Related Manuals for cascade corporation L Series
Summary of Contents for cascade corporation L Series
- Page 1 SER MANUAL L-Series Fork Positioner/ Sideshifter Original Instructions Number 6814459-R6 EN cascade corporation Cascade is a Registered Trademark of Cascade Corporation...
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Page 2: Table Of Contents
ONTENTS Page INTRODUCTION Special Definitions OPERATION Safety Rules – Industrial Lift Trucks Safety Rules – Handling Loads Auxiliary Valve Operation Safe Operation and Maintenance INSTALLATION Truck Requirements Hydraulic Supply Attachment Installation PERIODIC MAINTENANCE Daily, 1000-Hour 2000-Hour NAMEPLATE ICONS 6814459-R6 EN... -
Page 3: Special Definitions
NTRODUCTION This user manual is for the Cascade L-Series Fork Positioner/Sideshifter. Contents include an Operator's Guide, Installation Instructions and Periodic Maintenance. NOTE: All specifications are shown in US and (Metric) units where applicable. All fasteners have a torque value range of ±10% of stated value. IMPORTANT: L-Series Fork Positioner/Sideshifter is metric. -
Page 4: Safety Rules - Industrial Lift Trucks
PERATION Safety Rules – Industrial Lift Trucks No riders No reaching through mast No standing under load FP1530.eps With Load Tilt Raise 8 cm No Load RAMPS Traveling Motor off, park, lower load empty No parking on ramp No turning on ramp Watch clearances FP1531.eps TRAFFIC... -
Page 5: Safety Rules - Handling Loads
PERATION Safety Rules – Handling Loads Top of load should not extend Limit mast tilting above backrest with raised load. CAUTION: Do not put side loads on forks. Do not clamp loads. Limit sideshifting with raised load LOAD Center load WEIGHT prior to traveling... -
Page 6: Auxiliary Valve Operation
PERATION Auxiliary Valve Functions AUXILIARY VALVE FUNCTIONS WARNING: Truck control handle and attachment function activation shown here conforms to ISO 3691 recommended practices. Failure to Tilt Forward follow these practices may lead to serious bodily Hoist Down injury or property damage. End user, dealer and OEMs should review any deviation from the practices for safe operation. -
Page 7: Safe Operation And Maintenance
AFE OPERATION AND MAINTENANCE Industrial Trucks and Attachments WARNING: When operating and maintaining industrial trucks equipped with attachments, you should pay particular attention to the following information. You should be familiar with this information for truck and attachment operation. Ask your employer for complete operation information. -
Page 8: Truck Requirements
NSTALLATION Truck Requirements Truck Relief Setting 152 bar Recommended 241 bar Maximum Truck Flow Volume ➀ Min. ➁ Recommended Max. ➂ 4 L/min. 8 L/min. 12 L/min. 32L-70L 4 L/min. 16 L/min. 20 L/min. ➀ Cascade L-Series Fork Positioners are compatible with SAE 10W petroleum base hydraulic fluid meeting Mil. -
Page 9: Hydraulic Supply
NSTALLATION Hydraulic Supply Fork Positioning Function: No. 3 hose/No. 4 fittings with 4 mm minimum ID. Sideshifting Function: No. 4 hose/ No. 6 fittings with 5 mm minimum ID. Refer to Cascade Hose & Cable Reel Selection Guide, Part No. 212199 to select the correct hose reel for the mast and truck. -
Page 10: Attachment Installation
NSTALLATION Attachment Installation Attach overhead hoist WARNING: Check the attachment weight (located on the nameplate) to make sure the overhead hoist and chains or straps Lifting eye on are at least the rated capacity of the attachment frame attachment. Remove bolt-on lower hooks FP1958.eps FP1957.eps Remove bolt-on lower hooks... - Page 11 NSTALLATION Install bolt-on lower hooks Truck Lower Carriage Bar Sideshifting: Sideshifting: Non-sideshifting: Bronze Hooks Iron Hooks Tight against 0 Clearance, touching 2.5 mm Min. carriage bar. but not tight. 5.0 mm Max. FP1864.eps Tighten capscrews to a double torque of: Class II/III –...
- Page 12 NSTALLATION Install hoses CAUTION: Allow for 100 mm (25L/32L/46L) or 150 mm (55L/70L) movement in each direction for sideshifting ('rolling' hose arrangement recommended). Standard Internal Hose Reeving OPEN Forks CLOSE Forks Sideshift Right Sideshift Left FP1960.eps Back (Driver's) View Checked Option Non-Sideshifting Internal Hose Reeving FP1963.eps OPEN Forks...
