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Winch Mount
PART # 101840
Hardware Kit: HK-338
Kit Components:
Item Qty. Description
1
1
Winch Mount
2
Bracket - Contactor Mount
1
3
4
M8-1.25 x 25MM Hex Head Bolt 8.8 Zinc
4
5/16" SAE Flat Washer Zinc
4
5
5/16" Lock Washer Zinc
4
6
1/4"-20 X 1" Hex Bolt GR5 Zinc
2
7
1/4"-20 Nylock Nut
4
8
1/4" SAE Flat Washer Zinc
2
9
3/8"-16 X 3/4" Shortneck Carriage Zinc
2
10
3/8"-16 Nylock Nut
2
11
M6X1.0 X 18MM Hex Head GR5 Zinc
1
12
Male Disconnect .250 X .032 22-18GA Insulated Red Vinyl
1
13
2
3/8"-16 X 1" Short Neck Carriage Bolt GR5 Zinc
14
3/8"-16 Nylock Flanged Nut GR5 Zinc
2
15
1/4"-20 X 1-1/2" Hex Flg Self-Tap Screw Zinc
2
16
1/4"-20 X .75" Carriage Bolt GR5 ZP
2
INSTALLATION INSTRUCTIONS:
1. Assemble the Hawse or Roller Fairlead (not included)
to the mount as shown using the supplied 3/8" x 3/4"
carriage bolts (9) and nuts (10) "shown in figure 1".
2. If you are planning on installing a Polaris Glacier
Plow please install the included 3/8" x 1" carriage
bolts (13) and nuts (14) at this time to the lower
square holes. "Shown in figure 1"
3. Remove any accessory front brush guards if
equipped.
4. Remove the front plastic:
550/850 XP: Remove the bolts "shown in Figure 2"
and remove the plastic. Loosen the 2 bolts as "shown
in Figure 3" and rotate the metal cover downwards
to allow for room to install the winch assembly. If
preferred, you can remove the metal/plastic cover in
Figure 3 by removing the upper hardware.
400/450/500/570/800: Remove the bolts "shown
in figure 2" and remove the front plastic. Cut out
section (A) "shown in Figure 2".
5. Remove the seat, disconnect battery, and remove the
front rack.
6. Disassemble the light pod.
7. Remove access panel under light pod.
©2021 Copyright Kappers Fabricating, Inc. All rights reserved
POLARIS SPORTSMAN XP
WINCH MOUNT
1
10
Standard 4-hole mounted winches
mount upside down per polaris design.
If you have a 2-hole mounted winch you
will use the (2) holes in the center of the
top surface.
"Figure 1" Exploded View
"Figure 2" Removal of Front Plastic
"Figure 3" Loosen Bolts
2
4
5
16
9
13
14
Cable must come off the bottom
of the winch as shown.
550/850 XP
7
3
A
Page 1
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Related Manuals for KFI HK-338
Summary of Contents for KFI HK-338
- Page 1 POLARIS SPORTSMAN XP WINCH MOUNT Winch Mount PART # 101840 Hardware Kit: HK-338 Kit Components: Item Qty. Description Winch Mount Bracket - Contactor Mount M8-1.25 x 25MM Hex Head Bolt 8.8 Zinc 5/16” SAE Flat Washer Zinc 5/16” Lock Washer Zinc 1/4”-20 X 1”...
- Page 2 CONTACTOR MOUNTING POSITIONS Year Model Position 2015-2020 Scrambler Position 2 2013-2014 Scrambler XP Position 2 2014-2018 1000 Scrambler XP Position 2 2011-2014 Sportsman Position 5 2021 Sportsman Position 2 2016-2020 Sportsman Position 1 2011-2013 Sportsman Position 5 2011-2013 Sportsman Touring Position 5 2011-2014 Sportsman / XP...
- Page 3 POSITION 2 POSITION 1 Rear mounted contactors will use the contactor mount 1. Top mounted contactors will use the supplied contactor bracket (2). Attach the contactor to the bracket using mount bracket (2), the 1/4” hex bolts (6), washers and the 1/4”...
- Page 4 POSITION 3 1. Locate the two holes (F) “shown below” above 4. Connect Rocker Switch wires to the contactor. the rear driver’s side A-arm. Mount your winch For REAR battery ATV’s you have two contactor to this location using the supplied ¼” options: x 1”...
- Page 5 POSITION 4 POSITION 5 Mount your Contactor to the ATV frame just above 1. Locate the two holes (J) “shown below” by your winch mount location. “Shown below” using the radiator on the passenger side. Mount your supplied two ¼” x 1.5” self- tapping bolts (15) or the winch contactor to this location, using the two hardware included with your winch.
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