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Crary CWS 1010 Owner's Manual

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PN: 26037-00 R080307
Companion to 26038-00
Owner's
manual
CASE ih
1010
1020
RECoRd SERiAl numbER hERE

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Summary of Contents for Crary CWS 1010

  • Page 1 Owner’s manual CASE ih 1010 1020 RECoRd SERiAl numbER hERE PN: 26037-00 R080307 Companion to 26038-00...
  • Page 2 Safety considerations shall be an integral and high prior- ity part of all engineering/design analysis and judgments involving Crary products. It is our stated policy that our products will be manufactured to comply with the safety standards specified by the American Society of Agricultural Engineers, the National Electrical Code, the Society of Automotive Engineers, and/or any other applicable recognized standards at the time manufactured.
  • Page 3 Will bE void. In the event of a failure, return the product, at your cost, along with proof of purchase to the selling Crary Industries dealer. Crary Industries will, at its option, repair or replace any parts found to be defective in material or workmanship.

  • Page 4: Table Of Contents

    ConTEnTS inTRoduCTion ....................... 4 SAfETY ........................5 2.1 SAFETY ALERT SYMBOL ................................5 2.2 GENERAL SAFETY..................................6 2.3 OPERATING SAFETY .................................. 7 2.4 MAINTENANCE SAFETY ................................7 2.5 HYDRAULIC SAFETY .................................. 8 2.6 PTO SAFETY ....................................8 2.7 TRANSPORT SAFETY ................................. 9 2.8 STORAGE SAFETY ..................................
  • Page 5 ConTEnTS opERATion ......................40 5.1 MACHINE COMPONENTS ................................ 41 5.2 PRE-OPERATION CHECkLIST ..............................42 5.3 MACHINE BREAk-IN ................................. 42 5.4 NEUTRAL DRIVE SHAFT (OPTIONAL)............................. 42 5.5 CONTROLS....................................43 5.6 INITIAL ADJUSTMENTS ................................43 5.6.1 INITIAL ADJUSTMENT ..............................44 5.6.2 TORQUE LIMITER ..............................44 5.7 OPERATING HINTS ...................................

  • Page 6: Introduction

    This manual covers all the CWS models manufactured by Crary Industries for Case IH headers. Use the table of contents as a guide to locate required information. keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Crary dealer or distributor if you need assistance, information, or additional copies of the manuals.

  • Page 7: Safety

    SAfETY Section 2.1 SAfETY AlERT SYmbol This Safety Alert Symbol means: The Safety Alert symbol identifies important safety messages on the machine and in the manual. When you see this symbol, be alert to ATTEnTion! bEComE AlERT! the possibility of personal injury or death. Follow the instructions in the safety message.

  • Page 8: General Safety

    SAfETY 2.2 gEnERAl SAfETY You are responsible for the SAfE operation and maintenance Read and understand the of your machine. You must ensure that you and anyone else Owner’s Manual and all safety who is going to operate, maintain or work around the machine decals before operating, main- are familiar with the operating and maintenance procedures and taining, adjusting or servicing...

  • Page 9: Operating Safety

    SAfETY 2.3 opERATing SAfETY 2.4 mAinTEnAnCE SAfETY Follow ALL operating, maintenance, and safety information Read and understand the Owner’s Manual and all safety in this manual. decals before servicing, adjusting or repairing. Support the machine with blocks or safety stands when Install and secure all guards and shields before starting or working around it.

  • Page 10: Hydraulic Safety

    SAfETY 2.5 hYdRAuliC SAfETY 2.6 pTo SAfETY Always place all combine hydraulic controls in neutral be- keep bystanders, especially children, away from fore disconnecting from combine or working on hydraulic drivelines. system. Be extremely careful when working around PTO shafts, Make sure that all components in the hydraulic system are drivelines, or other rotating shafts.

  • Page 11: Transport Safety

    SAfETY 2.7 TRAnSpoRT SAfETY 2.10 SAfETY dECAlS Make sure you are in compliance with all local regulations keep safety decals clean and legible at all times. regarding transporting equipment on public roads and Replace safety decals that are missing or have become highways.

