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Crary CASE IH CWS 1010 Owner's Manual

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Manual P/N 26037-00
Rev. 072208
Companion to P/N 26038-00
SN Range: 709608-A00808
OWNER'S
MANUAL
CASE IH
1010
1020
RECORD SERIAL NUMBER HERE

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Summary of Contents for Crary CASE IH CWS 1010

  • Page 1 OWNER’S MANUAL CASE IH 1010 1020 RECORD SERIAL NUMBER HERE Manual P/N 26037-00 Rev. 072208 Companion to P/N 26038-00 SN Range: 709608-A00808...
  • Page 2 Safety considerations shall be an integral and high prior- ity part of all engineering/design analysis and judgments involving Crary products. It is our stated policy that our products will be manufactured to comply with the safety standards specified by the American Society of Agricultural Engineers, the National Electrical Code, the Society of Automotive Engineers, and/or any other applicable recognized standards at the time manufactured.
  • Page 3 Will be void. In the event of a failure, return the product, at your cost, along with proof of purchase to the selling Crary Industries dealer. Crary Industries will, at its option, repair or replace any parts found to be defective in material or workmanship.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS DESCRIPTION PAGE DESCRIPTION PAGE inTRoducTion ..........1 opeRaTion ..........34 5.1 MACHINE COMPONENTS ............35 SafeTY ............2 5.2 INITIAL ADjUSTMENTS .............36 5.2.1 MANIFOLD ADjUSTMENT ..........36 2.1 SAFETY ALERT SYMBOL ............2 5.2.2 TORQUE LIMITER ............36 2.2 GENERAL SAFETY...............3 5.3 PRE-OPERATION CHECKLIST ..........37 2.3 OPERATING SAFETY ..............4 5.4 MACHINE BREAK-IN ..............37...

  • Page 5: Introduction

    Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Crary dealer or distributor if you need assistance, information, or additional copies of the manuals.

  • Page 6: Safety

    SafeTY Section 2.1 SafeTY aleRT SYmbol This Safety Alert Symbol means: The Safety Alert symbol identifies important safety messages on the machine and in the manual. When you see this symbol, be alert to aTTenTion! become aleRT! the possibility of personal injury or death. Follow the instructions in the safety message.

  • Page 7: General Safety

    SAFETY 2.2 geneRal SafeTY You are responsible for the Safe operation and maintenance Read and understand the of your machine. You must ensure that you and any one else Owner’s Manual and all safety who is going to operate, maintain or work around the machine decals before operating, main- are familiar with the operat ing and maintenance procedures and taining, adjusting or servicing...

  • Page 8: Operating Safety

    SAFETY 2.3 opeRaTing SafeTY 2.4 mainTenance SafeTY Follow ALL operating, maintenance, and safety information Read and understand the Owner’s Manual and all safety in this manual. decals before servicing, adjusting or repairing. Support the machine with blocks or safety stands when Install and secure all guards and shields before starting or working around it.

  • Page 9: Hydraulic Safety

    SAFETY 2.5 hYdRaulic SafeTY 2.6 pTo SafeTY Always place all combine hydraulic controls in neutral be- Keep bystanders, especially children, away from fore disconnecting from combine or working on hydraulic drivelines. system. Be extremely careful when working around PTO shafts, Make sure that all components in the hydraulic system are drivelines, or other rotating shafts.

  • Page 10: Transport Safety

    SAFETY 2.7 TRanSpoRT SafeTY 2.10 SafeTY decalS Make sure you are in compliance with all local regulations Keep safety decals clean and legible at all times. regarding transporting equipment on public roads and Replace safety decals that are missing or have become highways.

  • Page 11: Sign-Off Form

    SAFETY 2.11 Sign-off foRm Crary Industries follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the equipment must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual.

  • Page 12: Safety Decals

    SafeTY decalS Section Good safety requires that you familiarize yourself with the various safety decals, the type of warning and the area, or particular func- tion related to that area, that requires your SAFETY AWARENESS. ThinK SafeTY! WoRK SafelY! PN 0732-0598-00 - Decal, Warning PN 17423 - Decal, Danger RemembeR - If safety decals have been damaged, removed or become illegible or parts have been replaced without safety decals, new decals must be applied.

  • Page 13: Assembly

    aSSemblY Section 4.1 Reel aRm mounT 4.1.1 lefT hand Attach the notched end of the adjustment strap to the arm mount tube and the LH reel mount with a 1/2” x 3” bolt, Bolt reel arm mount plates onto the OEM reel support bracket washers and nut.

  • Page 14: Right Hand

    ASSEMBLY 4.1 Reel aRm mounT 4.1.2 RighT hand Bolt reel arm mount plates onto the OEM reel support bracket with two 1/2” x 1” bolts and nuts per plate. Mount as shown in Figure 3. Remove the lower OEM spacer located between the reel drive shield and shield support plate (Figure 4).

