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FarmTek Growers Supply HydroCycle 11291950 Manual

Vertical nft lettuce & herb systems
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HydroCycle Vertical
NFT Lettuce & Herb
Systems
©2021 Growers Supply
All Rights Reserved. Reproduction
is prohibited without permission.
Revision date: 09.20.21
STK#
DIMENSIONS
11291950
51" W x 80" H x 118" L*
*Dimensions have been rounded and are approximate.
Dimensions are of the frame only; they do not include
adjustable feet or pvc plumbing and fixtures.
1

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Summary of Contents for FarmTek Growers Supply HydroCycle 11291950

  • Page 1 HydroCycle Vertical NFT Lettuce & Herb Systems STK# DIMENSIONS ©2021 Growers Supply 11291950 51" W x 80" H x 118" L* All Rights Reserved. Reproduction is prohibited without permission. *Dimensions have been rounded and are approximate. Dimensions are of the frame only; they do not include adjustable feet or pvc plumbing and fixtures.
  • Page 2 Important Information READ THIS DOCUMENT BEFORE YOU BEGIN Thank you for purchasing the vertical hydroponic system. When properly assembled and maintained, this product will provide years of reliable service. These instructions include helpful hints and important information needed to safely assemble and properly maintain the system. Please read these instructions before you begin.
  • Page 3 Important Information PICTORIAL GUIDE The following graphics and photos will help identify the different parts of the hydroponic system. (Some parts may not be shown.) To prevent mixing of fittings, select only those that are needed for each procedure. Keep all fittings in the shipping bags until they are needed. 110077 FALB34B FAME51B...
  • Page 4 Important Information PICTORIAL GUIDE (continued) WF2392 WF3310 & WF3316 WF1386 111303 WF8582 WF2153 PVC PRIMER & PVC CEMENT Follow all directions printed on pvc primer and cement containers. Purple color of primer does not WF3410 WF1576 111302 WF1530 WF6990 fade! Use caution PVC Cement during application to reduce spills and over...

