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Crary Air Reel 1010 Owner's Manual

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oWneR'S manual
Manual P/N 12069
Rev. 072208
Companion to P/N 12086
SN Range: 709608-Current
caSe ih
1010
1020
RecoRd SeRial numbeR heRe

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  • Page 1 oWneR’S manual caSe ih 1010 1020 RecoRd SeRial numbeR heRe Manual P/N 12069 Rev. 072208 Companion to P/N 12086 SN Range: 709608-Current...
  • Page 2 Safety considerations shall be an integral and high prior- ity part of all engineering/design analysis and judgments involving Crary products. It is our stated policy that our products will be manufactured to comply with the safety standards specified by the American Society of Agricultural Engineers, the National Electrical Code, the Society of Automotive Engineers, and/or any other applicable recognized standards at the time manufactured.
  • Page 3 Will be void. In the event of a failure, return the product, at your cost, along with proof of purchase to the selling Crary Industries dealer. Crary Industries will, at its option, repair or replace any parts found to be defective in material or workmanship.
  • Page 4 inSPecTion aFTeR deliveRY Inspect your shipping cartons for damage. If you suspect any damage, contact the carrier (trucking company) right away. Unpack the shipping cartons and compare the contents with the parts listing on the packing slips. If any parts are missing or damaged, contact your local authorized dealer or call the factory for assistance.

  • Page 5: Table Of Contents

    conTenTS inTRoducTion ..............2 oPeRaTion ................44 5.1 MACHINE COMPONENTS ............45 SaFeTY ...................3 5.2 INITIAL ADJUSTMENTS ............46 2.1 SAFETY ALERT SYMBOL ............3 5.2.1 REEL ADJUSTMENT ............46 2.2 GENERAL SAFETY..............4 5.2.2 TINE PITCH ADJUSTMENT ..........47 2.3 OPERATING SAFETY ..............5 5.2.3 TORqUE LIMITER RUN-IN ..........

  • Page 6: Introduction

    Use the table of contents as a guide to locate required information. Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Crary dealer or distributor if you need assistance, information, or additional copies of the manuals.

  • Page 7: Safety

    SaFeTY Section 2.1 SaFeTY aleRT SYmbol This Safety Alert Symbol means: aTTenTion! become aleRT! The Safety Alert symbol identifies important safety messages on the machine and in the YouR SaFeTY iS involved! manual. When you see this symbol, be alert to the possibility of personal injury or death.

  • Page 8: General Safety

    SAFETY 2.2 GeneRal SaFeTY You are responsible for the SaFe operation and maintenance Read and understand the of your machine. You must ensure that you and any one else Owner’s Manual and all safety who is going to operate, maintain or work around the machine decals before operating, main- are familiar with the operat ing and maintenance procedures taining, adjusting or servicing...

  • Page 9: Operating Safety

    SAFETY 2.3 oPeRaTinG SaFeTY 2.4 mainTenance SaFeTY Follow ALL operating, maintenance, and safety information Read and understand the Owner’s Manual and all safety in this manual. decals before servicing, adjusting or repairing. Support the machine with blocks or safety stands when Install and secure all guards and shields before starting or working around it.

  • Page 10: Hydraulic Safety

    SAFETY 2.5 hYdRaulic SaFeTY 2.6 PTo SaFeTY Keep bystanders, especially children, away from drive Always place all combine hydraulic controls in neutral be- fore disconnecting from combine or working on hydraulic shafts. system. Be extremely careful when working around PTO shafts, Make sure that all components in the hydraulic system are drivelines, or other rotating shafts.

  • Page 11: Transport Safety

    SAFETY 2.7 TRanSPoRT SaFeTY 2.10 SaFeTY decalS Keep safety decals clean and legible at all times. Make sure you are in compliance with all local regulations regarding transporting equipment on public roads and Replace safety decals that are missing or have become highways.

  • Page 12: Sign-Off Form

    SAFETY 2.11 SiGn-oFF FoRm Crary Industries follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the equipment must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual.