  • Page 15: Manifold

    ASSEMBLY 4.2 manifold If your CWS was shipped with one manifold, skip to step 2. Otherwise, follow either step A or B, depending on the width of your header. 18’-22.5’ headers: Bolt the right and left manifold sec- tions together with eight 3/8” x 1-1/2” bolts and nylock nuts.

  • Page 16: Air Tubes

    ASSEMBLY 4.3 aiR TubeS 4.3.1 manifoldS WiTh 12” Tube Spacing When installing the air tubes, start working from the LH side (as looking from the combine cab) of the manifold and work to the right. Install a short air tube first. In step 6, you will drill holes for the long end tubes.

  • Page 17: Electric Actuator

    ASSEMBLY 4.4 elecTRic acTuaToR 4.5 headeR pRepaRaTion Adjust reel arm mounts to desired position and torque all WaRning 1/2” hardware to 75 ft-lbs. Slide the pivot clamp onto the RH side of the manifold (Figure Place all controls in neutral or off, stop combine engine, set 9).

  • Page 18: Gearbox/Fan Mount-Pre 1993 Series

    ASSEMBLY 4.6 geaRbox/fan mounT - pRe 1993 SeRieS Attach the mount plate support to the header with four WaRning 1/2” x 1-1/4” serrated flange bolts and washers. Torque to 75 ft-lbs. Place all controls in neutral or off, stop combine engine, set Attach gearbox mounting plates to the mount plate support parking brake, remove ignition key, wait for all moving parts to (Figure 12) with 1/2”...
  • Page 19 ASSEMBLY 4.6 geaRbox/fan mounT - pRe 1993 SeRieS Figure 12, Gearbox/fan mount (pre 1993 series) PN 26037-00 R072208...

  • Page 20: Gearbox/Fan Mount-1993/1994 Series (15-22.5 Ft. Headers)

    ASSEMBLY 4.7 geaRbox/fan mounT - 1993/1994 SeRieS (15-22.5 fT. headeRS) Lift the gearbox/fan into position using a floor jack or over- WaRning head hoist and attach to the mount plates with four 1/2” bolts and washers. Do not tighten at this time. Place all controls in neutral or off, stop combine engine, set Check the gearbox and, if necessary, fill the gearbox with parking brake, remove ignition key, wait for all moving parts to...
  • Page 21 ASSEMBLY 4.7 geaRbox/fan mounT - 1993/1994 SeRieS (15-22.5 fT. headeRS) Figure 14, Gearbox/fan mount (1993/1994 series headers 15’-22.5’) PN 26037-00 R072208...

  • Page 22: Gearbox/Fan Mount-'95 And Later Series (15-22.5 Ft. Headers)

    ASSEMBLY 4.8 geaRbox/fan mounT - ‘95 and laTeR SeRieS (15-22.5 fT. headeRS) Lift the gearbox/fan into position using a floor jack or over- WaRning head hoist and attach to the mounting plates with four 1/2” bolts and washers. Do not tighten at this time. Place all controls in neutral or off, stop combine engine, set Check the gearbox and, if necessary, fill the gearbox with parking brake, remove ignition key, wait for all moving parts to...
  • Page 23 ASSEMBLY 4.8 geaRbox/fan mounT - ‘95 and laTeR SeRieS (15-22.5 fT. headeRS) Figure 16, Gearbox/fan mount (1995 and later headers 15’-22.5’) PN 26037-00 R072208...

  • Page 24: Gearbox/Fan Mount-1993 And Later Series (25-30 Ft. Headers)

    ASSEMBLY 4.9 geaRbox/fan mounT - 1993 and laTeR SeRieS (25-30 fT. headeRS) Use a jack or hoist to position the gearbox inside the gearbox WaRning mount assembly. Attach the gearbox using four 1/2” x 1-1/4” serrated flange bolts. Torque to 75 ft-lbs. Place all controls in neutral or off, stop combine engine, set Using four 1/2”...
  • Page 25 ASSEMBLY 4.9 geaRbox/fan mounT - 1993 and laTeR SeRieS (25-30 fT. headeRS) Figure 18, Gearbox/fan mount (25’ & 30’ 1993 and later series) PN 26037-00 R072208...

  • Page 26: Right Hand Drive Kit-Pre 1993 Series

    ASSEMBLY 4.10 RighT hand dRive KiT - pRe 1993 SeRieS Slide a bushing shield weldment over the RH end of the WaRning gearbox drive shaft and secure to the RH side of the gearbox using two 1/2” bolts and washers (Figure 19). Place all controls in neutral or off, stop combine engine, set Check for shaft alignment up and down and in and out.
  • Page 27 ASSEMBLY 4.10 RighT hand dRive KiT - pRe 1993 SeRieS Figure 19, RH drive kit (Pre 1993 series) PN 26037-00 R072208...