  • Page 5: Assemble Frame

    Assemble Frame 112772 ASSEMBLE SIDE FRAMES ATTENTION: The vertical tubes include holes 5/16" x 3" Flat of two different diameters. Install the larger Head Bolt Assemble frame on a flat, level surface for best results. hole to the outside to allow the flat head bolt to sit flush with the tube surface when installed.
  • Page 6 Assemble Frame ASSEMBLE FRAME—INSTALL ADJUSTABLE FEET Assemble frame on a flat, level surface for best results. Complete these steps: 1. Add one FALB34B nut to the threaded stud of each 113030S01 foot and attach one foot to each 112477 insert. Bottom of Leg Tube...
  • Page 7 Assemble Frame ASSEMBLE FRAME—continued Assemble frame on a flat, level surface for best results. Assistants are required to complete the frame assembly. FAG338B Complete these steps to assemble the main frame. 1. With assistance, stand the two side frames as shown (Fig. 1). 2.
  • Page 8 Assemble Frame ASSEMBLE FRAME—continued FAG338B 4. Continue by installing all remaining cross braces between the side tubes at each level using the hex head bolts and flat washers. 5. Complete the frame assembly by installing the 112770 finishing plugs. Check all fasteners to ensure they are all tight. 6.
  • Page 9 Assemble 10' Channels ASSEMBLE 117077L120 CHANNELS (10') 1. Place one 10' channel (117077L120) on a bench or saw horses. 2. Using the 112509 adhesive, attach a plain end cap (no outlet–117078) to one end and a end cap with an outlet (117079) to the other end.
  • Page 10 Install 2" Pipe Hangers INSTALL 2" DRAIN MANIFOLD HANGERS Channel Support Tube Horizontal Frame Brace 112838 100442 Complete these steps. Tek Screw Nut Setter 112539 2" Hanger 1. Determine which direction you want the drain manifold to slope toward and attach the high end pipe hanger first. See A. NOTE: Attach 112539 hanger flush with the top edge of the channel Channel Support Tube support tube and flush with the inside edge vertical frame tube.
  • Page 11 Assemble and Attach 2" PVC Drain Manifold ATTENTION: During the assembly of the 2" drain ASSEMBLE AND ATTACH 2" PVC DRAIN MANIFOLD manifold, dry fit all pvc tubing and fittings before applying the pvc adhesive. Complete these steps: 1. Cut one piece of 2" pvc pipe to 53" and snap it into the hangers at one level of the frame. ATTENTION: Center the pvc pipe so 1"...
  • Page 12 Assemble and Attach 2" PVC Drain Manifold ASSEMBLE AND ATTACH 2" PVC DRAIN MANIFOLD—continued 5. After confirming hole positions, use a 1-3/8" hole saw bit to drill the six (6) holes in the 2" tube. Example shows using a step bit to drill the holes. Keep all holes aligned during this step.
  • Page 13 Assemble and Attach 2" PVC Drain Manifold ASSEMBLE AND ATTACH 2" PVC DRAIN MANIFOLD—continued 8. Attach all prepared pvc tubes to the frame. Align marks made in Step 2 with the installed hangers. See left diagram below. 9. Assemble remainder of main drain manifold as shown in right diagram below. Dry fit all components before you permanently secure with pvc primer and pvc cement.
  • Page 14 Reservoir and Lid Preparation ATTENTION: Actual reservoir and lid DRILL RESERVOIR AND LID AND INSTALL FITTINGS may differ from the model used in the photos. Procedures are similar. Required tools: Drill, 5/16" drill bit, 2-1/4" and 2-1/2" hole saw bits 1.
  • Page 15 Reservoir and Lid Preparation DRILL RESERVOIR AND LID AND INSTALL FITTINGS—continued 3. Finally, take the reservoir and drill the bulkhead fitting hole using a 2-1/4" hole saw bit. Review photos and diagrams for position. ATTENTION: Use the pump to determine the hole position on the reservoir. Set the pump and reservoir on the same level surface and align the inlet port of the pump with the spot on the reservoir where the bulkhead fitting will be installed.
  • Page 16 Channel Preparation: Lids DRILL TUBE HOLES IN LIDS AND INSTALL LIDS Lids are designed with off-set holes for improved plant growth. During installation, alternate lids as Nutrient Tube shown. Before snapping lids onto the channels, drill the nutrient tube holes at one end of each lid. Holes Complete these steps to drill holes for the nutrient tubes: 1.
  • Page 17 Channel Preparation: Lids DRILL TUBE HOLES IN LIDS AND INSTALL LIDS—continued 106808 112838 Tek Screw Hanger 4. Move to the supply manifold end of the frame opposite the drain manifold and attach one 106808 hanger in each position shown below using the 106808 Tek screws and 100442 driver.
  • Page 18 Assemble and Install Nutrient Supply Manifolds ASSEMBLE AND INSTALL NUTRIENT SUPPLY MANIFOLDS— CONTINUED Complete these steps: WF4130 (3/4" PVC PIPE) 1. Gather the parts and construct one (1) upper manifold pipe and three (3) WF1530 WF1530 Upper Supply Manifold lower manifold pipes. Dry fit all parts. Do not cement at this time. ATTENTION: Cut the 3/4"...
  • Page 19 Assemble and Install Nutrient Supply Manifolds ASSEMBLE AND INSTALL NUTRIENT SUPPLY MANIFOLDS— CONTINUED 3. Align and evenly space all channels at each level. Channels will run parallel with each other and the long tubes of the frame. Insert drain Remove frame cross brace elbows into drain manifold to keep channels in place.
  • Page 20 Assemble and Install Nutrient Supply Manifolds ASSEMBLE AND INSTALL NUTRIENT SUPPLY MANIFOLDS—CONTINUED Step Bit 7. Choose one manifold and place it on a flat surface with the marks facing up. Upper manifold is shown below. 8. Using a 3/8" drill bit — a step bit is highly recommended — drill holes in PVC tube for top hat grommets at each of the marks.
  • Page 21 Assemble and Install Nutrient Supply Manifolds ASSEMBLE AND INSTALL NUTRIENT SUPPLY MANIFOLDS—CONTINUED 12. Assemble the four (4) valve assemblies as shown. Step 16: Measure distance needed to WF4130 (2-1/2") WF2153 WF3310 connect manifolds. Pipe must be long enough to insert into each fitting. 13.
