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Summary of Contents for Blastrac BDC-655 EX
- Page 1 Original instructions OPERATING INSTRUCTIONS BDC-655 EX VERSION 1.3...
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Page 2: Manintenance Log
Inspection comments Inspection before initial operation on: __________________________________________ __________________________________________ Date of initial operation: __________________________________________ Serial number & Year of manufacture: __________________________ _____________ Recurring inspections / maintenance log Date / Hour counter Findings Repairs / Cleaning Test *Competent person... -
Page 3: Table Of Contents
Table of contents Manintenance log 1. Introduction 2. Machine description 3. Safety Work area safety Electrical safety Personal safety Machine safety Dust collector safety Maintenance safety Transport safety Signs on the machine 4. Before operation Checkpoints of power supply Checkpoints of machine safety Control box Transport 5. -
Page 4: Introduction
2. Machine description The BDC-655 EX is not an ATEX-machine. The BDC-655 EX is a machine with ATEX certified components. The Blastrac dust collector BDC-655 EX is a high performance machine which is exclusively designed and built to be used in combination with Blastrac machines. It is equipped with 6 pieces of specially designed high quality Blastrac cartridge filters. - Page 5 Tool box 10 Dust bin Cable support 11 Water separator Compressor 12 Air pistol Air filter compressor 13 Main power switch Silencer 14 Control light Phase incorrect Control box (ATEX) 15 Control light Compressor / Fan running Handle dust bin 16 Control light Motor failure Filter cartridges 17 Emergency stop...
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Page 6: Safety
Electrical cables must be rolled entirely off of the reels. c) Any damage to the electric cables and/or electrical components is not permitted. d) If the power supply cable or plug is damaged, it must be replaced immediately. Only use original Blastrac parts. -
Page 7: Personal Safety
The machine, specially the handle grips must be free of fats/oils and have to be dry. All repair work has to be done by qualified Blastrac personnel, this guarantees a safe and reliable machine. -
Page 8: Maintenance Safety
Dust collector safety a) The Blastrac dust collector can only be used for dry cleaning. b) It should only be used for removing noncombustible/non-explosive dust or substances. c) The machine may not be used for pathogenic or carcinogenic or asbestos substances. -
Page 9: Transport Safety
n) Operational safety and service life of the machine depends, among other things, on proper maintenance. o) Prevent premature wear by keeping the machine as dust free as possible. Clean the machine for this reason regularly with a dust collector and non-aggressive materials. Never use a high pressure water cleaner to clean the machine. -
Page 10: Signs On The Machine
Signs on the machine The following stickers are placed on the machine. Meanings of these symbols are: Wear a dust mask class FFP2 or ! Danger Hazardous voltage in motor higher. even when solid state controller is OFF. Disconnect main power before servicing motor, controller or associated wiring. -
Page 11: Before Operation
4. Before operation Before using the machine it is essential to inspect the machine. It is not permitted to use the machine if the machine safety is not according the checkpoints below. Checkpoints power supply Use only extension cables for extending the main cable that are sized and marked in accordance with ... -
Page 12: Control Box
Pressing the red button switches the compressor and fan off. 9. Extension lead The extension lead on the BDC-655 EX may only be used for Blastrac machines with max. 32 Ampere power consumption. Connection value: Vacuum cleaner + connected unit, maximum 50A. -
Page 13: Transport
Transport Please read chapter 3.7 “Transport safety” Be careful! Make sure nobodies feet get under the wheels. Wear appropriate safety shoes when you drive the machine to or from the work area. Remove the dust from the dust collector before it is transported. The dust collector may only be lifted by using the lifting points. -
Page 14: Operating
Before switch on Extension lead The extension lead on the machine may only be used as an extension lead for Blastrac machines. Contact Blastrac for the correct combinations. The extension lead on the vacuum cleaner will only be live when the mains plug is plugged in, and the main power switch is turned ON. -
Page 15: Maintenance
Only use genuine Blastrac spare parts. Prior to any repair works on the dust collector and its drives, secure the dust collector against unintentional switching on. - Page 16 Store the cleaned and dry machine in a dry and humid free room. Protect the electrical motors from moisture, heat, dust and shocks. All repair work must to be done by qualified Blastrac personnel, this to guarantee a safe and reliable machine. Any guarantee on the machine is expired when: Non original Blastrac parts have been used ...
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Page 17: When To Change The Filters
When to change the filters? If the dust collector loses suction power first try the following before continuing: 1. Check if the butterfly valve on the inlet is fully opened. 2. Ensure that the compressor is fully pressurized and then turn it off. Remove all moisture from the compressed air tank by using the drain valve of the water separator. - Page 18 Continuing work with a broken/leaking filter can cause serious damage to the machine and is a health hazard! Blastrac Cartridge Filter Never expose the filter cartridges to moisture! IFA/BIA certificate M-class...
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Page 19: Pulse System
When there is pressure but the pulse system does not function, there might be a problem in the electrical system which controls the pulsing system. Check the wiring and the PLC-settings. PLC timer unit Advised is to take contact with Blastrac Support in order to prevent operational problems. -
Page 20: Water Separator
Water separator Periodically check the level indicator of the water separator. The water separator filters dirt particles, oil and water from the air. It is recommended to replace the filter after every 200 operating hours. If there is condensate level approximately 10 mm below the level indicator marking (see figure) then either press in or turn the outlet ring as shown on figure. -
Page 21: Compressor
Use only oil especially intended for compressors, according specification C.T. 68 (ISO 68- viscosity). Blastrac Compressor oil – Part nr. E00498 Prior to draining off the oil, the compressor unit should have operating temperature. Check oil level 2 or 3 minutes after stopping. -
Page 22: The V-Belts
The V-belts The V-belt drive is designed for the installed driving power. To force a higher output through an excessive high tension of the V-belts will result in broken belts, damage to the bearings and causes loss of the total efficiency. Too low belt tension will cause slipping with the result of a very high temperature of the V-belt and a premature destruction of it. -
Page 23: Troubleshooting
Clean or replace the air filter of the compressor. Bad or no filter Pressure too low. See above. cleaning Pulse timer / PLC defective or Contact Blastrac. wrong settings. No suction Dirty filter cartridges. Clean or replace the filter power cartridges. -
Page 24: Technical Data
Despite the fact that this guide is made with care, Blastrac takes no liability for errors in the manual and the possible consequences. We are naturally very interested in your findings and additions. No part of this publication may be reproduced and / or published in print, photocopy, or other form without prior permission by Blastrac. - Page 25 Headquarter Blastrac Poland Blastrac Italy Blastrac The Netherlands Golina, Dworcowa 47a S.S. 10 Padana Inferiore, 41 Utrechthaven 12 PL – 63-200 Jarocin IT – 29012 Caorso (PC) NL – 3433 PN Nieuwegein Tel – 0048 627 40 41 50 Tel – 0039 0523 81 42 41 Tel –...
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Questions and answers
Does the power cable to the blastrac have to connecetd to the vacuum unit or can it be in a seperate power socket
The power cable for the Blastrac BDC-655 EX must be connected to the vacuum unit. The extension lead on the vacuum cleaner will only be live when the mains plug is plugged in and the main power switch is turned ON. Machines must be switched off when they are connected.
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