  • Page 28: Headers)

    ASSEMBLY 4.11 RighT hand dRive KiT - 1993/1994 SeRieS (15-22.5 fT. headeRS) Slide torque limiter clutch onto RH end of gearbox drive shaft, WaRning and align with sprocket on auger drive shaft. Insert 5/16” key into keyway on clutch and tighten set screws. Tighten bushing bolts into sprocket on auger drive shaft, keeping the Place all controls in neutral or off, stop combine engine, set sprockets aligned.
  • Page 29 ASSEMBLY 4.11 RighT hand dRive KiT - 1993/1994 SeRieS (15-22.5 fT. headeRS) Figure 21, RH drive kit (1993/1994 series 15’-22.5’ headers) PN 26037-00 R072208...

  • Page 30: Right Hand Drive Kit-1995 And Later Series (15-22.5 Ft. Headers)

    ASSEMBLY 4.12 RighT hand dRive KiT - 1995 and laTeR SeRieS (15-22.5 fT. headeRS) Slide torque limiter clutch onto RH end of gearbox drive shaft, WaRning and align with sprocket on auger drive shaft. Insert 5/16” key into keyway on clutch and tighten set screws. Tighten bushing bolts into sprocket on auger drive shaft keeping the Place all controls in neutral or off, stop combine engine, set sprockets aligned.
  • Page 31 ASSEMBLY 4.12 RighT hand dRive KiT - 1995 and laTeR SeRieS (15-22.5 fT. headeRS) Figure 23, RH drive kit (1995 and later 15’-22.5’ headers) PN 26037-00 R072208...

  • Page 32: Right Hand Drive Kit-1993 And Later Series (25-30 Ft. Headers)

    ASSEMBLY 4.13 RighT hand dRive KiT - ‘93 and laTeR (25-30 fT. headeRS) Install the clutch end of the OEM driveline on the RH drive WaRning shaft. Then, install the opposite end of the OEM driveline on the RH end of the gearbox stub shaft. Place all controls in neutral or off, stop combine engine, set Pull back the spring-loaded collar on the slip clutch end of parking brake, remove ignition key, wait for all moving parts to...

  • Page 33: Electrical Wiring

    ASSEMBLY 4.14 elecTRical WiRing Mount the switch plate assembly in a convenient place inside WaRning the cab (Use either velcro or bolts). Run the red wires with fuse (15 Amp & 6 Amp) to a power Place all controls in neutral or off, stop combine engine, set source.

  • Page 34: Fan Hose Assembly

    ASSEMBLY 4.15 fan hoSe aSSemblY Slide an 8-11/16” t-bolt clamp over each end of the 45 degree WaRning elbow. Then, slide the 45 degree elbow over the back end of the hose connector weldment. Point the elbow toward the fan. Avoid crushing injury or death from fall of raised reel.
  • Page 35 ASSEMBLY 4.15 fan hoSe aSSemblY Figure 27, Air hose installation PN 26037-00 R072208...

  • Page 36: Optional Equipment

    ASSEMBLY 4.16 opTional eQuipmenT 4.16.1 neuTRal dRive ShafT Attach extension shaft/hub assembly. Bolt extension shaft/hub assembly to gearbox The neutral drive shaft is available for double drive headers. The flange with 1/2” x 1” bolts. Rotate extension shaft neutral shaft is used to bypass the fan when harvesting conditions so the key in the coupler at the bottom of the shaft do not require air.

  • Page 37: Description

    ASSEMBLY 4.16 opTional eQuipmenT Figure 29, Gearbox/fan extension KiT, geaRbox/fan exTenSion opTion KiT, geaRbox/fan exTenSion opTion paRT paRT iTem deScRipTion iTem deScRipTion numbeR numbeR 15364 BOLT, 3/8" X 1-1/4" HHCS GR5 ZP 7022 KEY, 3/16" SQUARE X 1-1/4" PLAIN ROTOR, FAN, 12.88" X 2.5", 7/8"B, CW, 13014 U-BOLT, 3/8"...

  • Page 38: Operation

    opeRaTion Section WaRning Keep all hydraulic lines, fittings, and couplers tight and free Read and understand the Owner’s Manual and all safety of leaks before and during use. signs before servicing, adjusting or repairing. Install and secure all guards and shields before starting Clean reflectors and lights before transporting.

  • Page 39: Machine Components

    Proper adjustment of the air volume and direction will increase the performance of your header while reducing shatter loss. Please take a few minutes to become familiar with the proper setup and operation of your Crary Wind System. Figure 30, Machine components...