  • Page 13: Safety Decals

    SaFeTY decalS Section Good safety requires that you familiarize yourself with the various safety decals, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. ThinK SaFeTY! WoRK SaFelY! Decal location PN 11001 - Decal, Caution PN 11002 - Decal, Warning RemembeR - If safety decals have been damaged, removed or become illegible or parts have been replaced without...

  • Page 14: Assembly

    aSSemblY Section Read all instructions to become familiar with the parts and procedure used before starting the actual work. You may refer to the parts catalog for additional aid in assembling the Air Reel. 4.1 uncRaTinG Locate the manifold and bats crate. WaRninG Cut the metal bands and remove the 2”...

  • Page 15: Header Preparation

    ASSEMBLY 4.2 headeR PRePaRaTion WaRninG Place all controls in neutral or off, stop combine engine, set parking brake, remove ignition key, wait for all moving parts to stop, then properly block machine before servicing, adjusting, repairing, or unplugging. Clearance of 42” is required between the outside edge of the RH tire and the RH inside edge of the header in order to mount the standard fan/gearbox.

  • Page 16: Gearbox/Fan Mount-Pre 1993 Series

    ASSEMBLY 4.3 GeaRboX/Fan mounT - PRe 1993 SeRieS Attach the mount plate support to the header with four WaRninG 1/2” x 1-1/4” serrated flange bolts and washers. Torque to 75 ft-lbs. Place all controls in neutral or off, stop combine engine, set Attach gearbox mounting plates to the mount plate support parking brake, remove ignition key, wait for all moving parts to (Figure 5) with 1/2”...
  • Page 17 ASSEMBLY 4.3 GeaRboX/Fan mounT - PRe 1993 SeRieS Figure 5, Gearbox/fan mount (pre 1993 series) PN 12069 R072208...

  • Page 18: Headers)

    ASSEMBLY 4.4 GeaRboX/Fan mounT - 1993/1994 SeRieS (15-22.5 FT. headeRS) Lift the gearbox/fan into position using a floor jack or over- WaRninG head hoist and attach to the mount plates with four 1/2” bolts and washers. Do not tighten at this time. Place all controls in neutral or off, stop combine engine, set Check the gearbox and, if necessary, fill the gearbox with parking brake, remove ignition key, wait for all moving parts to...

  • Page 19: Headers)

    ASSEMBLY 4.4 GeaRboX/Fan mounT - 1993/1994 SeRieS (15-22.5 FT. headeRS) Figure 7, Gearbox/fan mount (1993/1994 series headers 15’-22.5’) PN 12069 R072208...

  • Page 20: Headers)

    ASSEMBLY 4.5 GeaRboX/Fan mounT - ‘95 and laTeR SeRieS (15-22.5 FT. headeRS) Lift the gearbox/fan into position using a floor jack or over- WaRninG head hoist and attach to the mounting plates with four 1/2” bolts and washers. Do not tighten at this time. Place all controls in neutral or off, stop combine engine, set Check the gearbox and, if necessary, fill the gearbox with parking brake, remove ignition key, wait for all moving parts to...
  • Page 21 ASSEMBLY 4.5 GeaRboX/Fan mounT - ‘95 and laTeR SeRieS (15-22.5 FT. headeRS) Figure 9, Gearbox/fan mount (1995 and later headers 15’-22.5’) PN 12069 R072208...
  • Page 22 ASSEMBLY 4.6 GeaRboX/Fan mounT - 1993 and laTeR SeRieS (25-30 FT. headeRS) Use a jack or hoist to position the gearbox inside the gearbox WaRninG mount assembly. Attach the gearbox using four 1/2” x 1-1/4” serrated flange bolts. Torque to 75 ft-lbs. Place all controls in neutral or off, stop combine engine, set Using four 1/2”...
  • Page 23 ASSEMBLY 4.6 GeaRboX/Fan mounT - 1993 and laTeR SeRieS (25-30 FT. headeRS) Figure 11, Gearbox/fan mount (25’ & 30’ 1993 and later series) PN 12069 R072208...