  • Page 12: Sign-Off Form

    SAfETY 2.11 Sign-off foRm Crary Industries follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the equipment must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual.

  • Page 13: Safety Decals

    SAfETY dECAlS Section Good safety requires that you familiarize yourself with the various safety decals, the type of warning and the area, or particular func- tion related to that area, that requires your SAFETY AWARENESS. ThinK SAfETY! WoRK SAfElY! PN 0732-0598-00 - Decal, Warning PN 17423 - Decal, Danger REmEmbER - If safety decals have been damaged, removed or become illegible or parts have been replaced without safety decals, new decals must be applied.

  • Page 14: Assembly

    ASSEmblY Section Read all instructions to become familiar with the parts and procedure used before starting the actual work. You may refer to the parts catalog for additional aid in assembling the CWS. 4.1 REEl ARm mounT 4.1.1 lEfT hAnd Bolt reel arm mount plates onto the OEM reel support bracket Attach the notched end of the adjustment strap to the arm using two 1/2”...

  • Page 15: Right Hand

    ASSEmblY 4.1 REEl ARm mounT 4.1.2 RighT hAnd Place an arm mount tube between the reel arm mount plates and install it in the top hole with one 1/2” x 3” bolt, two wash- Bolt reel arm mount plates onto the OEM reel support bracket ers and one nut.

  • Page 16: Manifold

    ASSEmblY 4.2 mAnifold For sectional manifolds, bolt the RH and LH manifold Slide the pivot clamp on the left hand side of the mani- ends to the center manifold using eight 3/8” x 1-1/2” fold. Loosely tighten the bolts and nuts. bolts and 3/8”...

  • Page 17: Air Tubes

    ASSEmblY 4.3 AiR TubES When installing the air tubes, start working from the LH side (as # of ShoRT # of long mAnifold lEngTh looking from the combine cab) of the manifold and work to the dRop TubES dRop TubES right.

  • Page 18: Header Preparation

    ASSEmblY 4.4 hEAdER pREpARATion WARning Place all controls in neutral or off, stop combine engine, set parking brake, remove ignition key, wait for all moving parts to stop, then properly block machine before servicing, adjusting, repairing, or unplugging. Clearance of 42” is required between the outside edge of the RH tire and the RH inside edge of the header in order to mount the standard fan/gearbox.
  • Page 19 ASSEmblY ThiS pAgE inTEnTionAllY lEfT blAnK. PN 26037-00 R070607...

  • Page 20: Gearbox/Fan Mount - Pre 1993 Series

    ASSEmblY 4.5 gEARbox/fAn mounT - pRE 1993 SERiES Position the mount plate support on the back of the header Attach gearbox mounting plates to the mount plate support as shown in Figure 7 and clamp in place. Refer to the fol- (Figure 8).
  • Page 21 ASSEmblY 4.5 gEARbox/fAn mounT - pRE 1993 SERiES Figure 8, Gearbox/fan mount (pre 1993 series) PN 26037-00 R070607...

  • Page 22: Gearbox/Fan Mount - 1993/1994 Series (W/Out Gearbox Stub Shaft)

    ASSEmblY 4.6 gEARbox/fAn mounT - 1993/1994 SERiES (W/ouT gEARbox STub ShAfT) Position the mount plate support on the back of the header Attach gearbox mounting plates to the mount plate support as shown in (Figure 9) and clamp in place. (Figure 10).
  • Page 23 ASSEmblY 4.6 gEARbox/fAn mounT - 1993/1994 SERiES (W/ouT gEARbox STub ShAfT) Figure 10, Gearbox/fan mount (1993/1994 series headers 15’-22.5’) PN 26037-00 R070607...

  • Page 24: Gearbox/Fan Mount - 1995 And Later Series (W/Out Gearbox Stub Shaft)

    ASSEmblY 4.7 gEARbox/fAn mounT - ‘95 And lATER SERiES (W/ouT gEARbox STub ShAfT) Position the mount plate support on the back of the header Attach gearbox mounting plates to the mount plate support as shown in (Figure 11) and clamp in place. (Figure 12).
  • Page 25 ASSEmblY 4.7 gEARbox/fAn mounT - ‘95 And lATER SERiES (W/ouT gEARbox STub ShAfT) Figure 12, Gearbox/fan mount (1995 and later headers 15’-22.5’) PN 26037-00 R070607...