  • Page 22 Assemble and Install Nutrient Supply Manifolds ASSEMBLE AND INSTALL NUTRIENT SUPPLY MANIFOLDS—CONTINUED 16. After confirming length, disassemble as needed to apply pvc primer and cement and reassemble. Remove and reinstall lower manifold as needed. 17. Continue working down the end frame and adding the 3/4" vertical manifold pipes.
  • Page 23 Cut and Install 1/4" Nutrient Supply Tubes CUT AND INSTALL THE 1/4" NUTRIENT SUPPLY TUBES 111047 Complete these steps: Step 1 & 2 Step 3 & 4 1. Determine the desired 1/4" tube length. Tube should reach from the adapter in the supply Photo shows one level of manifold to a hole in the the lettuce system with...
  • Page 24 Level Frame and Set Slope LEVEL FRAME AND SET SLOPE To ensure that water flows through and properly drains from the plant channels, a 3" slope toward the drain end of the system is required. Frame must also be level from side-to-side when viewed from the end. Complete these steps: 1.
  • Page 25 Install the Main Pump and Plumbing INSTALL THE MAIN PUMP & PLUMBING Gather parts identified in the photo and construct main pump supply plumbing. Review assembly and installation WARNING: All electrical notes that follow before you begin. For best results, complete this procedure after setting frame slope. wiring to be completed •...
  • Page 26 Assemble and Attach 2" PVC Drain Manifold ASSEMBLE AND ATTACH PVC DRAIN MANIFOLD Complete these steps: 1. Measure, cut, and dry fit the remaining sections of the 2" pvc drain manifold as shown in the photos below. 2. Once the fit is confirmed, disassemble and apply pvc primer and pvc cement to drain tubes and fittings.
  • Page 27 Install the Air Pump and Tubing ATTENTION: Always position the air pump above the nutrient level to prevent siphoning of the reservoir. ATTACH THE AIR PUMP AND AERATOR STONES 110077 Air For optimal system performance and to extend the life of the nutrient solution through increased Stone oxygenation, an aerator pump and aerator stones are included.
  • Page 28 Basic System Check & Operation WARNING: KEEP ALL ELECTRICAL CORDS AND CONNECTIONS OUT OF RESERVOIR. CONSULT THE SERVICES OF A QUALIFIED ELECTRICIAN TO ADEQUATELY AND SAFELY CONNECT PUMPS TO POWER. ALL ELECTRICAL CIRCUITS SHALL BE DESIGNED IN ACCORDANCE WITH LOCAL AND REGIONAL BUILDING CODES AND STANDARDS. Basic System Check and Operation WF3316 Complete these steps to check and start up the system:...
  • Page 29 Operational and Maintenance Information Clean the Filter Screen and Housing General Cleaning and Maintenance Instructions For best results, clean the filter screen regularly or when the flow rate For optimal performance and to increase yields, check and clean the system changes unexpectedly.
  • Page 30 Operational and Maintenance Information RESERVOIR CLEANING AND MAINTENANCE Clean the reservoir periodically to maximize plant growth and to minimize system contamination. The steps that follow can be used to change nutrient solution and to pump the reservoir for cleaning and typical maintenance. Cleaning the filter is strongly recommended after cleaning the reservoir. Shutoff Valve 1.
  • Page 31 Quick Start Guide Sample System — Fully Assembled Revision date: 09.20.21 11291950...
  • Page 32 Frame Dimensions Side View—Frame End View—Frame Length Width Approximately 118" Approximately 51" (frame only) (frame only) 16" 16" 16" Approximately 24"– actual distance depends on adjustable feet settings. 11291950 Revision date: 09.20.21...
  • Page 33 Full Frame Diagram ATTENTION: The vertical tubes include 48" Cross Brace holes of two different diameters. Install FD15CMGL04800S1 the larger hole to the outside to allow the flat head bolt to sit flush with the tube 115" Side Tube surface when installed. FD15LMGL11500S2 112770 Finishing Cap...
  • Page 34 Supply & Drain Manifolds Only* Supply Drain *Actual fitting configuation may differ depending on overall layout, pump position, and personal preference. Diagram not to scale. 11291950 Revision date: 09.20.21...
  • Page 35 End View — 3/4" Supply Manifold with Channels WF1530 (1) 111047 (Micro Valve) WF4130 (3/4" PVC PIPE) 111046A 111046A (Tubing) WF1530 (1) WF4130 (1) 3/4" PVC WF2153 (1) Manifold 115820 WF3310 (1) Grommet 106808 WF4130 (3/4" PVC PIPE) WF1320 (3) WF1530 WF4130 (3/4"...
  • Page 36 End View — 2" Drain Manifold with Channels WF6717 (4) WF1576 112539 (8) WF1386 Assembled Channel 111560 (2" PVC PIPE) 111560 (2" PVC PIPE) Minimum 6" tube. Tube should extend through lid at least 2" but WF1576 remain above solution level. WF1576 Reservoir with Lid 11291950...
  • Page 37 Side View with Channels WF1023 WF1320 WF3410 WF2160 WF2153 WF3310 WF3310 WF2153 WF6667 Bulkhead Fitting & WF1530 113537 WF2193 Adapter 113536 WF3316 Revision date: 09.20.21 11291950...
  • Page 38 Additional Photos — Supply Manifold and Pump ATTENTION: Actual tank may differ from example shown. Pipe length and position of components depends on assembly. Completed assembly of actual system may differ from the example shown in photos throughout this guide. Both valves to remain open during operation.
  • Page 39 Additional Photos ATTENTION: Photo shows a system with the 112920 light kit installed. Contact your sales representative to purchase a light kit for your system. Actual tank and plumbling components may differ from those shown in the photo. Assembly is similar. Revision date: 09.20.21 11291950...
  • Page 40 PAGE RESERVED FOR CUSTOMER NOTES AND RECORDS 11291950 Revision date: 09.20.21...
  • Page 41 PAGE RESERVED FOR CUSTOMER NOTES AND RECORDS Revision date: 09.20.21 11291950...