Subscribe to Our Youtube Channel
Related Manuals for Crary Air Reel
Summary of Contents for Crary Air Reel
- Page 1 OWNER'S MANUAL GLEANER/MASSEY FERGUSON GLEANER 300, 500, 800 MASSEY FERGUSON 9850 Manual PN 12071 Rev. 0902 Companion to 12088...
- Page 2 SPECIFICATIONS AND DESIGN ARE SUBJECT TO CHANGE WITHOUT NOTICE. The Crary Company is continually making improvements and developing new equipment. In doing so, we reserve the right to make changes or add improvements to our product without obligation for equipment previously sold.
- Page 3 WILL BE VOID. In the event of a failure, return the product, at your cost, along with proof of purchase to the selling Crary Company dealer. Crary Company will, at its option, repair or replace any parts found to be defective in material or workmanship.
- Page 4 Please Send us your Warranty Card Please take time to fill in the information requested on the card. When you send in the completed card to us, we register your Air Reel and start coverage under our limited warranty. Air Reel Owner Operator’s Manual...
-
Page 5: Table Of Contents
AFTER OPERATING FOR 10 HOURS: ..............33 CONTROLS ..........................34 INITIAL ADJUSTMENTS ......................36 5.6.1 INITIAL REEL ADJUSTMENT ..................36 5.6.2 TINE PITCH ADJUSTMENT ..................37 5.6.3 SLIP CLUTCH “RUN IN” ..................... 38 5.6.4 ADJUSTING THE TORQUE LIMITER ................. 39 Air Reel Owner Operator’s Manual... - Page 6 SECTION DESCRIPTION PAGE OPERATING HINTS ........................40 OPTIONAL EQUIPMENT ......................41 5.8.1 AUXILIARY REEL TINE KIT ..................41 5.8.2 GEARBOX / FAN EXTENSION .................. 42 REEL SUPPORT INSTALLATIONTRANSPORTING ..............44 5.10 STORAGE ..........................44 SERVICE AND MAINTENANCE ......................46 SERVICE ..........................46 6.1.1 FLUIDS AND LUBRICANTS ..................
- Page 7 BOX 1 OF 3 BOX 2 OF 3 BOX 3 OF 3 SHIELD MOUNT BRACKETS (2) CHAIN COUPLER DRIVE SPROCKETS DRIVELINE SUPPORT BRACKET MISC. HARDWARE BOX 6: AIR MANIFOLD ASSY & BATS MANIFOLD, F.A.R. REEL BAT ASSEMBLIES (6) Air Reel Owner Operator’s Manual...
- Page 9 The serial number decal is located on the front, left hand end of the Air Reel manifold. Please record the serial number in the space provided below (using sticker on manifold) and on the warranty and registration card (using other sticker).
-
Page 10: Introduction
This manual covers all Models of the Air Reel manufactured by Crary Company for Gleaner series 300, 500, & 800 and MF 9850 headers. Differences are covered and explained where appropriate. Use the table of contents as a guide to locate required information. -
Page 11: Safety
This Safety Alert Symbol means The Safety Alert symbol identifies important ATTENTION! BECOME ALERT! safety messages on the Crary Air Reel and in YOUR SAFETY IS INVOLVED! the manual. When you see this symbol, be alert to the possibility of personal injury or death. -
Page 12: General Safety
Read and understand the YOU are responsible for the SAFE operation and mainte- Operator’s Manual and all nance of your Crary Air Reel. YOU must ensure that you safety signs before operat- and anyone else who is going to operate, maintain or work... -
Page 13: Operating Safety
8. Review safety related items annually with all personnel ging. who will be operating or maintaining the Crary Air Reel. 6. Before resuming work, install and secure all guards when 9. Shut the combine off when connecting the machine maintenance work is completed. -
Page 14: Hydraulic Safety
Keep hydraulic hoses, electric cords, chains, and other items from contacting the drive shafts. • Think SAFETY! Work SAFELY! Do not clean, lubricate, or adjust the drive shafts when the reel is engaged and the combine is running. Page 6 Air Reel Owner Operator’s Manual... -
Page 15: Transport Safety
Small air pockets can be pierced with a pin and smoothed out using the piece of decal backing paper. Do not allow spectators in the working area. Be sure to read the maintenance safety section. Air Reel Owner Operator’s Manual Page 7... -
Page 16: Sign-Off Form