  • Page 24: Right Hand Drive Kit-Pre 1993 Series

    ASSEMBLY 4.7 RiGhT hand dRive KiT - PRe 1993 SeRieS Slide a bushing shield weldment over the RH end of the WaRninG gearbox drive shaft and secure to the RH side of the gearbox using two 1/2” bolts and washers (Figure 12). Place all controls in neutral or off, stop combine engine, set Check for shaft alignment up and down and in and out.
  • Page 25 ASSEMBLY 4.7 RiGhT hand dRive KiT - PRe 1993 SeRieS Figure 12, RH drive kit (Pre 1993 series) PN 12069 R072208...

  • Page 26: Headers)

    ASSEMBLY 4.8 RiGhT hand dRive KiT - 1993/1994 SeRieS (15-22.5 FT. headeRS) Slide torque limiter clutch onto RH end of gearbox drive shaft, WaRninG and align with sprocket on auger drive shaft. Insert 5/16” key into keyway on clutch and tighten set screws. Tighten bushing bolts into sprocket on auger drive shaft, keeping the Place all controls in neutral or off, stop combine engine, set sprockets aligned.

  • Page 27: Headers)

    ASSEMBLY 4.8 RiGhT hand dRive KiT - 1993/1994 SeRieS (15-22.5 FT. headeRS) Figure 14, RH drive kit (1993/1994 series 15’-22.5’ headers) PN 12069 R072208...

  • Page 28: Headers)

    ASSEMBLY 4.9 RiGhT hand dRive KiT - 1995 and laTeR SeRieS (15-22.5 FT. headeRS) Slide torque limiter clutch onto RH end of gearbox drive shaft, WaRninG and align with sprocket on auger drive shaft. Insert 5/16” key into keyway on clutch and tighten set screws. Tighten bushing bolts into sprocket on auger drive shaft keeping the Place all controls in neutral or off, stop combine engine, set sprockets aligned.
  • Page 29 ASSEMBLY 4.9 RiGhT hand dRive KiT - 1995 and laTeR SeRieS (15-22.5 FT. headeRS) Figure 16, RH drive kit (1995 and later 15’-22.5’ headers) PN 12069 R072208...
  • Page 30 ASSEMBLY 4.10 RiGhT hand dRive KiT - ‘93 and laTeR (25-30 FT. headeRS) Install the clutch end of the OEM driveline on the RH drive WaRninG shaft. Then, install the opposite end of the OEM driveline on the RH end of the gearbox stub shaft. Place all controls in neutral or off, stop combine engine, set Pull back the spring-loaded collar on the slip clutch end of parking brake, remove ignition key, wait for all moving parts to...
  • Page 31 ASSEMBLY 4.10 RiGhT hand dRive KiT - ‘93 and laTeR (25-30 FT. headeRS) Figure 18, RH drive kit (25’-30’ 1993 & later series) PN 12069 R072208...

  • Page 32: Eccentric Mount Installation

    ASSEMBLY 4.11 eccenTRic mounT inSTallaTion Sort bolts according to their size and length. Rotate the manifold on the stands so that the drive shaft is at the 12:00 position. noTe The back side of the manifold is opposite that of the large Air Reel decal.

  • Page 33: Installing The Reel Bat Arms

    ASSEMBLY 4.12 Reel baT aRm inSTallaTion 4.12.2 inSTallinG The Reel baT aRmS 4.12.3 inSTallinG The FRonT idleR GeaR Assemble one front idler gear assembly each to the RH & Slide the reel bat arm assemblies over the manifold assem- LH end clamps and to all idler mount clamps (front side of bly.

  • Page 34: Air Tubes

    ASSEMBLY 4.13 aiR TubeS Roll the manifold over so that the air tube holes in the bottom of the manifold are at the 12:00 position. Apply the self adhesive foam seals (Figure 25). Remove and discard the slot and two hole cutouts from the self adhesive foam seal.

  • Page 35: Reel Bats

    ASSEMBLY 4.14 Reel baTS Remove the plastic bearing caps from the bat arms by re- moving one 5/16” x 2” bolt, one 5/16” center locknut and two 1/4” flat washers per each arm (Figure 28). Assemble the reel bat assemblies to the reel arms. Determine the correct orientation of the reel bat.

