Related Manuals for Blastrac 1-15DS Global
Summary of Contents for Blastrac 1-15DS Global
- Page 1 Original instructions in English language. OPERATING INSTRUCTIONS 1-15DS Global VERSION 2.3...
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Page 2: Inspection Comments
Inspection comments Inspection before initial operation on: __________________________________________ __________________________________________ Date of initial operation: __________________________________________ Serial number & Year of manufacture: __________________________ _____________ Recurring inspections / maintenance log Date / Hour counter Findings Repairs / Cleaning Test *Competent person... -
Page 3: Table Of Contents
Table of contents Inspection comments 1. Introduction 2. Machine description 3. Safety Work area safety Electrical safety Personal safety Machine safety Shot / steel blasting safety Dust collector safety Maintenance safety Transport safety Signs on the machine 4. Before operation Checkpoints of power supply Checkpoints of the machine Drive control... -
Page 4: Introduction
This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge. Blastrac BV offers a course on the use of the machine in order to make the operating and maintenance personnel familiar with all elements of the machine. -
Page 5: Safety
Any damage to the electric cables and/or electrical components is not permitted. d) If the power supply cable is damaged, it must be replaced immediately. Only use original Blastrac parts. e) The voltage on the identification plate must comply with the power supply. -
Page 6: Personal Safety
If the length of the brushes is, due to wear, less than 5mm or they are extremely deformed, the brushes have to be replaced. Check the Service Manual for the order numbers. All repair work has to be done by qualified Blastrac personnel, this guarantees a safe and reliable machine. -
Page 7: Shot/Steelblasting Safety
In some cases sparks could be created by shot / steelblasting. Dustcollector safety a) Always use a Blastrac dust collector to ensure a dust-free operation of the machine and clean air at the workspace. Also the airflow helps to cool the machine and prevents overheating. - Page 8 c) Before every use check the lifting eyes/lugs and welds for: deformation, damages, cracks, corrosion and wear. d) Pay attention that the drive unit does not turn away during lifting of the machine. Hold on to the steering handle until the machine is of the ground. e) When lifting the machine from the ground, always use the lowest lifting speed.
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Page 9: Signs On The Machine
Signs on the machine The following stickers are placed on the machine. Meanings of these symbols are: Wear a dust mask class FFP3 or ! Danger Hazardous voltage in motor higher. even when solid state controller is OFF. Disconnect main power before servicing motor, controller or associated wiring. -
Page 10: Before Operation
4. Before operation Before using the machine it is of great importance to inspect the machine. It is not permitted to use the machine if the machine safety is not according the checkpoints below. Checkpoints power supply Use only extension cables for extending the main cable that are sized and marked in accordance with ... -
Page 11: Control Box
Control box The control box is equipped with all control elements and instruments for monitoring and controlling the machine. Control lamp “Control” Push button “Control ON” Push button “Control OFF” Close Control lamp Motor protection Control lamp “Blast wheel” Open Push button “Blast wheel ON”... -
Page 12: Transport
Transport When transporting the machine from a vehicle to the work area you can put the machine in its transport position by using the lever of the lifting mechanism. To do this, place the lever onto the bracket(2), as shown in the picture. Now press the lever down until the pivot bracket noticeably locks over its point of rotation. -
Page 13: Connecting The Drive Motor To The Traction Wheel
Connecting the drive motor to the traction wheel Danger of crushing! Insert the quick release pin inside the hole. Use common sense, do not get distracted during the activities. Make sure the magnetic !WARNING! valve is CLOSED. Use only 1 finger to press the button of the Make sure the Blast quick release pin, and... -
Page 14: Blast Wheel
Blast wheel The heart of the blast cleaning machine is the blast wheel which throws the abrasive onto the surface to be cleaned by using centrifugal force. The blast wheel is placed in a protective housing lined with replaceable wear plates. The blast wheel is driven by an electric motor. Around the centre of the blastwheel there is the impeller, feeding dosed quantities of abrasive onto the blades of the turning blast wheel. -
Page 15: Abrasive Sealing