2.10 SIGN-OFF FORM The Crary Company follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the equipment must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual. -
Page 17: Safety Decals
REMEMBER - If safety decals have been damaged, removed, become illegible or parts replaced without safety decals, new decals must be applied. New safety decals are available from the manufacturer or an authorized dealer. Air Reel Owner Operator’s Manual Page 9... -
Page 18: Assembly
Fig # 6) from all locations. Read all instructions to become familiar with the parts and procedure used before starting the actual work. You may refer to the Crary Air Reel parts catalog for addi- tional aid in assembling the Air Reel. 4.1 UNCRATING... -
Page 19: Eccentric Mount Installation
Fig. # 10 Do not tighten nuts yet NOTE The default pitch angle is with the 5th tooth on the eccen- tric mounting plate assembly aligned with the indicator mark on the R.H. & L.H. End Clamps. Air Reel Owner Operator’s Manual Page 11... -
Page 20: Idler Gear Installation (Back Side Of Manifold)
Fig. # 11 Idler gear assembly to R.H end clamp assembly Fig. # 13 Reel bat arm assembly to manifold Fig. # 12 Idler gear assembly to idler clamp assembly Page 12 Air Reel Owner Operator’s Manual... -
Page 21: Idler Gear Installation (Front Side Of Manifold)
5 lbs. of Fig. # 16 Apply self adhesive foam seals force. (See Fig. # 15) 3. Tighten the 3/8” center locknuts to their specified torque. Fig. # 15 Tightening locknuts of idler gears Air Reel Owner Operator’s Manual Page 13... - Page 22 IMPORTANT Make sure that the opening of the single and double air tubes face towards rear of Air Reel. (See Fig. # 18). C. Drive three (Qty. 3) 11/32 X 7/8 self tapping screws through the air tube into the holes of the manifold.
-
Page 23: Reel Bat Installation
LOCKNUT The R.H. and L.H. pivot strap points to the rear of the Air Reel. (See Fig. # 20). B. Cradle the splice shafts of the reel arms with the sup- plied plastic bearing caps, 5/16 x 2” bolts, flat wash- ers, and locknuts. -
Page 24: Hydraulic Motor Installation
FLAT 1/2" X 1-1/2" HYDRAULIC MOTOR MOUNT BRACE CLAMP BOLT, 5/16" X 1-1/4" HEX SHAFT COUPLER 45° ADAPTER NUT, 5/16" KEYWAY NYLOCK HYDRAULIC MOTOR NUT, 1/2" CENTERLOCK Fig. # 21 Hydraulic motor installation Page 16 Air Reel Owner Operator’s Manual... -
Page 25: Eccentric Arm Installation
If clearance is not available contact the manifold, making sure that the end shield faces towards Crary Company for information on the fan/gearbox exten- the outside. sion. Start with reel arms positioned as shown in Fig. #23. -
Page 26: Gearbox Mounting
MOUNT PLATE SUPPORT BOLT, NUT, 1/2" 1/2" X 1-1/4" CENTERLOCK GEARBOX Fig. # 24 Mounting support plate MOUNT PLATE Page 18 Air Reel Owner Operator’s Manual... -
Page 27: Installing The Rh Drive (15Ft Headers)
BOLT, 1/2" X 1-1/4" KEY, SQUARE 5/16" X 1-3/4" SET SCREW BOLT, 5/16" X 5/8" 1/2" X 3-1/2" SHAFT WELDMENT WASHER, 1/2" Fig. # 27 FLAT BUSHING, SHIELD, 1-3/8" WELDMENT Fig. # 26 Air Reel Owner Operator’s Manual Page 19... -
Page 28: Installing The Rh Drive (16-24 Ft Headers)
BOLT, 3/8" X 1" KEY, 5/16" X 1-3/4" DRIVELINE/C SHIELD, SLIP CLUTCH WASHER, 5/16" FLAT BOLT, BOLT, 1/2" X 1-1/4" 5/16" X 3/4" WASHER, 1/2" PLATE, SHIELD SAE FLAT MOUNT Fig. # 28 Page 20 Air Reel Owner Operator’s Manual... -
Page 29: Installing The Rh Drive (25 - 30 Ft Headers)
DRIVELINE/C FLANGE ASSEMBLY KEY, SQUARE 5/16" X 1-3/4" BOLT, 5/16" X 3/4" SHIELD, NUT, 5/16" DRIVESHAFT - 36" FLAT Fig. # 30 SHIELD MOUNT SHIELD, BOLT, PLATE ASSEMBLY SLIP CLUTCH 3/8" X 1" Air Reel Owner Operator’s Manual Page 21... -
Page 30: Reel Support Installation (300 Headers)
BOLT, 3/8" X 1" BOLT, CARRIAGE 1/2" X 4" REEL SUPPORT REEL SUPPORT LEFT HAND ADJUSTMENT BRACKET BOLT, 1/2" X 3" PIVOT BOLT, BUSHING 3/8" X 3" Fig. # 31, Reel support installation (LH) Page 22 Air Reel Owner Operator’s Manual... - Page 31 REEL SUPPORT BOLT, RIGHT HAND 1/2" X 4" NUT, 1/2" CENTERLOCK REEL SUPPORT PAD - RH ADJUSTMENT BRACKET BOLT, 1/2" X 3" BOLT, 3/8" X 3" Fig. # 32 Reel support installation (RH) Air Reel Owner Operator’s Manual Page 23...