- Page 13 NSTALLATION Install hoses (continued) Sequence Valve RH High Termination RH Hose Reel CLOSE Forks, OPEN Forks, Sideshift Right Sideshift Left FP1981.eps Back (Driver's) View Radio Frequency Option OR Solenoid Internal Hose Reeving CLOSE Forks OPEN Forks Sideshift Right Sideshift Left FP1982.eps Back (Driver's) View 6814459-R6 EN...
- Page 14 NSTALLATION Install hoses (continued) High Termination LH & RH Hose Reels Sideshift OPEN Forks Right Sideshift Left CLOSE Forks Sideshift Fork Position Sideshift Cylinder Manifold Labels: 'SSR' on top of the manifolds FP1964.eps indicates sideshift supply SSR Manifold Layout Shown connections on right side of Back (Driver's) View the attachment.
- Page 15 NSTALLATION Install forks Remove inner carrier fork stops, retainers and Retainer their hardware. Install forks using a pallet or blocks. Keep feet Retainer clear of forks. Capscrew Reinstall retainer, its hardware and inner carrier fork stop capscrews with washers. Tighten capscrews to 100 Nm.
- Page 16 NSTALLATION Install backrest (if equipped) Cascade Backrest – Tighten to 195 Nm. FP1976.eps 6814459-R6 EN...
- Page 17 NSTALLATION Cycle Fork Positioner functions • Open and close forks several times. Sideshift (if equipped) left and right. Check for smoothness and equal movement. • Check for operation in accordance with ANSI (ISO) standards. • Check for leaks at fittings, valve and cylinders. •...
- Page 18 NSTALLATION Inspect fork hooks, carriage bar FORK LOWER HOOKS, CARRIAGE clearance. NOTE: Use go/no-go Wear Gage Part No. 209560 (Class II), 209561 (Class III) or 6104118 (Class IV). Wear Gauge Inspect the fork lower hooks and carriage bar. If the gauge fits between the carriage bar and lower hook, repair or replacement is needed.
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Page 19: Periodic Maintenance
ERIODIC MAINTENANCE Daily Check items shown each day. Report problems to your supervisor. Refer to service manual for troubleshooting, WARNING: After completing any service maintenance and repair procedures. procedure, always test the fork positioner through five complete cycles to make sure 1000-Hour the attachment operates correctly before returning it to the job. -
Page 20: 2000-Hour
ERIODIC MAINTENANCE 2000-Hour After 2000 hours of truck operation, in addition to the 250, 500 and 1000-hour maintenance, forks in use shall be inspected at intervals of not more than 12 months (for single shift operations) or whenever any defect or permanent deformation is detected. -
Page 21: Nameplate Icons
ET NIMEPLAADILE IKOONID LV AR NOSAUKUMU, IKONAS SV NAMNSKYLTEN IKONER FI NIMIKYLTTI KUVAKKEET MT NAMEPLATE ICOANE TR BILGI ETIKETI SIMGELERI Cascade Corporation • www.cascorp.com • Icons & Patents: www.cascorp.com/support 6095754 FR PLAQUE ICÔNES NL NAAMBORD ICONEN ZH 铭牌图标 EN MODEL ES MODELO IS MÓDEL... - Page 22 KOMBINATIONEN GAFFELTRUCK OCH AGGREGAT SKA FÖLJAS. TR ARAÇ KAPASITESI VE DONANIM KOMBINASYONU, GÖSTERILEN DONANIM KAPASITESINDEN DÜŞÜK OLABILIR. ARAÇ BILGI ETIKETINE BAŞVURUN. ARAÇ KAPASITESI VE DONANIM KOMBINASYONU UYUMLU OLMALIDIR. ZH 叉车与叉车属具的综合承载能力可能小于显示的叉车属具承载能力。请参考叉车铭牌。 应符合叉车与叉车属具的综合承载能力。 © Cascade Corporation 2011 www.cascorp.com 04-2011 No. 6098046-R2 6814459-R6 EN...
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- Page 24 Pte. Ltd. Rocklea, QLD 4107 East Tamaki, Auckland 18 Tuas South Street 5 Australia New Zealand Singapore 637796 Tel: 1-800-227-223 Tel: +64-9-273-9136 Tel: +65-6795-7555 Fax: +61 7 3373-7333 Fax: +64-9-273-9137 Fax: +65-6863-1368 © Cascade Corporation 2017 5-2017 Number 6814459-R6 EN...
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