  • Page 36: Hydraulic Motor

    ASSEMBLY 4.15 hYdRaulic moToR Slide the shaft coupler onto the reel drive shaft (right hand Fasten with the supplied 1/2” x 1-1/2” bolts, wash- end). ers and locknuts. Insert the 5/16” x 1-1/4” bolts through the shaft coupler and Tighten shaft coupler bolts to 17 ft-lbs. install locknuts.

  • Page 37: Eccentric Arm

    ASSEMBLY 4.16 eccenTRic aRm Slide an eccentric arm assembly over each end of the Bolt the eccentric arm assembly to the reel bat assemblies manifold, making sure that the end shield faces towards with a 1/2” x 2-1/2” button head bolt. the outside.

  • Page 38: Reel Support (Manual Fore & Aft)

    ASSEMBLY 4.17 Reel SuPPoRT (manual FoRe & aFT) Turn the threaded end of the OEM LH reel crank assembly WaRninG into the nut of an adjustment tube (Figure 32). Insert the long reel support pad into the LH reel support as- Avoid crushing injury or death from fall of raised reel.
  • Page 39 ASSEMBLY 4.17 Reel SuPPoRT (manual FoRe & aFT) Figure 33, Reel support - manual (right hand) PN 12069 R072208...

  • Page 40: Reel Support (Hydraulic Fore & Aft)

    ASSEMBLY 4.18 Reel SuPPoRT (hYdRaulic FoRe & aFT) 4.18.2 RiGhT hand WaRninG Insert the short reel support pad into the RH reel support assembly and slide onto the RH reel arm (Figure 35). Avoid crushing injury or death from fall of raised reel. Bolt an adjustment tube to the RH reel support assembly Before working on or under a raised reel, place all controls with two 1/2”...
  • Page 41 ASSEMBLY 4.18 Reel SuPPoRT (hYdRaulic FoRe & aFT) Figure 35, Hydraulic fore and aft reel support (right hand) PN 12069 R072208...

  • Page 42: Reel To Header Installation

    ASSEMBLY 4.19 Reel To headeR inSTallaTion 4.20 maniFold TilT noTe WaRninG Be sure the reel can be rotated by hand before attaching the Place all controls in neutral or off, stop combine engine, set actuator. parking brake, remove ignition key, wait for all moving parts to stop, then properly block machine before servicing, adjusting, noTe repairing, or unplugging.

  • Page 43: Fan Hose Assembly

    ASSEMBLY 4.21 Fan hoSe aSSemblY Slide an 8-11/16” t-bolt clamp over each end of the 45 degree WaRninG elbow. Then, slide the 45 degree elbow over the back end of the hose connector weldment. Point the elbow toward the fan. Avoid crushing injury or death from fall of raised reel.

  • Page 44: Electrical Wiring

    ASSEMBLY 4.22 elecTRical WiRinG Mount the switch plate assembly in a convenient place inside WaRninG the cab (Use either velcro or bolts). Run the red wires with fuse (15 Amp & 6 Amp) to a power Place all controls in neutral or off, stop combine engine, set source.

  • Page 45: Optional Equipment

    ASSEMBLY 4.23 oPTional eQuiPmenT Rotate the auxiliary reel tine assembly until the square end 4.23.1 auXiliaRY Reel Tine KiT sets into the square hole of the pivot strap. The auxiliary reel tine kit is recommended for crops that do not Insert the 3/8”...

  • Page 46: Neutral Drive Shaft

    ASSEMBLY 4.23 oPTional eQuiPmenT 4.23.2 neuTRal dRive ShaFT Attach extension shaft/hub assembly. Bolt extension shaft/hub assembly to gearbox The neutral drive shaft is available for double drive headers. The flange with 1/2” x 1” bolts. Rotate extension shaft neutral shaft is used to bypass the fan when harvesting conditions so the key in the coupler at the bottom of the shaft do not require air.
  • Page 47 ASSEMBLY 4.23 oPTional eQuiPmenT Figure 43, Gearbox/fan extension KiT, GeaRboX/Fan eXTenSion oPTion KiT, GeaRboX/Fan eXTenSion oPTion PaRT PaRT iTem deScRiPTion iTem deScRiPTion numbeR numbeR BOLT, 3/8" X 1-1/4" HHCS GR5 ZP KEY, 3/16" SqUARE X 1-1/4" PLAIN 15364 7022 ROTOR, FAN, 12.88" X 2.5", 7/8"B, CW, U-BOLT, 3/8"...