  • Page 26: Gearbox/Fan Mount - 1993 And Later Series (W/ Gearbox Stub Shaft)

    ASSEmblY 4.8 gEARbox/fAn mounT - 1993 And lATER SERiES (W/ gEARbox STub ShAfT) Position the gearbox mount weldment on the back of the Attach a flexible latch to each side of the gearbox mount header as shown in Figure 13. bracket by using two 10-24 x 3/4”...
  • Page 27 ASSEmblY 4.8 gEARbox/fAn mounT - 1993 And lATER SERiES (W/ gEARbox STub ShAfT) Figure 14, Gearbox/fan mount (25’ & 30’ 1993 and later series) PN 26037-00 R070607...

  • Page 28: Right Hand Drive Kit - Pre 1993 Series

    ASSEmblY 4.9 RighT hAnd dRivE KiT - pRE 1993 SERiES Slide a bushing shield weldment over the RH end of the pRE 1993 RighT hAnd dRivE KiTS gearbox driveshaft and secure to the RH side of the gearbox KiT # dESCRipTion using two 1/2”...
  • Page 29 ASSEmblY 4.9 RighT hAnd dRivE KiT - pRE 1993 SERiES Figure 15, RH drive kit (Pre 1993 series) PN 26037-00 R070607...

  • Page 30: Right Hand Drive Kit - 1993/1994 Series (15 Ft - 22.5 Ft)

    ASSEmblY 4.10 RighT hAnd dRivE KiT - 1993/1994 SERiES (15 fT - 22.5 fT) • Ensure that the three adjusting nut screws are 1993/1994 RighT hAnd dRivE KiTS backed off four turns and that the adjusting nut is KiT # dESCRipTion in a finger tight position (Figure 16).
  • Page 31 ASSEmblY 4.10 RighT hAnd dRivE KiT - 1993/1994 SERiES (15 fT - 22.5 fT) Figure 17, RH drive kit (1993/1994 series 15’-22.5’ headers) PN 26037-00 R070607...

  • Page 32: Right Hand Drive Kit - 1995 And Later Series (15 Ft - 22.5 Ft)

    ASSEmblY 4.11 RighT hAnd dRivE KiT - 1995 And lATER SERiES (15 fT - 22.5 fT) • Ensure that the three adjusting nut screws are 1995 And lATER RighT hAnd dRivE KiTS backed off four turns and that the adjusting nut is KiT # dESCRipTion in a finger tight position (Figure 18).
  • Page 33 ASSEmblY 4.11 RighT hAnd dRivE KiT - 1995 And lATER SERiES (15 fT - 22.5 fT) Figure 19, RH drive kit (1995 and later 15’-22.5’ headers) PN 26037-00 R070607...

  • Page 34: Right Hand Drive Kit - 1993 And Later Series (25 Ft - 30 Ft W/Out Gearbox Stub Shaft)

    3/8” x 1” carriage bolts and 3/8” serrated flange nuts. Install the Crary RH drive shaft through the bearing, so that the grooved end is on the left. Install auger drive sprocket and clamp to the right hand drive shaft.
  • Page 35 ASSEmblY 4.12 RighT hAnd dRivE KiT - ‘93 And lATER (25 fT - 30 fT W/ouT gEARbox STub ShAfT) Figure 20, RH drive kit (25’-30’ 1993 & later series without gearbox stub shaft) PN 26037-00 R070607...

  • Page 36: Right Hand Drive Kit - 1993 And Later Series (25 Ft - 30 Ft W/ Gearbox Stub Shaft)

    ASSEmblY 4.13 RighT hAnd dRivE KiT - ‘93 And lATER (25 fT - 30 fT W/ gEARbox STub ShAfT) Drill two 9/32” (.281”) holes using the holes in the bearing 1993 And lATER RighT hAnd dRivE KiTS foR uSE W/ mount bracket as a guide to drill through the frame of the gEARbox STub ShAfT header.
  • Page 37 ASSEmblY 4.13 RighT hAnd dRivE KiT - ‘93 And lATER (25 fT - 30 fT W/ gEARbox STub ShAfT) Figure 21, RH drive kit (25’-30’ 1993 & later series with gearbox stub shaft) PN 26037-00 R070607...

