifications are subject to change without notice by Blastrac BV IMPORTANT NOTES: Noise and vibration measurements were taken during heavy operation on concrete. The noise and vibration levels depend on the working depth, which is in turn determined by the unevenness of the surface. The impact force of the tools onto the surface is the biggest factor in both noise and vibration levels.
  • Page 27: Extension Cables

    We always recommend taking measures to decrease hand-arm vibrations. Tips for decreasing the exposure to hand- arm vibrations: -Protect the hands with vibration dampening gloves E12000 – Blastrac Anti-vibration gloves -Switch off the motor when driving backwards -Check and replace the tools regularly...
  • Page 28: Dimensions

    Drum complete Drum complete Drum complete Drum with 5 x 22 mm with MPL24 cutters with MPL29 cutters with MPL120 cutters shafts Dust collection systems BDC-44 EBE-200DC BPS-LP-0022 E06854SR Dust collector Dust collector Pre-Separator 15 m Suction Hose Ø100 mm www.blastrac.eu...
  • Page 29 Despite the fact that this guide is made with care, Blastrac takes no liability for errors in the manual and the possible consequences. We are naturally very interested in your findings and additions. No part of this publication may be reproduced and / or published in print, photocopy, or other form without prior permission by Blastrac.
  • Page 30 BLASTRAC EUROPE WE’RE READY TO ASSIST YOU! BLASTRAC THE NETHERLANDS BLASTRAC POLAND BLASTRAC FRANCE EUROPEAN HEAD OFFICE SALES & SERVICE CENTRE SALES & SERVICE CENTRE Utrechthaven 12 Golina, ul. Dworcowa 47E ZI - 29, Av. des Temps Modernes NL - 3433 PN Nieuwegein...

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