  • Page 48: Operation

    oPeRaTion Section WaRninG Keep all hydraulic lines, fittings, and couplers tight and free Read and understand the Owner’s Manual and all safety of leaks before and during use. signs before servicing, adjusting or repairing. Install and secure all guards and shields before starting Clean reflectors and lights before transporting.

  • Page 49: Machine Components

    5.1 machine comPonenTS Your Crary Air Reel incorporates the superior feeding performance of an adjustable tine pitch pickup reel and an adjustable air system. The combination of these two systems results in superior harvesting efficiency. Please take the time to familiarize yourself with the proper adjustment and operation of your Air Reel.

  • Page 50: Initial Adjustments

    OPERATION 5.2 iniTial adJuSTmenTS Since all applications of the Air Reel are not the same, based on Adjust reel height to achieve a 1” minimum clearance be- header and combine variations, some initial adjustments must tween the reel tines and sickle at maximum sickle flex height. be made to achieve peak performance of your Air Reel.

  • Page 51: Tine Pitch Adjustment

    OPERATION 5.2 iniTial adJuSTmenTS WaRninG Place all controls in neutral or off, stop combine engine, set parking brake, remove ignition key, wait for all moving parts to stop, then properly block machine before servicing, ad- justing, repairing, or unplugging. 5.2.2 Tine PiTch adJuSTmenT From the right side of the machine, loosen the three 3/8”...

  • Page 52: Torque Limiter Run-In

    OPERATION 5.2 iniTial adJuSTmenTS 5.3 PRe-oPeRaTion checKliST Efficient and safe operation of the Air Reel requires that each WaRninG operator reads and understands the operating procedures and all related safety precautions outlined in this section. A pre-op- eration checklist is provided for the operator. It is important for Place all controls in neutral or off, stop combine engine, set both personal safety and maintaining the good mechanical con- parking brake, remove ignition key, wait for all moving parts...

  • Page 53: After Operating For 2 Hours

    OPERATION 5.4 machine bReaK-in 5.6 conTRolS 5.4.2 aFTeR oPeRaTinG FoR 2 houRS Before starting to work, all operators should familiarize them- selves with the location and function of the controls and safety Re-torque fasteners and hardware. devices. Some machines may vary due to different models of Check that all safety decals are installed and legible.

  • Page 54: Operating Hints

    OPERATION Gradually adjust reel height just low enough to tip crop to- 5.6 conTRolS wards head without wrapping. Increase air to maximum. Fan aiR volume acTuaToR: Move tilt control until air is directed at back of sickle bar with Move the toggle to the OPEN position (Figure 50) to open the reel feeding properly.

  • Page 55: Storage

    OPERATION 5.9 SToRaGe Right Hand Drive Components After the season’s use, the machine should be thoroughly in- spected and prepared for storage. Repair or replace any worn or • Visually inspect fan rotor for wear or damaged components to prevent any unnecessary down time buildup.

  • Page 56: Service & Maintenance

    SeRvice & mainTenance Section 6.1 mainTenance checKliST Along with a servicing interval, perform a visual inspection. Maintenance personnel can often detect potential problems from any unusual sounds made by such components as shafts, bearings and drives. These service recommendations are based on normal operating conditions. Severe or unusual conditions may require more frequent attention.

  • Page 57: Fluids And Lubricants

    SERVICE & MAINTENANCE Add 40 oz of Mobilube SHC 75W-90 synthetic gear lube or 6.2 FluidS and lubRicanTS equivalent with the following specifications: API Service GL-5/MT.1 Use an SAE multi-purpose high temperature MIL-L-2105D GReaSe: grease with extreme pressure (EP) performance meeting MACK GO-J PLUS or exceeding the NLGI #2 rating for all requirements.

  • Page 58: Pto Lubrication

    SERVICE & MAINTENANCE 6.5 PTo lubRicaTion 6.6 idleR GeaR TenSion Every 40 hours the tension of the idler gears should be checked. dailY If the tension between the idler gears and internal gear sections Lubricate PTO cross journals (Figure 52). Make sure grease of the reel bat arm assembly has any radial movement it will be purges through all four bearings.