  • Page 38: Electrical Wiring

    ASSEmblY 4.14 ElECTRiCAl WiRing Mount the switch plate assembly in a convenient place inside WARning the cab. (Use either velcro or bolts) Run the red wires with fuse (15 Amp & 6 Amp) to a power Place all controls in neutral or off, stop combine engine, set source.

  • Page 39: Flex Hose

    ASSEmblY 4.15 flEx hoSE Rotate 45° elbow to provide proper routing of hose to the WARning fan. Tighten t-bolt clamps that secure elbow to connector weldment and hose to elbow support band. Avoid crushing injury or death from fall of raised reel. Determine the correct length of flex hose to reach the fan and cut hose to length.

  • Page 40: Gearbox / Fan Extension

    ASSEmblY 4.16 gEARbox / fAn ExTEnSion The gearbox/fan extension option is designed to extend the fan Mount gearbox/fan extension to combine. up to eliminate clearance problems with headers smaller than 20’ Refer to owner’s manual for gearbox/fan installa- and combines with dual tires. tion instructions.
  • Page 41 ASSEmblY Figure 24, Gearbox/fan extension kit pART pART iTEm dESCRipTion iTEm dESCRipTion numbER numbER 15332 SCREW, 1/4”-20 x 1/4” SET 7022 kEY, 3/16” SQUARE x 1-1/4” PLAIN 15364 BOLT, 3/8” x 1-1/4” HHCS GR5 ZP 13014 U-BOLT, 3/8” x 3” x 4”, FAN MOUNT ZP ROTOR, FAN, 12.88”...

  • Page 42: Operation

    opERATion Section WARning keep all hydraulic lines, fittings, and couplers tight and free Read and understand the Owner’s Manual and all safety of leaks before and during use. signs before servicing, adjusting or repairing. Clean reflectors and lights before transporting. Install and secure all guards and shields before starting or operating.

  • Page 43: Machine Components

    Proper adjustment of the air volume and direction will increase the performance of your header while reducing shatter loss. Please take a few minutes to become familiar with the proper setup and operation of your Crary Wind System. Figure 25, Machine components...

  • Page 44: Pre-Operation Checklist

    opERATion 5.3.2 AfTER opERATing foR 2 houRS 5.2 pRE-opERATion ChECKliST Re-torque fasteners and hardware. Check that all safety decals are installed and legible. Apply Efficient and safe operation of the CWS requires that each op- new decals if required. erator reads and understands the operating procedures and all related safety precautions outlined in this section.

  • Page 45: Controls

    opERATion 5.5 ConTRolS fAn AiR volumE ACTuAToR: Before starting to work, all operators should familiarize themselves with the location and function of the controls and safety devices. Move the toggle to the OPEN position to open the butterfly Some machines may vary due to different models of combines plate which increases air volume to the air tubes.

  • Page 46: Initial Adjustments

    Adjust the air tube position to point at the back of the sickle bar. The torque limiter is ready for use. This adjustment refers to the longer air tubes on Crary Wind Systems with different length tubes. Loosen tilt actuator clamp and adjust so the actuator is in noTE middle of stroke (approx.

  • Page 47: Operating Hints

    opERATion 5.7 opERATing hinTS 5.8 TRAnSpoRTing The following are recommended adjustments the operator can The CWS is designed to be easily and conveniently moved from make based on crop conditions. Any adjustments that involve location to location. When transporting the machine, review and the operator leaving the combine cab should heed the warning follow these safety instructions: instructions listed below.

  • Page 48: Storage

    opERATion 5.9 SToRAgE After the season’s use, the machine should be thoroughly in- Change gearbox oil: Use Mobilube SHC 75W-90 synthetic spected and prepared for storage. Repair or replace any worn gear lube or equivalent with the following specifications: or damaged components to prevent any unnecessary down API Service GL-5/MT.1 time at the start of next season.

