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Summary of Contents for Blastrac BMP-400RC
- Page 1 ORIGINAL in English OPERATING INSTRUCTIONS BMP-4000E BMP-400RC VERSION 1.9...
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Page 2: Inspection Comments
Inspection comments Inspection before initial operation on: __________________________________________ __________________________________________ Date of initial operation: __________________________________________ Serial number & Year of manufacture: __________________________ _____________ Recurring inspections / maintenance log Date / Hour counter Findings Repairs / Cleaning Test *Competent person... -
Page 3: Table Of Contents
Table of contents Inspection comments ........................2 Table of contents ..........................3 1. Introduction .............................4 2. Machine description ..........................4 Applications ............................4 3. Safety .............................7 Work area safety .........................7 Electrical safety ........................7 Personal safety ........................8 Machine safety general ......................8 Maintenance safety ......................8 3.7 Dust collector safety .........................9 3.8 Hydraulic safety ........................9 3.9 Transport safety ........................ -
Page 4: Introduction
2. Machine description The Blastrac self ride scarifier BMP-4000 is an electric machine for indoor use only. The BMP-4000 can be used for milling concrete, asphalt, for removing of coatings or for sawing concrete. Because of the heavy weight of the machine, you can remove a lot of material at once and in combination with a suitable Blastrac dust collector, which is obliged, the machine works almost dust free. - Page 5 Operator support bracket Right Hand back wheel (measuring system optional) Steering wheel Electro box with main switch (E-version) Electric cable guide (E-version) Control panel Lifting points Hand brake Bonnet Manual storage compartment Operator platform with safety switch Front steering wheel Dust hose connection 150mm Left Hand back wheel with measuring system Side plate drum housing...
- Page 6 Control elements Control panel Emergency stop button Switch for milling motor: Hydraulic motor ON/OFF MILLING ON/NEUTRAL/MILLING REVERSE Switch for operating mode: Contact with key OFF / LOCAL / REMOTE MILLING/NEUTRAL/DRIVE Switch for rotating beacon ON/OFF Joystick for driving forward/backwards (optional) Worklight ON/OFF (optional) Left Hand back wheel UP/DOWN Water pump ON/OFF (optional)
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Page 7: Safety
3. Safety Warning! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire, explosions and / or serious injuries. Only authorized and trained personnel may operate this machine ! This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge. -
Page 8: Personal Safety
The machine, specially the handle grips and operator platform must be free of fats/oils and have to be dry. All repair work has to be done by qualified Blastrac personnel, this guarantees a safe and reliable machine. g) Always use original Blastrac spare parts, cutters, sawing blades and picks. Otherwise Blastrac BV cannot guarantee the safety of the machine. -
Page 9: Dust Collector Safety
Secure the maintenance area if necessary. 3.7 Dust collector safety a) Always use a suitable Blastrac dust cleaner to ensure a dust-free operation of the machine and clean air at the workspace. Also the airflow helps to cool the machine and prevents overheating. -
Page 10: Transport Safety
vapors. Rags that are soaked with the product and paper or materials which have been used for absorbing the spilled product are inflammable. Make sure that no accumulation occurs. Remove safely after use. o) Avoid sparks, open flames, extremely high temperatures and other sources of ignition. p) Please read the Safety Data Sheets for additional information regarding the hydraulic oil. - Page 11 Never allow other persons besides the operator to be transported by the machine.
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Page 12: Signs On The Machine
3.10 Signs on the machine The following stickers are placed on the machine. Meanings of these symbols are: ! Danger Hazardous voltage in motor Wear a dust mask class FFP3 even when solid state controller is OFF. or higher. Disconnect main power before servicing motor, controller or associated wiring. -
Page 13: Initial Operation
4. Initial operation Before using the machine it is of great importance to inspect the machine every day. It is not permitted to use the machine if the machine safety is not according the checkpoints below. Checkpoints of electrical safety Use only extension cables for extending the main cable that are sized and marked in accordance with ... -
Page 14: Removing The Drum
Removing the drum Pull out the main plug before starting removing the drum. Always wear protecting gloves and a dustmask of at least class FFP3. Use an additional vacuum cleaner in order to work as dust free as possible. Always wear a dust mask during these operations, class FFP3 or higher. -
Page 15: Changing Picks On The Drum
Lift the pallet truck so the drum will be supported by the pallet truck. Mount a rope on the two eyes which are mounted inside the drum. Pull the drum from the axle, and support the drum. Changing picks on the drum Lift the pallet truck up and put the drum on the drum supports. -
Page 16: Operating Bmp-4000
5. Operating BMP-4000 Main screen The main screen is sowing on the sides the level meters (the relative height of the legs) below this is a button to set a leg to “0”. The two gauges are showing the main motor current and pressure. With the “Set both to “0””... -
Page 17: Settings Screen
Settings screen On the left side top down: LS platform (switch on the man platform, green when person is present) LS Left wheel (switch on the left wheel, green in working position) LS right wheel (Switch on the right wheel, green in working position) Work lights indicator and switch Rotating beacon indicator and switch (this is only a relay switching) Water pump indicator and switch (this is only a relay switching) -
Page 18: Alarm Screen
Alarm screen This page is showing the alarms every alarm is shown as follows: Select box, the alarm can be selected in order to acknowledge. An alarm can be selected by pressing the box or the Check/Uncheck all button Description, the name of the alarm Time, the date and time this alarm occurs. - Page 19 IO pages The IO pages are showing the in- and outputs in the cabinet (1 figure) the Console (2 figure) and the remote (3th page).