  • Page 59: Eccentric Rollers

    WaRninG If replacement parts are needed, consult your local autho- rized Crary dealer. Place all controls in neutral or off, stop combine engine, set Reassemble the eccentric roller assembly as shown in parking brake, remove ignition key, wait for all moving parts Figure 55.

  • Page 60: Fan Housing And Air Hose

    Check the condition of all parts, especially the friction discs (Figure 58). If replacement parts are needed, consult your local autho- rized Crary dealer. Reassemble all components. Tighten nuts following an alternating cross pattern until the clutch slips momentarily upon initial startup and then con- tinues to operate normally.

  • Page 61: Auger Drive Chain Lubrication

    SERVICE & MAINTENANCE 6.10 auGeR dRive chain lubRicaTion This section applies to 1993 and later series headers (15-22.5 ft.). Every 50 hours the auger drive chain should be lubricated. When lubricating the chain, follow this procedure: WaRninG Place all controls in neutral or off, stop combine engine, set parking brake, remove ignition key, wait for all moving parts to stop, then properly block machine before servicing, adjusting, repairing, or unplugging.

  • Page 62: Auger Drive Chain Tension And Alignment

    SERVICE & MAINTENANCE 6.11 auGeR dRive chain TenSion and aliGnmenT This section applies to 1993 and later series headers aliGnmenT: (15-22.5 ft.). At the end of every season, or annually, the auger Maintain correct chain alignment. A chain that is out of alignment drive chain tension and alignment should be checked.

  • Page 63: Torque Limiter-Auger Driveline

    SERVICE & MAINTENANCE 6.12 ToRQue limiTeR (SliP cluTch) - auGeR dRiveline 1993 and laTeR headeRS 15’-22.5’ 6.12.1 Run-in and ToRQue adJuSTmenT 6.12.2 mainTenance It is recommended that the unit be run-in by slipping the sprocket After prolonged use, the auger driveline torque limiter should be before initial use: inspected for wear.

  • Page 64: Troubleshooting

    If you encounter a problem that is difficult to solve, even after having read through this trouble shooting section, please call your local Crary dealer. Before you call, please have this manual and the serial number from your machine ready.

  • Page 65: Specifications

    SPeciFicaTionS Section 8.1 Reel SPeciFicaTionS SPEED OF HYDRAULIC DRIVE ....0 - 59 RPM Ø48.00 DIAMETER (BAT REEL) ........... 48” NUMBER OF BATS ............6 8.2 Fan PeRFoRmance daTa Efficiency 4500 RPM FORWARD CURVE Pressure 8" OUTLET FAN ROTOR SIZE = 16.50"...

  • Page 66: Hydraulic Motor Data

    SPECIFICATIONS 8.3 hYdRaulic moToR daTa MG08 Torqmotor Series Hydraulic Gear Motor: Displacement (in³/rev) • (cm³/rev) Roller vane rotor set design. Pressure (PSI) Continuous (Differential)ª 1800 • Full flow lubrication. (kg-/cm²) 126.6 • Shaft seal with stands full system pressure. Torque (in-lbs.) Continuous Pressure 1842 •...

  • Page 67: Hydraulic Fitting Torque

    SPECIFICATIONS 8.4 hYdRaulic FiTTinG ToRQue TiGhTeninG FlaRe TYPe Tube FiTTinGS * FlaRe TYPe Tube FiTTinGS nuT SiZe Recommended TuRnS Tube SiZe ToRQue acRoSS To TiGhTen Check flare and flare seat for defects that might cause value * FlaTS (aFTeR FinGeR TiGhTeninG) leakage.

  • Page 68: Bolt Torque

    The table shown below is for reference purposes only and its use by anyone is entirely voluntary, unless otherwise noted. Reliance on its contents for any purpose is at the sole risk of that person. Crary Industries is not responsible for any loss claim or damage arising therefrom.
  • Page 72 237 12th St. NW • P.O. Box 849 West Fargo, nd 58078-0849 PH: 1-800-247-7335 • FAX: (701)282-9522 www.crary.com...

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