-
Page 32: Reel Support Installation (500, 800 Manual)
CENTERLOCK HALF CLAMP BOLT, 3/8" X 1" CARRIAGE BOLT, 1/2" X 4" REEL SUPPORT REEL SUPPORT LH ADJUSTMENT BRACKET BOLT, 1/2" X 3" BOLT, 3/8" X 3" Fig. # 33 Reel Support Installation Page 24 Air Reel Owner Operator’s Manual... - Page 33 BOLT, 3/8" X 1" RIGHT HAND CARRIAGE BOLT, 1/2" X 4" REEL SUPPORT PAD - RH ADJUSTMENT BRACKET BOLT, 1/2" X 3" NUT, 1/2" CENTERLOCK BOLT, 3/8" X 3" Fig. # 34 Reel Support Installation Air Reel Owner Operator’s Manual Page 25...
-
Page 34: Reel Support Installation (500, 800 Electric)
5. Insert the 3/8” X 3” bolt and locknut into hole at the end of the reel arm and tighten to proper torque. Repeat for the other side. Fig. # 35 Reel support installation Page 26 Air Reel Owner Operator’s Manual... -
Page 35: Reel To Header Installation
ASSEMBLED REEL HALF CLAMP 3/8" CENTER LOCKNUT (4 PER END) BRACE CLAMP 3/8" X 1" CARRIAGE BOLT (4 PER END) REEL SUPPORT ASSEMBLY Fig. # 37 Reel to header installation Air Reel Owner Operator’s Manual Page 27... -
Page 36: Manifold Tilt Installation
Do not tighten the clamp at this time. 2. Rotate the manifold so the line of sight along the air tubes is directed just behind the cutterbar. (See initial Fig. # 38 Manifold tilt installation Page 28 Air Reel Owner Operator’s Manual... -
Page 37: Air Hose Installation
5. Spray soapy water to the inside of the 90° elbow and slip onto the right end of the air manifold. Position the 90° elbow so it points toward the 9:00 position. Fig. # 39 Air hose installation Air Reel Owner Operator’s Manual Page 29... -
Page 38: Electrical Wiring Installation
(USED ONLY IF COMBINE EQUIPPED WITH SAME AUXILIARY POWER PLUG) (RED WIRES TO FUSE WIRES/ BLACK TO GROUND) FAN BUTTERFLY ACTUATOR (TO 6 AMP HARNESS) SWITCH/MOUNT PLATE ASSEMBLY (MOUNT INSIDE COMBINE CAB) Fig. # 40 Wiring Page 30 Air Reel Owner Operator’s Manual... -
Page 39: Operation
5.1 TO THE NEW OPERATOR OR OWNER The Crary Air Reel is designed to dramatically improve har- Follow all safety instructions exactly. Safety is everyone’s vesting efficiency. Power is provided by the combine feeder business. -
Page 40: Machine Components
The Crary Air Reel is designed to handle all types of beans and small grains such as wheat and oats. The Air Reel stationary air tubes deliver a constant stream of high velocity air pressure which firmly pushes the crop off the cutterbar, over the platform and into the auger. -
Page 41: Pre-Operation Checklist
Service Record. Section). 5.4 MACHINE BREAK-IN Although there are no operational restrictions on the Crary Air Reel when used for the first time, it is recommended that the following mechanical items be checked: 5.4.1 PRE-START INSPECTION 1. Read the Operator’s Manual. -
Page 42: Controls
MANIFOLD TILT TOGGLE SWITCH ELECTRIC ACTUATOR Fig. # 44 Manifold tilt electric actuator. FAN AIR VOLUME TOGGLE SWITCH Fig. # 42 Manifold tilt & fan air volume toggle switch Page 34 Air Reel Owner Operator’s Manual... - Page 43 46) to open the butterfly plate which increases air volume to the air tubes. A. Consult your owner operator’s manual that came with your header - the Air Reel moves in the same man- B. Move the toggle to the closed position (See Fig. # 45 ner.