  • Page 49: Service & Maintenance

    SERviCE & mAinTEnAnCE Section 6.1 mAinTEnAnCE ChECKliST Along with a servicing interval, perform a visual inspection. Maintenance personnel can often detect potential problems from any unusual sounds made by such components as shafts, bearings and drives. These service recommendations are based on normal operating conditions. Severe or unusual conditions may require more frequent attention.

  • Page 50: Fluids And Lubricants

    SERviCE & mAinTEnAnCE 6.2 fluidS And lubRiCAnTS 6.3 gREASing gREASE: Use an SAE multi-purpose high temperature Use the Maintenance Checklist provided to keep a record of grease with extreme pressure (EP) performance meeting all scheduled maintenance. or exceeding the NLGI #2 rating for all requirements. Also Use a hand-held grease gun for all greasing.

  • Page 51: Gearbox Oil

    SERviCE & mAinTEnAnCE 6.4 gEARbox oil ChECKing ThE gEARbox oil lEvEl Check the gearbox oil level daily. Check more frequently if leaks exist around any of the plugs or shaft seals. The oil level in the gearbox should be no higher than the bottom of the driveshaft.

  • Page 52: Pto Lubrication

    SERviCE & mAinTEnAnCE 6.5 pTo lubRiCATion dAilY Lubricate PTO cross journals. Make sure grease purges through all four bearings. EvERY 16 houRS Lubricate PTO inner tubes. Telescoping members must have lubrication to operate successfully. Telescoping members with- out fittings should be pulled apart and grease should be added manually with a brush.

  • Page 53: Auger Drive Chain Tension And Alignment

    SERviCE & mAinTEnAnCE 6.7 AugER dRivE ChAin TEnSion And AlignmEnT AlignmEnT: This section applies to 1993/1994 Series headers and 1995 & Later Series (15-22.5 Ft.) headers. At the end of every season, Maintain correct chain alignment. A chain that is out of alignment or annually, the auger drive chain tension and alignment should causes excessive wear on the chain and sprockets.

  • Page 54: Fan Housing And Air Hose

    Check the condition of all parts, especially the friction discs (Figure 36). If replacement parts are needed, consult your local autho- rized Crary dealer. Reassemble all components. Tighten nuts following an alternating cross pattern until the clutch slips momentarily upon initial startup and then con- tinues to operate normally.

  • Page 55: Torque Limiter (Slip Clutch) - Auger Driveline

    SERviCE & mAinTEnAnCE 6.10 ToRQuE limiTER (Slip CluTCh) - AugER dRivElinE 1993 And lATER hEAdERS 15’-22.5’ 6.10.1 Run-in And ToRQuE AdjuSTmEnT 6.10.2 mAinTEnAnCE After prolonged use, the auger driveline torque limiter should be It is recommended that the unit be run-in by slipping the inspected for wear.

  • Page 56: Troubleshooting

    If you encounter a problem that is difficult to solve, even after having read through this trouble shooting section, please call your local Crary dealer. Before you call, please have this manual and the serial number from your machine ready.

  • Page 57: Specifications

    SpECifiCATionS Section 8.1 fAn pERfoRmAnCE dATA PN 26037-00 R070607...

  • Page 58: Hydraulic Fitting Torque

    SpECifiCATionS 8.2 hYdRAuliC fiTTing ToRQuE TighTEning flARE TYpE TubE fiTTingS * flARE TYpE TubE fiTTingS nuT SiZE RECommEndEd TuRnS TubE SiZE ToRQuE ACRoSS To TighTEn Check flare and flare seat for defects that might cause vAluE * flATS (AfTER fingER TighTEning) leakage.

  • Page 59: Bolt Torque

    The table shown below is for reference purposes only and its use by anyone is entirely voluntary, unless otherwise noted. Reliance on its contents for any purpose is at the sole risk of that person. Crary Co. is not responsible for any loss claim or damage arising therefrom.
  • Page 62 Crary industries manufactured in the 237 12th St. nW • p.o. box 849 united States of America West fargo, nd 58078-0849 by Crary industries (701)282-5520 • fAx: (701)282-9522 www.crary.com...

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