  • Page 40: Initial Adjustments

    Adjust the air tube position to point at the back of the sickle noTe bar. This adjustment refers to the longer air tubes on Crary Wind Systems. At the end of the season, or before any long period of non-...

  • Page 41: Pre-Operation Checklist

    OPERATION 5.4.2 afTeR opeRaTing foR 2 houRS 5.3 pRe-opeRaTion checKliST Re-torque fasteners and hardware. Check that all safety decals are installed and legible. Apply Efficient and safe operation of the CWS requires that each op- new decals if required. erator reads and understands the operating procedures and all related safety precautions outlined in this section.

  • Page 42: Controls

    OPERATION 5.6 conTRolS Before starting to work, all operators should familiarize themselves fan aiR volume acTuaToR: with the location and function of the controls and safety devices. Move the toggle to the OPEN position to open the butterfly Some machines may vary due to different models of combines plate which increases air volume to the air tubes.

  • Page 43: Operating Hints

    OPERATION 5.8 TRanSpoRTing 5.7 opeRaTing hinTS The following are recommended adjustments the operator can The CWS is designed to be easily and conveniently moved from make based on crop conditions. Any adjustments that involve location to location. When transporting the machine, review and the operator leaving the combine cab should heed the warning follow these safety instructions: instructions listed below:...

  • Page 44: Storage

    OPERATION 5.9 SToRage After the season’s use, the machine should be thoroughly in- Removing fRom SToRage spected and prepared for storage. Repair or replace any worn or When removing from storage and preparing to use, follow this damaged components to prevent any unnecessary down time procedure: at the start of next season.

  • Page 45: Service & Maintenance

    SeRvice & mainTenance Section 6.1 mainTenance checKliST Along with a servicing interval, perform a visual inspection. Maintenance personnel can often detect potential problems from any unusual sounds made by such components as shafts, bearings and drives. These service recommendations are based on normal operating conditions. Severe or unusual conditions may require more frequent attention.

  • Page 46: Fluids And Lubricants

    SERVICE & MAINTENANCE Add 40 oz of Mobilube SHC 75W-90 synthetic gear lube or 6.2 fluidS and lubRicanTS equivalent with the following specifications: API Service GL-5/MT.1 gReaSe: Use an SAE multi-purpose high temperature MIL-L-2105D grease with extreme pressure (EP) performance meeting MACK GO-j PLUS or exceeding the NLGI #2 rating for all requirements.

  • Page 47: Pto Lubrication

    If replacement parts are needed, consult your local autho- rized Crary dealer. eveRY 40 houRS Reassemble all components. Lubricate the PTO shield retaining bearing (Figure 36). Molded...
  • Page 48 SERVICE & MAINTENANCE 6.8 augeR dRive chain lubRicaTion This section applies to 1993 and later series headers chain ambienT TempeRaTuRe Range (15-22.5 ft.). Every 50 hours the auger drive chain should be TYpe* 14° f - 32° f 32° f - 104° f 104°...
  • Page 49 SERVICE & MAINTENANCE 6.9 augeR dRive chain TenSion and alignmenT This section applies to 1993 and later series headers alignmenT: (15-22.5 ft.). At the end of every season, or annually, the auger Maintain correct chain alignment. A chain that is out of alignment drive chain tension and alignment should be checked.
  • Page 50 SERVICE & MAINTENANCE 6.10 ToRQue limiTeR (Slip cluTch) - augeR dRiveline 1993 and laTeR headeRS 15’-22.5’ 6.10.1 Run-in and ToRQue adjuSTmenT 6.10.2 mainTenance It is recommended that the unit be run-in by slipping the sprocket After prolonged use, the auger driveline torque limiter should be before initial use: inspected for wear.

  • Page 51: Troubleshooting

    If you encounter a problem that is difficult to solve, even after having read through this trouble shooting section, please call your local Crary dealer. Before you call, please have this manual and the serial number from your machine ready.

  • Page 52: Specifications

    SpecificaTionS Section 8.1 fan peRfoRmance daTa Efficiency 4500 RPM FORWARD CURVE Pressure 8" OUTLET FAN ROTOR SIZE = 16.50" DIA X 3.00" WIDE Horsepower 1000 2000 3000 4000 PN 26037-00 R072208...

  • Page 53: Bolt Torque

    The table shown below is for reference purposes only and its use by anyone is entirely voluntary, unless otherwise noted. Reliance on its contents for any purpose is at the sole risk of that person. Crary Co. is not responsible for any loss claim or damage arising therefrom.
  • Page 56 237 12th St. NW • P.O. Box 849 West fargo, nd 58078-0849 PH: 1-800-247-7335 • FAX: (701)282-9522 www.crary.com...

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