4.12 Abrasive sealing Magnetic seals are fitted to the front and the sides of the blast housing outlet and are surrounded by brush seals. At the rear there is a seal sliding over the floor. The seals are employed to seal the blasting area in a way to avoid leakage of any abrasive. -
Page 16: Operation
5. Operation During operating the machine, the following additional safety instructions must be followed closely. Before switching on the machine make sure that no-one can be endangered when the machine starts up. Make sure that no vehicles, such as forklift trucks and other equipment run over the electric cable and the dust hose. -
Page 17: Operation
When the blast head is lifted from the floor, abrasive escapes from the sides of the blast head at high speed! If the machine is moved with the blast head raised, the abrasive magnetic valve must be closed! Alter the direction only after closing the magnetic valve! Operation Carry out blasting in parallel tracks in such way that the dust hose and electric cable do not become twisted. -
Page 18: The Blast Pattern
The blast pattern Abrasive leaving the blast wheel blades is not thrown in all directions. Scatter is restricted to an angle of about 50°. This is achieved through the use of a control cage which surrounds the impeller. The position of the window in the control cage determines the blast pattern. -
Page 19: Maintenance
WARNING! Never loosen the cage clamps lever or try to adjust the blast wheel cover when the machine is in operation!! Maintenance Pay attention to Chapter 3 "Safety" during maintenance and repair works. Failures due to inadequate or incorrect maintenance may generate very high repair costs and long standstill periods of the machine. - Page 20 Remove the abrasive out of the abrasive storage hopper. All repair work must to be done by qualified Blastrac personnel, this to guarantee a safe and reliable machine. Any guarantee on the machine is expired when: Non original Blastrac parts have been used ...
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Page 21: Changing The Tune-Up Kit
Changing the tune-up kit De tune-up kit consists of the blastwheel (7) , the control cage (3) and a bolt (6). Remove the feed spout (1) by loosening the star nuts and pulling it out of the housing. Remove the cage clamps (2) and remove the control cage (3) and control cage shim (9). -
Page 22: Changing The Liners
Changing the liners Loosen the press bolt(1) of the top liner. Loosen the bolts(2) of the blast housing cover(3) and remove it. Loosen the nuts(4) of the left and right side liner(5). Take them out at the bottom of the housing. ... -
Page 23: The V-Belt
The V-belts The V-belt drives are designed for the installed driving power. To force a higher output through an excessive high tension of the V-belts will result in broken belts, damage to the bearings and causes loss of the total efficiency. -
Page 24: The Chain Drive
6.6 The chain drive A chain drive needs relatively little maintenance when the correct chain is selected, when it is mounted correctly and, in this case of application, is not lubricated. The drive chain is protected by a chain guard. The chain guard prevents excessive contamination and prevents accidents. -
Page 25: Selection Of Abrasive
The Blastrac blast cleaning machines are designed and built to operate with Blastrac abrasive. Blastrac abrasive has a very high quality and has the rebouncing ability required for the efficient use of the machine. The selection of abrasive is very important since this is the material to carry out the surface treatment. -
Page 26: Troubleshooting
Incorrect height adjustment of the Adjust the magnetic seals. surface or escaping magnetic seals. abrasive at the blast head Worn magnetic and/or brush seals. Replace the magnetic and/or brush seals. Poor abrasive quality. Contact Blastrac. Worn tune-up kit. Replace the tune-up kit. - Page 27 Check and clean the dust hose Ripped or damaged dust hose Replace dust hose Excessive wear in blast Wrong abrasive. Contact Blastrac. housing and rebound plenum The thrown abrasive blasts the housing Incorrect setting of the control cage and not the surface to be blasted. Adjust the blast pattern.
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Page 29: Technical Data
Despite the fact that this guide is made with care, Blastrac takes no liability for errors in the manual and the possible consequences. We are naturally very interested in your findings and additions. No part of this publication may be reproduced... - Page 30 Headquarter Blastrac Poland Blastrac Italy Blastrac The Netherlands Golina, Dworcowa 47a S.S. 10 Padana Inferiore, 41 Utrechthaven 12 PL – 63-200 Jarocin IT – 29012 Caorso (PC) NL – 3433 PN Nieuwegein Tel – 0048 627 40 41 50 Tel – 0039 0523 81 42 41 Tel –...
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