-
Page 44: Initial Adjustments
3. Rotate the manifold so the line of sight along the air tubes is directed just behind the cutterbar. Since all applications of the Air Reel are not the same, based on header and combine variations, some initial adjustments 4. Turn adjustable air tubes at each end approximately must be made to achieve peak performance of your Air Reel. -
Page 45: Tine Pitch Adjustment
5. From the L.H. side of the Air Reel, follow steps 1 & 2, fore servicing, adjusting, repairing, or unplugging. then move the Tine Pitch Adjustment wrench CCW to change the tine pitch backward. -
Page 46: Slip Clutch "Run In
The Crary Air Reel comes equipped with a Walterscheid torque limiter (slip clutch) on the main drive of the air reel. The Walterscheid torque limiter is set in the engaged posi- tion. Before use each model must be slipped and adjusted to ensure proper function. -
Page 47: Adjusting The Torque Limiter
3. The torque limiter is ready for use. non-use, loosen the center locknuts on Walterscheid models to relieve the pressure on the linings. ADJUST (QTY. 8) CENTER LOCK NUTS Fig. #51, Adjusting the Torque Limiter Air Reel Owner Operator’s Manual Page 39... -
Page 48: Operating Hints
• Adjust the reel forward and lower so the reel tines are close to the cutterbar. • Tilt the tines back for maximum pitch so the crop is lifted as much as possible. Page 40 Air Reel Owner Operator’s Manual... -
Page 49: Optional Equipment
5.8 OPTIONAL EQUIPMENT Optional equipment is available for your Crary Air Reel. Call your nearest dealer for availability information. 3/8" CENTER LOCKNUT 3/8" FLAT 3/8" X 2-1/2" 5.8.1 AUXILIARY REEL TINE KIT WASHER CARRIAGE BOLT PIVOT 7/8" MACHINERY STRAP BUSHING 7/8"... -
Page 50: Gearbox / Fan Extension
4. Attach gearbox/fan extension to support bracket with provided u-bolt. 1. Separate gearbox and fan. (Refer to drawing on the 5. Operate the Air Reel as instructed and cautioned in this following page for identification of parts.) manual. A. Loosen set screw securing the indicator weldment and remove from butterfly shaft. - Page 51 BRACKET, EXTENSION SUPPORT - GLEANER 13014 U-BOLT, FAN MOUNT 3/8 X 3" X 4" ZP 15006 BOLT 3/8 X 1 GR5 HEX CAPSCREW ZP 15031 WASHER, 3/8" FLAT ZP (67PCS/LB) 15042 NUT 3/8 HEX NUT NC ZP Air Reel Owner Operator’s Manual Page 43...
-
Page 52: Reel Support Installationtransporting
3. Inspect the components listed: 5.9 TRANSPORTING PTO Driveline Components: The Crary Air Reel is designed to be easily and conveniently moved from location to location. When transporting the ma- A. Check the condition and operation of the friction disc chine, review and follow these safety instructions: torque limiter (slip clutch). - Page 53 Review and follow all items on the Pre-Operation Checklist before starting. Install all safety shields and review precautions with operators and other personnel involved in the opera- tion. Inspect the PTO friction disc torque limiter. (See the maintenance section). Air Reel Owner Operator’s Manual Page 45...