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Page 20: Controls
Controls Control panel Hydraulic motor ON/OFF Contact with key OFF / LOCAL / REMOTE Switch for rotating beacon ON/OFF (optional) Worklight ON/OFF (optional) Water pump ON/OFF (optional) Driving speed selection button (1-10) Emergency stop button Switch for milling motor: MILLING ON/NEUTRAL/MILLING REVERSE Switch for operating mode: MILLING/NEUTRAL/DRIVE Joystick for driving forward/backwards... -
Page 21: Switching On The Machine
During operating the BMP-4000, the following additional safety instructions must be followed closely. Switching on the machine Connect the machine with the power supply. (14) Turn on the main switch (15) on the side of the machine. Check the display (1) on the control panel for alarms. -The machine won’t start if the line “Phase Seq. -
Page 22: Driving The Machine (Without Milling)
Driving the machine (without milling) 4. Make sure there are no other people in an area of 5 meters around the machine. 5. Turn switch (10) to “Drive” so you can only drive with the machine. -In this position the milling drum cannot turn. 6. -
Page 23: Folding In The Wheels
If the driving speed is too low, you can set the “Speed” button(7) to 2, 3 or even higher. If you are almost at the end of your milling line, lower the driving speed. At the end of your line, stop driving and lift the machine with both handles (12) & (13) so the drum is ... -
Page 24: Remote Control
Remote Control Working the BMP 4000E with the Radio Remote: 1. Turn on the machine with the main switch located in the door of the electrical cabinet 2. Pull the emergency stop when pressed(located on the dashboard). Turn the key switch to the position ”remote” (located on the dashboard) 4. - Page 25 7. Operating the machine with the drum on. Set the selector switch to “MILLING” Start the drum by pressing the Button “DRUM” a second push of the button will stop the drum. Choose with the selector switch if you want to go “FWD” or “REV” (also possible during milling) With the pot.meter you can choose the driving speed.
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Page 26: Maintenance
Store the cleaned and dry machine in a dry and humid free room. Protect the electrical motors from moisture, heat, dust and shocks. All repair work must to be done by qualified Blastrac personnel, this to guarantee a safe and reliable machine. Any guarantee on the machine is expired when:... -
Page 27: Changing Of Hydraulic Motor And Checking Coupling Buffer
Be careful! Too much grease is not good for the bearings! Only use the grease which is recommended by Blastrac, this is E08729 – bearing grease. This grease is specially made for this kind of application. Using other grease will damage the... -
Page 28: Replacing The Shock Absorbers
Replacing the shock absorbers The drum housing has 6 shock absorbers designed for heavy duty operation. Excessive vibrations could indicate worn out shock absorbers. The replacement interval depends on the work that has been carried out, as a rule we advise to replace them at least annually. Use the handles (1.) to let the machine down as far as possible... - Page 29 Slowly and carefully let the machine down. Use a pallet truck (7) and crowbar (8) to align the shock absorbers with the holes in the frame. Make sure all nuts + spring washers + washers are tightened properly.
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Page 30: Troubleshooting
7. Troubleshooting Fault Possible cause Remedy Excessive vibration Imbalance due to worn or broken tools. Replace all worn or broken parts. or/and Unusual noises Defective bearing. Check the bearing on the axle drive shaft and replace if necessary. Check the tension of the belt, replace Wrong tension of the belt. -
Page 31: Technical Data
Noise level Up to 98,5dB(A) Dust hose connection Ø150 mm Power generator 52 KVA Design and specifications are subject to change without notice by Blastrac BV. The electrical diagrams of the electrical system are placed inside of the control panel. -
Page 32: Vibration Level
The original operating instructions are in the English language, any other language is a translation of the original version. Despite the fact that this guide is made with care, Blastrac takes no liability for errors in the manual and the possible consequences. We are naturally very interested in your findings and additions. - Page 33 Headquarter Blastrac Poland Blastrac Italy Blastrac The Netherlands Golina, Dworcowa 47a S.S. 10 Padana Inferiore, 41 Utrechthaven 12 PL – 63-200 Jarocin IT – 29012 Caorso (PC) NL – 3433 PN Nieuwegein Tel – 0048 627 40 41 50 Tel – 0039 0523 81 42 41 Tel –...
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