-
Page 54: Service And Maintenance
3. Replace and repair broken fittings immediately. 4. If fittings will not take grease, remove and clean thor- oughly. Also clean lubricant passageway. Replace fitting if necessary. Page 46 Air Reel Owner Operator’s Manual... -
Page 55: Service Record
√ TENSION OF IDLER GEARS √ FAN HOUSING AND DUCTWORK √ PLASTIC ECCENTRIC ROLLERS YEARLY C GEARBOX LUBE √ CONDITION OF FRICTION DISC TORQUE LIMITER (SLIP CLUTCH) √ AUGER DRIVE CHAIN TENSION AND ALIGNMENT Air Reel Owner Operator’s Manual Page 47... -
Page 56: Maintenance
WORM CLAMP MAXIMUM GEAR LUBE LEVEL SIGHT TUBE BOTTOM OF DRIVE SHAFT DRAIN AND FILL WITH 47oz. OF 90 WT. GEAR LUBE Fig. # 55 Check oil level Fig. # 57 Grease disconnect mechanism Page 48 Air Reel Owner Operator’s Manual... -
Page 57: Tension Of Idler Gears
If worn or damaged, replace as required. Fig. # 59 Inspect plastic rollers for uneven wear. Fig. # 58 Tightening locknuts of idler gears Air Reel Owner Operator’s Manual Page 49... -
Page 58: Fan Housing And Air Hose
(Fig. # 60). components. Repair or replace as required. 6. Readjust the roller firmly against the eccentric ring and tighten bolts to proper torque. IMPORTANT The plastic rollers must rotate with the reel. Page 50 Air Reel Owner Operator’s Manual... -
Page 59: Changing Gear Lube
6.3.6 CHANGING GEAR LUBE 6.3.7 RUN-IN OF FRICTION DISC TORQUE LIM- ITER (SLIP CLUTCH) (DRIVELINE) Each Air Reel has a high speed fan which is driven by the combine feeder shaft. 1. It is recommended that the unit be run-in by slipping the hub before initial use (See Fig. -
Page 60: Fan Maintenance
3 - Loosen the two (2) set screws and move the fan cleaner out as far as possible without touching the screen. 4 - Tighten the set screws and replace the cover, self tapping screws, and cotter pin. Page 52 Air Reel Owner Operator’s Manual... -
Page 61: Trouble Shooting
If you encounter a problem that is difficult to solve, even after having read through this trouble shooting section, please call your local Crary dealer. Before you call, please have this Operator's Manual and the serial number from your machine ready. -
Page 62: Specifications
DIAMETER (BAT REEL) ..........48” NUMBER OF BATS ............6 8.2 FAN PERFORMANCE DATA Efficiency 4500 RPM FORWARD CURVE Pressure 8" OUTLET FAN ROTOR SIZE = 16.50" DIA X 3.00" WIDE Horsepower 1000 2000 3000 4000 Page 54 Air Reel Owner Operator’s Manual... -
Page 63: Hydraulic Motor Data
1597 1943 2174 2632 1563 1911 2145 2612 12.0 1489 1842 2076 2550 15.0 1393 1740 1974 2443 Testing was done at 130° F using 10W40 Oil. - Intermittent rating all others continuous Air Reel Owner Operator’s Manual Page 55... -
Page 64: Bolt Torque
Torque figures indicated above are valid for non-greased or non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%. Torque value for bolts and capscrews are identified by their head markings. Page 56 Air Reel Owner Operator’s Manual... -
Page 65: Hydraulic Fitting Torque
1-1/4 6. Tighten while holding body of fitting with a wrench. 1-3/16 1-3/8 1-5/16 1-1/2 The torque values shown are based on lubri- cated connections as in reassembly 1-5/8 1-7/8 1-7/8 2-1/8 1/12 Air Reel Owner Operator’s Manual Page 57... - Page 66 Manual Improvement Program If you have a suggestion on how to improve this manual, send it to us. Participants whose ideas are implemented will receive a free pair of Crary genuine leather gloves. Send your suggestions to: Crary Company C/O Technical Writer 237 NW 12th St.
- Page 68 If you have a suggestion on how to improve this manual, send it to us. Participants whose ideas are implemented will receive a free pair of Crary genuine leather gloves. The form is located after the torque chart in the manual.
Need help?
Do you have a question about the Air Reel and is the answer not in the manual?
Questions and answers